RoadVitals

2004 Nissan Frontier Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
9
Latest Dec 15, 2022
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
14%
of 66 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2004 Nissan Frontier submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 9 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel system
Filed Dec 15, 2022

This is the first major safety incident with a stuck and wide-open throttle. I just started from a left hand turned at a stop light. I noticed the 2004 Nissan Frontier pickup truck began to increase its speed without any extra pressure applied to the gas pedal. I applied the brakes to slow down the truck's speed while the engine continued to increase speed. I turned on the flashers to warn traffic. I put the truck into neutral while braking and the engine immediately revved to high and loud rpms. I heard the engine making a shift in its high rpm revving noise, and I turned off the engine. I was now fully stopped near the curb. Next, my husband started the engine after a few minutes of being stopped. The engine immediately started revving to the high rpms. Since the truck was parked, he tapped the gas pedal a few times which seemed to reset the engine's wide-open throttle. Safety Issue: The engine revved to very high rpms and speeded up on its own; brakes were not fully stopping the truck. Failed Component: The engine's "throttle"

NHTSA ID
11497513
Incident
Dec 14, 2022
Body & structureFuel systemPowertrain (other)
Filed Apr 3, 2020

THIS TRUCK HAS BEEN WORKED ON MULTIPLE TIMES FOR RUST, CORROSION, GAS TANK LEAKS, BEARINGS AND REAR DIFFERENTIAL. IT CONTINUES TO RUST AND CORRODE. THE MOTOR RUNS WELL BUT THE VEHICLE HAS RUSTED EVEN WITH EXCELLENT CARE. I AM SO DISAPPOINTED. THE GAS TANK HAS BEEN FIXED MULTIPLE TIMES AND CONTINUES TO CORRODE AND LEAK. I THINK THAT ALL OF THESE ISSUES NEED TO BE CHECKED ON. THE REAR DIFFERENTIAL HAS CORRODED AND ALL OF THESE ISSUES ARE VERY EXPENSIVE EVERY TIME THAT IT HAS TO BE FIXED. I WOULD APPRECIATE YOUR HELP WITH THESE PROBLEMS.

NHTSA ID
11320150
Incident
Mar 12, 2008
Mileage
90,000 mi
BrakesEngineFuel system
Filed Aug 26, 2016

TRUCK TOTAL MILEAGE IS ONLY 55,000 AS IT IS NOT USED VERY MUCH. 3 ISSUES OCCURRED APPROX. AT 49,000MILES. 1) ENGINE STARTED TO MISS. UPON CHECKING SPARK PLUGS IT WAS DISCOVERED THAT THE PLUG CAVITIES IN THE HEAD WERE FULL OF OIL. THE VALVE COVER GASKET SEALS HAD LEAKED AND THE OIL FILLED SPARK PLUG HOLES CAUSED IT TO MISS. THIS IS NOT COVERED UNDER WARRANTY SO REPAIRS WERE DONE AT MY COST. HAD TO REPLACE ALL OF THE TOP END VALVE COVER GASKET AND SPARK PLUG HOLE SEALS AS WELL AS THE CAM END SEALS. 2) ONE DAY I GOT INTO THE TRUCK AND WHEN I STARTED IT UP AND PRESSED THE BRAKES THE PEDAL WENT TO THE FLOOR. UPON CHECKING THE BRAKE MASTER CYLINDER RESERVOIR IT WAS EMPTY. FOUND THAT THE REAR AXLE BRAKE LINE HAD RUSTED THROUGH AND HAD BURST SPRAYING BRAKE FLUID ALL OVER THE SPARE TIRE. I HAVE NEVER SEEN A BRAKE LINE DEVELOP A HOLE LIKE THIS. NOT COVERED UNDER WARRANTY AND A NEW BRAKE LINE AND MASTER CYLINDER WAS REPLACED AT MY OWN COST .THE SYSTEM HAD TO BE BLED OUT AND FLUSHED AT ALL 4 WHEELS. I WAS VERY LUCKY THAT THIS DID NOT OCCUR WHILE DRIVING AS A CRASH WOULD HAVE RESULTED. 3) CURRENTLY HAVING AN ISSUE WITH THE "CHECK ENGINE LIGHT" COMING ON. THE CODE SAYS THAT IT IS A EMISSION ISSUE. WITH THE COMPUTER CODE READER I AM ABLE TO CANCEL THE CODE AND IT STAYS OFF FOR A WHILE BUT COMES BACK ON DAYS LATER. THE CODE IS A LEAKING GAS CAP BUT I CAN DETECT NO LEAKS AND HAVE CHANGED OUT THE CAP WITH AN OEM CAP WITH SAME RESULTS. TRUCK RUNS OKAY SO I HAVE NOT DUG ANY DEEPER ON THIS AND IT IS STILL OCCURRING. 4) WHILE UNDER THE TRUCK FIXING THE BRAKE LINE ISSUE I DISCOVERED THAT THE DRIVE SHAFT WAS COMPLETELY COVERED WITH RUST. IT WAS NEVER PAINTED FROM THE FACTORY. I HAD TO REMOVE IT TO KILL THE RUST AND PAINT IT WITH A GOOD COAT OF BLACK HEAT PROOF PAINT. CORROSION SEEMS TO BE AN ISSUE WITH THESE NISSAN VEHICLES.

NHTSA ID
10899041
Incident
Mar 1, 2014
Mileage
49,000 mi
Fuel system
Filed Sep 13, 2011

FUEL GAUGE DOES NOT REGISTER PROPERLY. I HAVE ALREADY REPLACED THE FUEL CAP ONCE AND HAD THE TRUCK IN FOR REPAIRS A COUPLE OF TIMES. THE SERVICE ENGINE SOON LIGHT IS ON ALMOST CONSTANTLY AND WHEN THE FUEL GETS DOWN TO 1/4-1/8 OF A TANK, THE GAUGE WILL GO UP TO 3/4 A TANK INDICATING THAT THERE IS MORE GAS THERE THAN THERE ACTUALLY IS. IF I DO NOT KEEP TRACK OF IT, I CAN EASILY RUN OUT OF GAS. *TR

NHTSA ID
10425163
Incident
Jun 24, 2010
Fuel system
Filed Aug 25, 2009

TL*CONTACT OWNS A 2004 NISSAN FRONTIER. THE SERVICE ENGINE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. IT WOULD ILLUMINATE INTERMITTENTLY. THE CONSUMER ATTEMPTED TO TAKE HIS VEHICLE IN FOR INSPECTION BUT IT FAILED DUE TO THIS FAILURE. HE THEN TOOK THE VEHICLE TO A MECHANIC WHO RAN DIAGNOSTIC TESTING ON THE VEHICLE. AFTER FURTHER TESTING THEY STATED THAT THE FAILURE WAS DUE TO RUST ON THE GAS TANK. IN WHICH LED TO A EVAPORATION LEAK ON THE TOP OF THE GAS TANK. THE MECHANICS REPLACED THE GAS TANK. ALL THE ASSOCIATED EQUIPMENT INCLUDING THE GAS PUMP. THE REPAIRS HAVE TAKEN CARE OF THE FAILURE. HE STATED THAT THE FAILURE ON A VEHICLE THAT'S FIVE YEARS IN AGE IS A MANUFACTURE DEFECT. THE CURRENT AND FAILURE MILEAGE WAS 75,100. UPDATED 9/17/09 *CN UPDATED 09/18/09.*JB

NHTSA ID
10281638
Incident
Jun 20, 2009
Mileage
75,100 mi
Fuel system
Filed Jan 2, 2009

TL*THE CONTACT OWNS A 2004 NISSAN FRONTIER. THE CONTACT SMELLED FUEL COMING FROM THE VEHICLE WHILE IT WAS PARKED IN HIS GARAGE. IN ADDITION, WHEN THE IGNITION WAS STARTED, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE INDICATOR REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND THEY STATED THAT THE FUEL SYSTEM WAS THE CAUSE OF THE FAILURE. ON THREE SEPARATE OCCASIONS, THE VEHICLE WAS TAKEN TO THE INDEPENDENT MECHANIC FOR IDENTICAL FAILURES. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 47,100. UPDATED 03/17/09. *LJ THE CONSUMER STATED THE VEHICLE HAS BEEN REPAIRED. THE FUEL TANK WAS REPLACED. UPDATED 03/18/09. *JB

NHTSA ID
10253612
Incident
Sep 9, 2008
Mileage
47,100 mi
Fuel system
Filed Oct 20, 2008

THE FUEL SENDING UNIT SENSOR IN THE GAS TANK IS BAD. IT SHOWS EMPTY TANK WHEN TANK IS FULL. IT IS CAUSING THE SES LIGHT TO COME ON. *TR

NHTSA ID
10246063
Incident
Sep 1, 2008
Mileage
80,000 mi
Fuel system
Filed Sep 23, 2008

TL*THE CONTACT OWNS A 2004 NISSAN FRONTIER. THE VEHICLE FAILED INSPECTION BECAUSE THE FUEL TANK WAS LEAKING VAPORS. THE VEHICLE IS CURRENTLY AT A REPAIR SHOP. THE REPLACEMENT FUEL TANK HAS BEEN ON BACK ORDER FOR OVER THREE MONTHS. THE MANUFACTURER TOOK A REPORT AND STATED THAT THE FAILURE WAS NOT INCLUDED IN A RECALL. IN ADDITION, THE VEHICLE WAS OUT OF WARRANTY. THE CONTACT FEELS THAT THE MANUFACTURER SHOULD MAKE THE FUEL TANK AVAILABLE TO THE DEALERS. THE FAILURE MILEAGE WAS 61,000 AND CURRENT MILEAGE WAS 62,000.

NHTSA ID
10243180
Incident
Aug 26, 2008
Mileage
61,000 mi
Fuel system
Filed Aug 23, 2008

THE CHECK ENGINE LIGHT TURNED ON IN MAY VEHICLE. I HAD IT CHECKED AND IT TURNS OUT THE GAS TANK/ HOSE CONNECTION TO THE TANK IS RUSTED CAUSING A FUME LEAK. THIS LEAK CAN BE SMELLED INSIDE THE VEHICLE AND IS VERY STRONG OUTSIDE THE VEHICLE AND IS A POTENTIAL FIRE HAZARD. THIS OCCURRED IN AUGUST 2006. I HAD TO ORDER A REPLACEMENT TANK WHICH IS ON BACKORDER UNTIL SOMETIME IN SEPTEMBER. *TR

NHTSA ID
10239435
Incident
Jul 15, 2007
Mileage
70,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .