2008 Pontiac Vibe

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

On August 26, 2010, Toyota submitted a Defect Information Report to the National Highway Traffic Safety Administration (NHTSA) regarding problems with Engine Control Modules that could result in engine stall while driving in certain model year (MY) 2005 through 2008 Toyota Corolla, Corolla Matrix and Pontiac Vibe vehicles equipped with the 1ZZ-FE engine and two-wheel drive and manufactured between April 19, 2004 and January 2, 2008.Toyota's report indicated that cracks may develop at certain solder point or on varistors on the ECMs.According to Toyota, such cracks generally resulted in engine warning lamp illumination, harsh shifting or engine no-start.In some cases, if the cracking occurs on particular solder points or varistors, the engine could stop while the vehicle is being driven.Toyota will notify owners of subject vehicles that they should return their vehicles to a Toyota or Pontiac dealer.Dealers will be instructed to inspect the production number of the ECM for each vehicle and replace the ECM if necessary.On November 30, 2009, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE09-054) to investigate alleged engine stall while driving in model year (MY) 2006 Toyota Corolla and Corolla Matrix vehicles.In its response to ODI's information request, submitted on March 2, 2010, Toyota indicated that it had identified two possible conditions with ECMs used in MY 2005 through 2007 Toyota Corolla and Matrix vehicles:1) cracks forming between the IC and the board caused by an improperly cured conformal coating applied to the circuit boards after the soldering process is completed; and 2) cracks occurring in a variable resistor (varistor) due to overheating.During the manufacturing process a glass coating is created on the surface of the varistor.Between March and August 2010, Toyota began collecting ECMs from the field to further investigate failure modes that may result in engine stall.Toyota also conducted durability testing on ECMs collected from in-use vehicles to assess whether the problems may be a continuing trend. In addition, they conducted durability testing in order to assess whether this problem was a continuing trend.Toyota found that 4 of 32 collected ECMs malfunctioned after thermal shock testing.Toyota also confirmed that cracking could develop at solder points on the ECM circuit board that could lead to engine stall while driving and that this trend was likely to continue.The manufacturer failure data in this resume is limited to MY 2005 through 2007 Toyota Corolla and Corolla Matrix vehicles.Based on Toyota's recall, this Engineering analysis has been closed.

TL* THE CONTACT OWNS A 2008 PONTIAC VIBE. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 19V627000 (AIR BAGS) HOWEVER, THE PART TO DO THE RECALL REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT HER AIR BAG WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT TOOK THE VEHICLE TO WUERFLEIN CHEVROLET BUICK GMC (2527 BRIDGE AVE, ALBERT LEA, MN 56007) TO BE REPAIRED UNDER THE RECALL. UPON RETURN OF THE VEHICLE, THE CONTACT DISCOVERED THAT THE AIR BAG WARNING LIGHT REMAINED ILLUMINATED DESPITE THE REPAIR. THE CONTACT CALLED THE SAME DEALER BACK AND WAS INFORMED SHE HAD TO PAY A DIAGNOSTIC FEE TO HAVE THE VEHICLE DIAGNOSED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND THE CONTACT WAS PROVIDED A CASE NUMBER. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. *BF *TR

NHTSA ID

11353835

Incident

Aug 15, 2020

TL* TAKATA RECALL. THE CONTACT OWNS A 2008 PONTIAC VIBE. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 19V627000 (AIR BAGS) HOWEVER, THE PART TO DO THE RECALL REPAIR WAS NOT YET AVAILABLE. HONOLULU BUICK GMC LOCATED AT 2945 N NIMITZ HWY, HONOLULU, HI 96819, WAS CONTACTED AND IT WAS CONFIRMED THAT THE PART WAS NOT YET AVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE. *BF *JS

NHTSA ID

11340661

Incident

Aug 28, 2019

I RECEIVED A SAFETY RECALL LETTER FROM PONTIAC IN MILWAUKEE, WISCONSIN DATED OCTOBER 2019 STATING THAT THE FRONT PASSENGER AIR BAG ASSEMBLY CONTAINING AN INFLATOR IS DEFECTIVE. THE AIR BAG MAY NOT UNFOLD AS DESIGNED DURING INFLATION DURING HIGH TEMPERATURE CONDITIONS .WHAT COULD HAPPEN IS THAT A PORTION OF THE AIR BAG MATERIAL COULD BE TORN DURING DEPLOYMENT, OR THE BAG PLATE COULD BE DAMAGED. SUCH DAMAGE DURING DEPLOYMENT COULD CAUSE THE AIR BAG NOT TO PROPERLY INFLATE, AND THIS COULD INCREASE THE RISK OF OCCUPANT INJURY IN THE EVENT OF A CRASH. THE LETTER FURTHER STATES THAT PARTS ARE NOT CURRENTLY AVAILABLE. A RECENT CALL TO THE PONTIAC CUSTOMER ASSISTANCE CENTER CONFIRMED THAT THE PARTS ARE STILL NOT AVAILABLE TO REPAIR THIS VEHICLE. DUE TO THIS POTENTIAL HAZARD I HAVE NOT HAD ANYONE SIT IN THE PASSENGER SIDE OF MY VEHICLE SINCE THE SAFELY RECALL LETTER WAS SENT TO ME ALMOST NINE MONTHS AGO. IN FACT THERE WAS ALREADY ONE OTHER SAFETY RECALL ON THIS SAME AIRBAG SOME TIME AGO THAT I HAD REPLACED AT MY LOCAL GM DEALER IN KINGMAN, AZ. I AM REPORTING THIS TO YOU BECAUSE I FEEL THAT WAY TOO MUCH TIME HAS GONE BY WITHOUT ANY PART REPLACEMENT AVAILABLE FOR THIS AIRBAG .SINCE THIS DEFECT COULD INCREASE THE RISK OF OCCUPANT INJURY IN THE EVENT OF A CRASH, I FEEL THAT THIS COMPANY HAS BEEN UNDULY NEGLIGENT IN NOT PROVIDING A REPLACEMENT PART SINCE THE SAFETY RECALL NOTICE WAS SENT TO ME IN OCTOBER 2019. CAN ANYTHING BE DONE ABOUT THIS? THE GM SAFETY RECALL # IS N192273760.

NHTSA ID

11337716

Incident

Oct 1, 2019

TL* THE CONTACT OWNS A 2008 PONTIAC VIBE. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 19V627000 (AIRBAG) HOWEVER, THE PART TO DO THE RECALL REPAIR WAS UNAVAILABLE. THE CONTACT CALLED THE DEALER KINGMAN CHEVROLET BUICK (ADDRESS: 3730 STOCKTON HILL RD, KINGMAN, AZ 86409; PHONE: (928) 757-4041) WHERE IT WAS CONFIRMED THAT THE PART WAS NOT AVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA ID

11327761

Incident

Aug 18, 2019

TL* THE CONTACT OWNS A 2008 PONTIAC VIBE. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER :19V627000 (AIR BAGS) HOWEVER, THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA ID

11327112

Incident

Sep 19, 2019

I CONTACTED GM ABOUT THE RECALL AND THEY TOLD ME THAT THEY DON'T HAVE THE PART YET AND WHEN THE GET THE PART IN THEY WOULD CONTACT ME TO REPLACE IT BUT THAT WAS IN 2019 AND NEVER HERD FROM THEM THIS VERY DAY. *TR

NHTSA ID

11325639

Incident

Aug 20, 2019

RECEIVED LETTER FROM PONTIAC DATED OCT 2019 THAT FRONT PASSENGER AIRBAG IS DEFECTIVE AND MIGHT NOT INFLATE AND COULD INJURE PERSON IN A CAR CRASH. REPAIR PARTS WERE NOT READY IN OCT 2019. IT IS NOW SEVEN MONTHS LATER. ARE THE PARTS STILL NOT READY? WHEN WILL THEY BE READY? NOTHING HAS HAPPENED YET, BUT THIS IS WORRISOME. I RECEIVED THE LETTER 10/21/2019. THE DEALER HAS NO REPAIR PARTS. IT IS SEVEN MONTHS LATER. *TR

NHTSA ID

11325366

Incident

Oct 21, 2019

Mileage

40,000 mi

TL* THE CONTACT OWNS A 2008 PONTIAC VIBE. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 19V627000 (AIR BAGS) HOWEVER, THE PART TO DO THE RECALL REPAIR WAS NOT YET AVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER HAD EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. SULLIVAN BUICK GMC, INC (777 W DUNDEE RD, ARLINGTON HEIGHTS, IL 60004, (847) 505-0435) WAS CONTACTED AND IT WAS CONFIRMED THAT THE PART WAS NOT AVAILABLE. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE. *JS

NHTSA ID

11323638

Incident

Aug 28, 2019

New Vehicle Monitoring Programs Section in IVH

This Preliminary Information communication provides information to the technician about vehicles that have an intermittent no crank, no start, or start stall concern with the security light coming on. Technician may find Diagnostic Trouble Codes B3055, B3060, B3935, C0750, C0755, C0760, C0765, and/or C0775.

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.