RoadVitals

2004 Saturn Ion Brakes Problems

Owner-reported complaints naming the brake system, filed with NHTSA

Data refreshed

Brakes reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
19
Latest Oct 2, 2018
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
2%
of 898 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
4
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
1

What this page shows

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake. Every record below is an owner-reported complaint about the 2004 Saturn Ion submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 19 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming brake

Shown in the owner’s own words, exactly as filed

AirbagsBrakesElectrical+1 more
Filed Oct 2, 2018
Crash reported

2004 SATURN ION. CONSUMER WRITES IN REGARDS TO AIRBAG SAFETY RECALL. CONSUMER STATES THAT THEY WERE NEVER NOTIFIED OF RECALL AND DURING AN AUTO ACCIDENT AIRBAGS DID NOT DEPLOY. *LD *TR

NHTSA ID
11131268
Incident
Aug 27, 2011
BrakesElectrical
Filed Jan 17, 2018

I'VE HAD SEVERAL TIMES WHERE MY CAR WASN'T AS STABLE AS IT SHOULD BE. THE CAR ITSELF RUMBLES AND JERKS A LOT ON CITY STREETS AND AS I GET OFF THE HIGHWAY. IN THE PAST THERE'S BEEN A FEW ISSUES WITH THE BREAKS. DURING WINTER TIME, THE CAR WON'T START UP (I HAVE A NEW BATTERY NOW AND IT STILL HAPPENS). ACCELERATION IS OCCASIONALLY DELAYED. LASTLY THERE'S A CLICKING NOISE COMING FROM THE PASSENGER SIDE OF THE CAR WHICH CONTINUES FROM THE TIME THE KEY IS IN THE IGNITION UNTIL I TAKE IT OUT.

NHTSA ID
11063289
Incident
Jan 1, 2018
Mileage
60,000 mi
Brakes
Filed Sep 12, 2017

I BOUGHT MY 2004 SATURN ION 2 COUPE AND HAD TO REPLACE THE FRONT ROTORS IN THE FIRST 2 YEARS, THEY WERE WORN DOWN TO THE IRON. I BOUGHT AMERICAN STEEL ROTORS FROM MIDAS. I'M STILL USING THE NEW ROTORS AND EVERYTHING, INCLUDING THE BRAKES, ARE STILL LIKE NEW. MY CAR IS IN A GARAGE AND I DON'T DO MUCH DRIVING. I HAD THE SAME PROBLEM WHEN I HAD MY NEW 1992 SATURN SL1. NOW I'M TOLD MY SWAY BAR IS GOING AGAIN. THIS WILL BE THE 3RD TIME. I WAS TOLD THAT WAS NORMAL FOR THE BRAKES AND THE SWAY BAR BECAUSE IT'S A SATURN AND I NEEDED TO DRIVE IT AND APPLY THE BRAKES HARDER AND PARTS FOR THE SWAY BAR ON THE 2004 HAD TO BE IMPORTED AND WERE POORLY MADE. I FIND THIS SUSPICIOUS TO SAY THE LEAST. I HAVE NEVER BEEN IN AN ACCIDENT OR EVEN A FENDER BENDER. I NOTED 2006 ON MY SATURN 2010 FROM IT'S FIRST PROBLEM, A YEAR LATER ON THE SWAY BAR AND A COUPLE MORE YEARS ON THE 2ND SWAY BAR. THE 1992 SATURN WAS AN ONGOING SITUATION WITH THE ROTORS TILL I JUNKED IT AROUND 2011.

NHTSA ID
11022769
Incident
Sep 5, 2006
Mileage
15,000 mi
BrakesEngine
Filed Mar 22, 2015

THE SATURN ION RECALLED IGNITION WAS REPLACED, BUT THE PROBLEM CONTINUES TO HAPPEN. ON 3/20/15, I WAS DRIVING ON THE FREEWAY IN RUSH HOUR TRAFFIC. THE CAR TURNED ITSELF OFF, AND THE BRAKES WENT OUT. I STEERED THE CAR TO THE SHOULDER, AND MANAGED TO BRING IT A STOP EVENTUALLY WITH THE EMERGENCY BRAKE AND CHANGING GEARS. I TOOK THE CAR STRAIGHT TO THE DEALERSHIP, PER INSTRUCTIONS FROM GM CUSTOMER SERVICE, BUT HAVEN'T BEEN ABLE TO GET SATISFACTORY INFORMATION FROM EITHER THE SERVICE CENTER AT THE DEALERSHIP OR GM CUSTOMER SERVICE SO FAR. THE NEW IGNITION FAILED, CAUSING THE CAR TO TURN OFF WHILE DRIVING AND MY BRAKES TO FAIL. THIS CAUSED A SERIOUS SAFETY RISK. THE RECALL FAILED TO CORRECT THE IGNITION PROBLEM FOR MY VEHICLE. *TR

NHTSA ID
10700923
Incident
Mar 20, 2015
Mileage
100,000 mi
BrakesSteering
Filed Aug 12, 2014

I HAVE A 2004 ION WHILE DRIVING MY CAR I LOST POWER STEERING. THANKFULLY I WAS ABLE TO PULL OVER AND RESTART AND ONLY A FEW MILES FROM HOME. I ALWAYS HAVE MY DAUGHTER WITH ME AND SUPPOSE I AM NOT AS FORTUNATE NEXT TIME. SOMETHING NEEDS TO BE DONE TO COMPENSATE FOR THIS AND LESSEN THE DEATHS GM HAS CAUSED BY ALLOWING PROBLEMS THEY KNEW OF TO REMAIN UNFIXED. MY ION HAS A RECALL FOR POWER STEERING LOSS WHICH SAYS IT CAN HAPPEN AT ANY TIME OR SPEED. THIS IS VERY SCATTER. SO HERE I AM WITH A CAR I AM AFRAID TO PUT MYSELF.IN LET ALONE MY CHILD. I HAD AN IGNITION SWITCH RECALL WHICH WAS FIXED. I AM REQUESTING A LOANER CAR UNTIL THE PART IS READY TO FIX MINE. *TR

NHTSA ID
10621754
Incident
Aug 11, 2014
Mileage
80,940 mi
BrakesPowertrain (other)
Filed May 7, 2014

TL* THE CONTACT OWNS A 2004 SATURN ION. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, SHE ATTEMPTED TO DEPRESS THE CLUTCH PEDAL BUT NOTICED THAT THE PEDAL HAD RAISED EIGHT INCHES FROM WHERE IT NORMALLY WAS, PREVENTING HER FROM SHIFTING GEARS. THE CONTACT MENTIONED THAT THE VEHICLE EVENTUALLY STALLED AND WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE CLUTCH PEDAL WAS FRACTURED. AS A RESULT, THE MASTER CYLINDER, SLAVE CYLINDER AND THE CLUTCH PEDAL NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 77,362 AND THE CURRENT MILEAGE WAS 79,810.

NHTSA ID
10587083
Incident
Jan 6, 2014
Mileage
77,362 mi
BrakesDriver assistanceSteering
Filed Apr 20, 2014
Crash reported

ABOUT THREE YEARS AGO IS WHEN I HAD MY FIRST PROBLEM WITH SPEED ACCELERATION WITH MY SATURN. I LEFT WORK AND TURNED ON MY CAR AND STARTED TO DRIVE AN HOUR TO GO HOME ALL THE SUDDEN MY CAR BEGAN TO ACCELERATE AND I WASN'T PRESSING THE GAS. MY VEHICLE CONTINUED TO ACCELERATE AND I HAD TO KEEP MY FOOT ON THE BRAKE TO SLOW THE VEHICLE DOWN AND IT WAS STILL ACCELERATING. I HAD TO PULL OVER ON THE SIDE OF THE ROAD AND POP MY CAR INTO NEUTRAL GOING APPROXIMATELY 70MPH. I SOMEHOW MANAGED TO GET HOME BUT MY CAR CONTINUED TO ACCELERATE WITHOUT ME PRESSING ON THE GAS. WHEN I WOULD TURN THE VEHICLE ON WHILE IT WAS STILL IN PARK THE RPM'S WOULD GO CRAZY AS IF I HAD MY FOOT ON THE GAS PEDAL. I IMMEDIATELY CONTACTED MY AUTO SHOP WHO INDICATED THAT THEY COULD NOT FIND ANYTHING WRONG WITH MY VEHICLE. I HAVE HAD SEVERAL INCIDENTS SINCE THEN AND ENDED UP CRASHING EARLIER THIS YEAR. MY VEHICLE SPED UP ON A SNOWY ROAD AND I LOST COMPLETE STEERING FOR MY VEHICLE, I NEARLY ROLLED MY CAR AND CRASHED HEAD ON INTO A SNOW BANK. MY AIR BAGS NEVER DEPLOYED, AFTER I CONTACTED MY INSURANCE COMPANY THEY WERE SURPRISED WITH THE AMOUNT OF FRONT END DAMAGE I HAD ON MY VEHICLE THAT MY AIRBAGS SHOULD HAVE DEPLOYED BUT THEY DID NOT. I KNOW OTHERS ARE HAVING THE SAME ISSUES WITH THE VEHICLE ACCELERATING WITH NO APPLICATION OF THE GAS PETAL AND THE BRAKE PEDAL DOES LITTLE OR NOTHING TO STOP OR SLOW THE VEHICLE DOWN. *TR

NHTSA ID
10583723
Incident
Mar 1, 2011
Mileage
140,000 mi
AirbagsBrakes
Filed Apr 2, 2014
Crash reported

TL* THE CONTACT OWNS A 2004 SATURN ION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE VEHICLE WOULDN'T STOP WHEN THE BRAKES WERE APPLIED AND CAUSED THE CONTACT TO CRASH INTO ANOTHER VEHICLE. THE AIR BAGS DID NOT DEPLOY. THERE WERE NO INJURIES AND A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 84,000. UPDATED 5/20/14*CN UPDATED 06/17/14*MA UPDATED 8/7/17*CN

NHTSA ID
10576619
Incident
May 14, 2012
Mileage
84,000 mi
BrakesEngineSteering
Filed Mar 16, 2014

WE WERE DRIVING ON THE HIGHWAY AT 70MPH WHEN THE CAR STALLED OUT AND WE LOST POWER STEERING ABILITY. WE STARTED THE CAR AGAIN WHILE IT WAS IN MOTION AND IT CAUGHT BUT IT HAPPENED AGAIN A FEW MORE MILES DOWN THE ROAD. SINCE OUR SATURN DEALERSHIP WAS NO LONGER IN BUSINESS, WE HAD A TRUSTED MECHANIC TAKE CARE OF IT NOT KNOWING THERE WERE ISSUES. I RESEARCHED THREE RECALL NOTIFICATIONS FROM SATURN. ONE INVOLVED THE LEFT TURN SIGNAL WHICH WE HAD TO HAVE FIXED TWICE WITH A HARNESS AND BULB REPLACEMENT IN ON 2/5/05 AND AGAIN ON 10/24/05. ANOTHER WAS A FAULTY IGNITION SWITCH REPLACEMENT ALSO ON 10/24/05. AND THEN THE THIRD WAS THE FAULTY ELECTRIC POWER STEERING WHICH AS YOU KNOW WE HAD REPAIRED ON 10/4/12. I CONTACTED GM ABOUT A REIMBURSEMENT AND THEY SAID NO BECAUSE WE WERE PAST 10 YEARS OR 100,000 MILES, AND THAT THE REIMBURSEMENT FORM MUST BE RECEIVED BY 8/31/11. MY QUESTION TO GM IS, HOW CAN YOU PUT A LIMIT ON SOMETHING THAT WAS FAULTY FROM THE BEGINNING? THE NEW IGNITION AND INJECTORS IN MARCH 2010 ($758.94) AND THE NEW STARTER IN AUGUST 2011 ($324) AFTER HAVING RELATED PROBLEMS/REPAIRS DUE TO THE RECALL IN OCT 2005 SHOW THAT SOMETHING JUST WASN'T RIGHT IN THE MANUFACTURING OF THIS MODEL. AND THE POWER STEERING MOTOR REPLACEMENT ($177) IN OCT 2012 SHOULD ALSO BE REIMBURSED BECAUSE GM ALREADY ADMITTED IT WAS A PROBLEM WITH THE MODEL YEAR SO REGARDLESS OF WHETHER WE HAD 10,000 MILES OR 160,000 MILES, IT WAS FAULTY. NOW WE LEARN THAT THEY KNEW THESE WERE PROBLEMS ALL ALONG AND DID NOT TAKE OWNERSHIP OF THEM. WHAT REALLY BOTHERS ME IS THAT I INQUIRED ABOUT ALL OF THIS WITH THEM IN DECEMBER 2012 - THIS IS SUPPOSED TO BE "A NEW GM" DIFFERENT FROM THE COMPANY BACK IN 2001? IF THEY WERE DIFFERENT WHY DID THEY REFUSE TO REIMBURSE ME THE $2,177 WE SPENT IN REPAIRS, OR ADMIT THAT THERE WAS A RECALL? IS IT BECAUSE WE DID NOT DIE IN AN ACCIDENT? *TR

NHTSA ID
10572674
Incident
Nov 15, 2009
Mileage
104,000 mi
BrakesSteeringSuspension
Filed Feb 4, 2013

I WAS DRIVING ON THE INTERSTATE AT 65 MPH AND THE POWER STEERING LIGHT CAME ON AND THE STEERING WHEEL CLICKED AND BECAME STIFF. THERE WAS NO PRIOR INDICATION THAT ANYTHING WAS WRONG. I COULD NO LONGER TURN RIGHT AND LEFT TURNS WERE ALMOST IMPOSSIBLE. THE BRAKES STARTED HAVING TROUBLE AS WELL. I ALMOST GOT IN ACCIDENT BECAUSE THE RIGHT SIDE WAS NOT WORKING. THEN WHEN I MADE IT TO A SPOT AND TURNED THE CAR ON AND OFF IT WAS WORKING AGAIN. THEN ABOUT 30 MIN LATER IT DID THE SAME THING AGAIN. I HAD SOME CHECK THE FLUID AND IT WAS FINE AND SO WAS THE BELT. ALSO, MY LEFT INDICATOR WILL NOT WORK. I HAVE TAKEN IT TO THE DEALER AND SEVERAL MECHANICS AND IT KEEPS MELTING THE SOCKET. *TR

NHTSA ID
10496404
Incident
Feb 4, 2013
Brakes
Filed Sep 26, 2012

EXCESSIVE BRAKE CHATTER IN FRONT BRAKES WHEN WET FROM A HARD RAIN OR RAIN PUDDLES. HARD TO STEER CAR, CAR SHUDDERS. *TR

NHTSA ID
10477187
Incident
Sep 16, 2012
Mileage
52,120 mi
Brakes
Filed Jun 10, 2007

ROTORS ON 2004 SATURN ION BRAKES ARE PREMATURELY RUSTING PRIOR TO NORMAL ROTOR WEAR AND TEAR AND SHOULD BE REPLACED BY THE MANUFACTURER AT NO COST TO CONSUMER DUE TO THEIR OBVIOUS VERY POOR QUALLITY.

NHTSA ID
10192870
Incident
May 31, 2007
BrakesSteering
Filed May 22, 2007
Crash reported1 injury reported

TL*THE CONTACT OWNS A 2004 SATURN ION 2. WHILE DRIVING 25 MPH, THE CONTACT ATTEMPTED TO TURN THE WHEEL AND IT LOCKED. THE BRAKES FAILED AND THE VEHICLE CRASHED INTO A POLE. THE AIR BAG DEPLOYED, BUT THE DRIVER WAS INJURED. SATURN STATED THAT THE VEHICLE IS NOT A DEFECT. THE VEHICLE WAS DESTROYED. THE CURRENT AND FAILURE MILEAGES WERE 45,326.

NHTSA ID
10191451
Incident
Apr 23, 2007
Mileage
45,326 mi
BrakesSuspension
Filed Jul 8, 2005

DT: THE CONTACT STATES THAT WHILE IN REVERSE THE BRAKES MAKE A LOUD NOISE, THE BRAKES ARE NOT FUNCTIONING PROPERLY. WHILE DRIVING FORWARD THE BRAKES DO NOT FUNCTION, BUT DO NOT MAKE ANY NOISE. *AK THERE WAS A SHIMMY AT 60- 65 MPH AND THERE WAS NOISE COMING FROM THE FRONT END. THE SWAY BAR LINKS AND BUSHINGS WERE REPLACED. *SC *JB

NHTSA ID
10124484
Incident
May 30, 2005
Mileage
16,272 mi
Brakes
Filed Jun 2, 2005

2004 SATURN ION EXPERIENCING PROBLEMS WITH THE BRAKE EQUIPMENT.*MR *NM

NHTSA ID
10124728
Incident
Jun 1, 2005
Brakes
Filed Apr 4, 2005

THERE WOULD BE EXTENDED STOPPING DISTANCE AND THE BRAKE PEDAL WOULD GO TO THE FLOOR. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK

NHTSA ID
10117340
Incident
Jun 24, 2004
Mileage
62,000 mi
Brakes
Filed Jan 21, 2005

VEHICLE IS EXPERIENCING PROBLEMS WITH THE BRAKES. WHILE DRIVING, THE BRAKES WOULD MAKE A CLICKING NOISE AND WHEN APPLYING THE BRAKE THERE WAS A PULSING WHICH WOULD MAKE IT HARD TO KEEP THE VEHICLE IN LINE. THE BRAKES WERE USELESS. OWNER TOOK THE VEHICLE TO THE DEALER BUT THEY WERE UNABLE TO DIAGNOSE THE PROBLEM. PROVIDE FURTHER DETAILS. *NM

NHTSA ID
10108642
Incident
Jan 7, 2005
Mileage
47 mi
Brakes
Filed Nov 16, 2004

VEHICLE VIBRATED/SHOOK DURING BRAKING. VEHICLE WAS TAKEN TO THE DEALER, WHO NOTICED RUST ON THE LEFT ROTOR, WHICH WAS TURNED, AND BOTH REAR BRAKES WERE CLEANED AND READJUSTED. *AK

NHTSA ID
10101030
Incident
Oct 19, 2004
Mileage
6,000 mi
BrakesSuspensionTransmission
Filed Oct 11, 2004

RECEIVED FIRST SATURN ION 04 AND WITHIN ONE WEEK OF PURCHASE CAR WAS DISPLAYING CLEAR SIGNS OF EITHER AN ELECTRICAL OR COMPUTER PROBLEM. WAS REPLACED WITH A SECOND ION O4. NOTICED A STRANGE CLUNKING SOUND. BROUGHT CAR IN AT 3600 MILES, AND IT WAS TRANSMISSION MOUNTS, WHEEL BEARINGS, AXELS, AND BREAK ROTORS. CAR WAS RETURNED WITH A BROKEN PIECE IN THE INTERIOR, AND SMELLING OF BURNING PLASTIC. I BELIEVE THAT THIS CAR IS DEFECTIVE, AND SATURN REFUSES TO DO ANYTHING OTHER THAN MAKE REPAIRS UNDER WARRANTY. I THINK THAT I SHOULD BE ISSUED A REFUND, DUE TO FAULTY CONSTRUCTION. *NM

NHTSA ID
10093934
Incident
Sep 3, 2004
Mileage
50 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Data sources

Data on this page last refreshed .