2021 RAM 1500 Engine Problems

I own a 2021 Ram 1500 with the 3.0L EcoDiesel Gen 3 engine. The vehicle has experienced diagnostic trouble code P00AF, indicating a turbocharger/variable geometry turbocharger (VGT) boost-control performance problem. I have already taken the vehicle to a Ram dealership for this same issue. The dealership performed a computer/software update in an attempt to correct the problem, but the P00AF issue continued afterward. I returned to the dealership and was told they could not reproduce the problem during their test drive and therefore could not repair it. The problem remains unresolved. I am concerned this may involve a premature failure or defect involving the turbocharger, electronic VGT actuator, or VGT control mechanism on the Gen 3 EcoDiesel. This is particularly concerning because I use the vehicle to tow an approximately 8,000-pound travel trailer. A turbocharger/VGT failure while towing could cause sudden loss of engine power, particularly under heavy load or while climbing grades, potentially creating a dangerous situation in traffic. The intermittent nature of the problem makes it difficult for the dealership to reproduce, but the fault continues to occur during actual vehicle operation. A software update has already been attempted without resolving the issue. I request that NHTSA investigate whether there is a pattern of premature turbocharger/VGT actuator or VGT mechanism failures resulting in P00AF on 2020–2023 Ram 1500 3.0L EcoDiesel Gen 3 vehicles. I can provide dealership repair documentation, diagnostic information, photographs, mileage, and other supporting information if requested.

NHTSA ID

11762650

Incident

Sep 6, 2026

This vehicle was subject to NHTSA Recall 22V-767 / Stellantis Recall Z96 for a defective Bosch CP4.2 high-pressure fuel pump (HPFP) known to fail and release metal debris into the fuel system. The recall remedy (HPFP replacement) was performed at an authorized Stellantis/Ram dealership on 3/29/2024. On 8/9/2026, while driving the vehicle suddenly lost engine power and blocked the road in the left lane. The vehicle failed to restart and needed to be towed. The vehicle was independently inspected at Saddleback Automotive Service Center, Santa Ana, CA (RO# 130026). The technician documented diagnostic trouble codes P0087 (fuel pressure governor deviation, low pressure), P025C (fuel pump module control circuit low), and P016F (closed-loop fuel pressure control at limit, pressure too low) — all consistent with the same CP4.2 HPFP failure mode the recall was intended to remedy. Photographic and video documentation confirms metallic contamination in the engine oil and fuel filter screen. This failure occurred more than two years after the recall repair, and Stellantis (Case #97888077) has denied consequential-damage coverage citing the standard 24-month Mopar parts warranty on the replaced pump. I am filing this complaint because the recall remedy performed in March 2024 appears to have been inadequate: the vehicle experienced a recurrence of the same fault codes associated with the recalled component, and the resulting metal contamination caused catastrophic engine damage. I believe this indicates the recall remedy did not fully address the underlying defect and that other vehicles that received the same recall remedy may be at risk of the same outcome. I am requesting that NHTSA investigate whether the 22V-767/Z96 recall remedy is adequately preventing this failure mode in vehicles that received the HPFP replacement, and that this complaint be associated with any existing investigation into recurring CP4.2-related failures post-remedy.

NHTSA ID

11761142

Incident

Aug 9, 2026

Air bag light on. Needed temp start

NHTSA ID

11760173

Incident

Aug 25, 2026

The contact owns a 2021 Ram 1500. The contact stated that while driving at an undisclosed speed, the "Service Electronic Steering Control", "Service Transmission", and the "Continue to Drive - Do not Shift or Turn off Engine" messages were displayed on the instrument panel, before the vehicle stalled. Additionally, the message "Shift to Park and Back to Drive", "Rear Braking Assist Unavailable", and "Self-Park Assist Disabled" messages were displayed on the instrument panel. The failure had occurred on several occasions. The contact stated that the vehicle was previously serviced under an unknown recall associated to the failure. The vehicle was taken to the dealer to be diagnosed; however, the cause of the failure was unknown. The dealer stated that the failure might be electrical. The vehicle was not repaired. The vehicle was towed back to the dealer; however, the vehicle was not yet diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was unknown.

NHTSA ID

11759110

Incident

Aug 18, 2026

Recently this vehicle has triggered a check engine light. Upon further examination the code was related to an ignition #3. (CODES: P020C, PO1DO).

NHTSA ID

11753305

Incident

Jul 26, 2026

MGU unit failed / car seized in the middle of the road - sent in to be repaired Unsafe to be stuck in the middle of the road, could not even put the car in neutral to push out of the road Known problem that RAM and Stellantis know about and are not placing warnings. We were told by the dealership we were 5,000 in line for a new part and that it would take a year. No warnings, truck ran perfectly before

NHTSA ID

11752289

Incident

Jun 20, 2026

On 6/9/2010 I was accelerating up a ramp to merge with traffic on Rt146 north . I had reached the top of the ramp and as I viewed the oncoming traffic behind in the mirror I began to shift into the right lane. Suddenly the engine light started flashing, my truck immediately lost power and slowed to 40mph. The truck that had been well behind me was suddenly swerving to avoid my truck . I nearly got rear ended by a truck which would have probably killed my daughter and I.We both were in shock , I pulled over as soon as I could .Does someone need to be killed before action is taken. Safety should prevent incidents like this . Hindsight is no good. I think my kids are precious but Dodge must think their lives are cheap . That was something the engine manufacturer should be held accountable for. The rocker arms and lifters suddenly stopped working in two cylinders because of a fault in those engines known to Dodge. The dealership diagnosed the issue and gave me a quote of $4500-$6000 to repair the extensive damage from that incident. The lady in the service department said I was a victim of the well known Pentastar Tick .I can’t afford it. To add insult they offered me $6000 to buy it. No local independent mechanic wants to tear the engine apart . So my truck is sitting in our driveway. I am paying a loan and upside down in it. I can’t fix it and I can’t sell it. I have made every payment. I am certain there are other dodge customers who have been in close calls or worse over their vehicle suddenly losing power . Isn’t this the perfect example of dangerous . I think so.

NHTSA ID

11747300

Incident

Jun 9, 2026

Loud winning sounds in engine, louder during excelleration. Dealer service center found the eTorque to be bad and i was told not to drive it. And there is no fix or parts for it. Not sure when or if they will get the parts. No recall no part no fix!!

NHTSA ID

11747020

Incident

Jun 16, 2026

I purchased a 2021 Ram 1500 North Edition (VIN: [XXX]) on XXX. As of last week, I noticed fluid leaking from under the engine compartment of the truck. I crawled under the truck and found that this five-year old truck has an oil pan that has rusted and rotted on the bottom and side leading to a leak of motor oil. I searched this online and found that this is a common issue amongst this model in this time frame and that it can cause a "catastrophic" loss of oil pressue while driving. I checked recalls and technical service bulletins and found no mention of this issue. Upon speaking with the service department of Hume's Chrysler, Jeep Dodge, and Ram of Waterford, PA, I was informed that they have seen this issue and that it is not covered by any warranty or recall because it's always caused by rust. This was only noticed because my wife's vehicle is in the shop and I parked in the garage causing me to notice it on the garage floor. My truck is normally parked in our gravel driveway and the oil leak went unnoticed. The truck was down approximately one-quart of oil when this was noticed. Had this not been noticed when it was, I fear that this issue could have caused an incident on the highway while the engine oil pressure was increased. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11743214

Incident

Jun 2, 2026

Both exhaust manifold cracked causing exhaust fumes to leak in to cab

NHTSA ID

11742815

Incident

Jun 8, 2026

The contact owns a 2021 Ram 1500. The contact stated while driving at an undisclosed speed, there were abnormal sounds coming from the exhaust, the exhaust was leaking, and the contact discovered that there were cracks on the exhaust manifolds. No warning lights were illuminated. The vehicle was taken to a dealer where it was diagnosed that the exhaust manifolds and gasket needed to be replaced. The vehicle was repaired. The contact did research and was made aware of an unknown NHTSA Campaign Number however, the VIN was not included. The manufacturer was made aware of the failure and the manufacturer stated that NHTSA was responsible for adding each VIN to a recall. The failure mileage was approximately 80,000.

NHTSA ID

11742065

Incident

Apr 4, 2026

Mileage

80,000 mi

Made several stops and on the last one when I went to start the vehicle it wouldn't start. Used jump pack and it started. Had a non-flashing check engine light and a service ESC light. Decided to drive across town to auto store and have them check battery and replace if bad, When I pulled into the auto store parking lot the truck died and wheels locked up. (Very sudden stop) All four gear selector lights (PRND) were lit. Thought to myself "I'm glad this didn't happen on the roadway." Turns out the battery was indeed bad, and a new battery got me running again.

NHTSA ID

11739206

Incident

May 10, 2026

[XXX] Fire occurred while driving [XXX] my Ram 2021 and it was like a mini blast with a lot of sparks as I saw in a rear-view mirror.  Everything went out on the dashboard and the car stopped at the Top of Wolf Creek Pass [XXX] . I got out of the car and saw a small fire burning under the car. The fire under the car went out on its own. The very shape of the hole (perfectly round) in my muffler indicates an explosion that occurred simultaneously.  Also, the fused edges of the round hole indicate a high temperature during this explosion and fire. I disagree that this fair damage [XXX] my Ram 2021 3.0 ecodiesel [XXX] is considered from Progressive insurance as simple "wear and tear." estimate only $1669,78. Garber Collision Pontiac repaired the Ram 2021 by 04.24.2026 and replaced the damaged wiring harness ($1161 self-pay) as required by Progressive. After this repair, the Ram 2021 was unable to move and was delivered to the Tucson Ram dealer on 05/04/2026. The dealer did not indicate the root cause of the damage in the estimate. The car was also returned to me by the dealer. When I asked the dealer on 05.12.2026 to indicate the root cause of the damage, the dealer replied that he was not aware of such a similar damage and indicated that the warranty on the car has expired and there are no open recalls. But The dealer's initial assessment from 05.13.2026 (estimates $9325.25) indicates the fire was caused by a failure of the Exhaust Gas Recirculation (EGR) cooler, which is a known issue (similar to recall VB1/19V-757) where the cooler cracks, leaks coolant, and causes a fire in the intake manifold. This is a component failure resulting in an explosion/fire, not typical wear.    I need a diagnostic report that specifically mentions the EGR cooler failure as the source of the fire. I give my full consent for Ram Manufacturing to send an independent inspector to me for Ram 2021 3.0 Ecodisel INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11738547

Incident

Feb 3, 2026

Mileage

143,171 mi

The exhaust manifold on both sides of the motor have cracked and have broken bolts. The Ram dealer confirmed it and says it is a known issue that the manufacturer will not fix. With the crack and broken bolts, exhaust fumes are leaking out. It gets nauseating in the cab of the truck if the windows are up for too long. My independent mechanic is set to replace the manifolds with aftermarket ones due to literature saying the OEM will end up the same way. No dash lights have illuminated.

NHTSA ID

11737488

Incident

Jan 1, 2025

The vehicle experienced an overheating condition immediately after being picked up from dealership service on April 11, 2026. Within a short distance of driving, a warning appeared and the vehicle became unsafe to operate, requiring it to be pulled over and towed. The dealership later stated that coolant was low but also reported no leaks. This condition should have been identified and corrected while the vehicle was in their custody prior to release. The failure created a safety risk because the vehicle could not be operated safely on the roadway and required immediate removal from traffic. The issue occurred without prior warning before the failure following service.

NHTSA ID

11733482

Incident

Apr 11, 2026

The contact owns a 2021 Ram 1500. The contact stated that while driving at an undisclosed speed, the contact noticed an unusual popping sound. The low battery and check engine warning lights were illuminated. In addition, the battery lost power. The vehicle was driven to the shoulder of the road, and the vehicle was turned off. The contact stated that while attempting to restart the vehicle, the vehicle failed to restart. The vehicle was towed to the residence. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The dealer was made aware of the failure. The contact was informed that the failure was a known failure with the vehicle. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 78,900.

NHTSA ID

11729935

Incident

Jan 30, 2026

Mileage

78,900 mi

The EGR cooler bypass control broke on my pickup. The dealership stated that this is an ongoing issue with these pickups and that the 2019-2020 pickups had a recall on this. This pickup has 77,000 miles on it. This should not be failing.

NHTSA ID

11728961

Incident

Mar 6, 2026

Our alternator is bad in a 2021 Ram. There are 10,000 on back order and up to a 9 -12 month wait list. There is obviously something wrong with this brand and should be recalled.

NHTSA ID

11726592

Incident

Mar 20, 2026

Engine malfunction cause low oil pressure and cause a catastrophic failure and lock brakes up multiple people i know have had same issue as me and it due to a manufacturer error on oil gallery bolts backing out and causes rockers not to get proper oil and chews cams up

NHTSA ID

11726139

Incident

Jan 8, 2026

Wa driving with cruise on at 60 mph. Truck stalled with no notice, no warning lights or check engine light. All temperatures and pressures seemed okay at time of incident. Could not move electronic shifter into neutral, was stuck in drive. Alarm came up to shift to park, I did not shift due to moving at 55mph at this time. Coasted to a stop on side of the road. At about 2-3 mph, truck automatically shifted to park. I attempted to restart truck but engine just cranked over with no fire. Attempted 3 times and still nothing. Waited 20-30 min and attempted again and same result. Call for tow truck and had towed to dealership. While waiting for tow truck, had full power in truck, no warning lights. Checked fuses for fuel and found no issues. Did hear fuel pump engage when turned ignition to run. Checked oil level, oil was changed 800 miles prior to incident, oil was at full level on dip stick.

NHTSA ID

11724312

Incident

Mar 11, 2026

The oil pan on my 2021 Ram1500 has premature severe corrosion. When the oil pan fails, oil will drain to the roadway causing hazard to other vehicles and cause catastrophic engine damage disabling the vehicle. I tried to contact Ram about the issue to raise concern about this material failure and they would not take my concern/complaint. A quick search reveals this problem is extremely common. The repair quote is slightly over 1500 to replace the oil pan. Something needs to be done. A recall needs issued and a fix provided for all affected vehicles.

NHTSA ID

11719659

Incident

Feb 14, 2026

MGU unit failure. Truck is less than 5 years old and just hit 60k miles. Noise came on very abruptly and was lucky enough to get it to a dealer nearby where I was traveling. Still was stranded 4 hours from home and needed a rental to get home. I got a battery warning light and auto start/stop malfunction light and 20 minutes later the truck was dead. I have a family of 5 and need a vehicle for work and to transport kids to school/daycare. Technician said it could take upwards of 8 months to get the replacement part. This is absolutely ludacris for something like this to happen and potentially causing financial damages to people. Dealer offered $10k less than the truck is worth because of the issue so I can’t even get a fair trade in value if I wanted to trade it in. Ridiculous!

NHTSA ID

11718352

Incident

Feb 11, 2026

The Check Engine Light came on and the truck would misfire and stall. We took it to 2 separate mechanics - Mechanic 1 (Certified Sideros Automotive): It was found that the multiple cam shaft lobes were flattened and ground due to a failed lifter, recommendation - replace engine. Mechanic 2 (Stew Hansens Ram): Check Engine Light came on, multiple cylinder miss fire. Using a bore scope inspected cylinder walls, found a very small crak allowing coolant to slowly bleed into the system, recommendation - replace engine We replaced the engine with a rebuilt engine at a cost of $7,677.58. This should not happen to a truck that is only 4 years old. Its a 2021 and the engine was replaced 5/2025. We were not aware of any recalls but we did have the dealership clear all recalls on the new engine such as the engine software update after it was installed.

NHTSA ID

11718086

Incident

May 9, 2025

I am submitting this complaint to report a significant and unusual mechanical failure involving my 2021 Ram truck. The vehicle experienced a failure of the heater core assembly, which resulted in engine coolant leaking directly into the passenger compartment. This failure caused coolant odor and fluid intrusion inside the cabin and required extensive disassembly of the dashboard and HVAC system to repair. The total cost of repairs exceeded $5,300, which I believe is disproportionate and unexpected for a vehicle of this age and mileage. Two separate repair visits were required as it was found after the heater core was replaced the actuator on the driver’s side was damaged by the ongoing leak and required repair. The vehicle has been properly maintained and serviced according to manufacturer recommendations. While this incident did not result in an immediate crash or injury, the nature of the failure raises safety and health concerns, including: •Driver distraction due to coolant fumes and loss of defrost capability •Exposure of occupants to engine coolant within the enclosed passenger compartment •Sudden loss of cabin heating and windshield defogging capability in cold weather Given the age of the vehicle and the severity of the failure, this does not appear to be normal wear and tear. I am concerned that this may represent a design, material, or manufacturing defect that could affect other vehicles of the same model year. The odor was present for many months prior to the failure; however, the local dealership could not examine the issue at the time of a prior oil change due to lack of time on that visit. I am submitting this report to document the issue, assist in identifying potential patterns, and ensure appropriate review by the manufacturer and regulatory authorities. Repair invoices and supporting documentation are included.

NHTSA ID

11714891

Incident

Dec 9, 2025

The contact owns a 2021 Ram 1500. The contact stated that while driving 55-60 MPH, the vehicle stalled. There were no warning lights illuminated. The vehicle was taken to the local dealer, who replaced the high-pressure fuel pump under NHTSA Campaign Number: 22V767000 (Fuel System, Gasoline, Engine); with the additional repairs on the low-pressure fuel pump at the Owner's expense. The vehicle was partially repaired. The manufacturer was contacted and opened an investigation. The failure mileage was approximately 102,000.

NHTSA ID

11713579

Incident

Jan 15, 2026

Mileage

102,000 mi