RoadVitals

2023 Spartan Fire Metrostar Recalls

Safety recall campaigns filed with NHTSA that cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
Recall campaignsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
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Newest Sep 6, 2025
Carrying an NHTSA advisoryCampaigns where NHTSA told owners not to drive the vehicle, or to park it outside, until the repair is done.
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Open investigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
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Recall campaigns

12 campaigns cover this model year — what the defect is, what it could cause, and what the remedy is

25V584000

LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Sep 6, 2025
1,261 units potentially affected
The defect: Spartan Fire, LLC (Spartan) is recalling certain 2023-2026 Gladiator, Metrostar, FC-94, KME Panther, and 2024-2025 Predator vehicles. The actuator lever arm in the cab door latch may bind or become wedged, preventing the door from opening.
The risk: A door that cannot be opened may trap occupants inside the vehicle, increasing the risk of injury.
The remedy: Dealers will inspect and replace the door latches as necessary, free of charge. Owner notification letters were mailed October 20, 2025. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 25010.
Spartan Fire, LLCManufacturer number 25010View on NHTSA.gov
24V507000

SUSPENSION:FRONT:CONTROL ARM:LOWER ARM

Jul 2, 2024
48 units potentially affected
The defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, 2024-2025 Metro Star and 2024 KME Panther vehicles equipped with certain independent front suspension assemblies. The lower control arm retention bolts could become brittle and break after being tightened.
The risk: A broken bolt head can become a projectile, increasing the risk of an injury.
The remedy: Spartan Fire will replace the bolts, free of charge. Owner notification letters were mailed August 5, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24010.
Spartan Fire, LLCManufacturer number 24010View on NHTSA.gov
24V323000

SEATS:CRITICAL FASTENERS

May 10, 2024
100 units potentially affected
The defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, and 2023-2024 FC-94 vehicles. The seat mount fastener may be undersized and could break. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 207, "Seating Systems."
The risk: A broken fastener can allow the seat to move, increasing the risk of injury during a crash.
The remedy: Dealers will inspect and replace the fastener as necessary, free of charge. Owner notification letters were mailed June 27, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24007.
Spartan Fire, LLCManufacturer number 24007View on NHTSA.gov
24V181000

ELECTRICAL SYSTEM

Mar 7, 2024
42 units potentially affected
The defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, MetroStar, 2024 Commercial, FC-94, and KME Panther trucks equipped with Hercules HC 1.7 multiplex nodes. In the event of a short circuit or wiring failure, the firmware in the node may fail to shut off the output pin, resulting in overloaded electrical circuits.
The risk: Overloaded electrical circuits can overheat, increasing the risk of fire.
The remedy: Weldon will update the firmware, free of charge. Owner notification letters are expected to be mailed April 8, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24003.
Spartan Fire, LLCManufacturer number 24003View on NHTSA.gov
23V747000

PARKING BRAKE

Nov 7, 2023
10 units potentially affected
The defect: Custom Fire Apparatus, Inc (Custom Fire) is recalling certain 2021-2024 Spartan Gladiator, MetroStar, and FC-94 emergency vehicles. A defect in the inversion valve may delay the park brake setting after engagement, which could allow the vehicle to move unintentionally.
The risk: Unintentional vehicle movement can increase the risk of a crash or injury.
The remedy: Custom Fire will inspect and replace the faulty inversion valve, if necessary, free of charge. Owner notification letters were mailed November 16, 2023. Owners may contact Custom Fire customer service at 1-715-294-2555. Custom Fire's number for this recall is 23V-631/TC 2023-512.
Custom Fire Apparatus, Inc.Manufacturer number 23V-631/TC 2023-512View on NHTSA.gov
23V631000

PARKING BRAKE

Sep 12, 2023
660 units potentially affected
The defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2024 Gladiator, Metro Star, 2022-2024 FC-94, 2022-2023 KME Panther, and 2023 KME Predator emergency vehicles. A defect in the inversion valve may delay park brake engagement, which could allow the vehicle to move unintentionally. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
The risk: Unintentional vehicle movement can increase the risk of a crash or injury.
The remedy: Dealers will replace the inversion valve, free of charge. Owner notification letters were mailed November 2, 2023. Owners may contact Spartan Fire customer service at 1-800-867-6478. Spartan Fire's number for this recall is 23017.
Spartan Fire, LLCManufacturer number 23017View on NHTSA.gov
23V192000

STEERING:CRITICAL FASTENERS

Mar 23, 2023
12 units potentially affected
The defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2020, 2022 and 2023 Gladiator and 2023 MetroStar vehicles. The front-drive steer axle fasteners may loosen, resulting in a complete separation of the axle assembly joints.
The risk: Steer axle assembly separation can result in a loss of vehicle control, increasing the risk of a crash.
The remedy: Dealers will inspect and replace the pro-torque nut keeper on the steer axle assembly, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23009.
Spartan Fire, LLCManufacturer number 23009View on NHTSA.gov
23V156000

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

Mar 23, 2023
166 units potentially affected
The defect: Spartan Fire LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, FC-94 and KME Panther firetrucks. After the vehicle is reversed, the transmission control module (TCM) may fail to achieve the 4th gear lockup needed to initiate the water pump.
The risk: A firetruck that is unable to pump water increases the risk of injury during a fire.
The remedy: Dealers will update the TCM software, free of charge. Owner notification letters were mailed April 27, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23007.
Spartan Fire, LLCManufacturer number 23007View on NHTSA.gov
22V879000

STEERING:LINKAGES:TIE ROD ASSEMBLY

Nov 29, 2022
20 units potentially affected
The defect: Alexis Fire Equipment Company (Alexis Fire) is recalling certain 2021-2023 Spartan Metro Star, FC-94 fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
The risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
The remedy: Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Alexis Fire's customer service at 1-309-482-6121.
Alexis Fire Equipment CompanyView on NHTSA.gov
22V871000

STEERING:LINKAGES:TIE ROD ASSEMBLY

Nov 23, 2022
6 units potentially affected
The defect: Marion Body Works Inc. (Marion) is recalling certain 2021-2023 Spartan Fire Gladiator, MetroStar, FC-94 and KME Panther fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
The risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
The remedy: Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed on December 13, 2022. Owners may contact Marion's customer service at 1-715-754-5261. Marion's number for this recall is 22V-778.
Marion Body Works Inc.Manufacturer number 22V-778View on NHTSA.gov
22V778000

STEERING:LINKAGES:TIE ROD ASSEMBLY

Oct 17, 2022
225 units potentially affected
The defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, FC-94, and KME Panther emergency vehicles. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.
The risk: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.
The remedy: Dealers will replace the tie rod clamps, free of charge. Owner notification letters were mailed on December 2, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22007.
Spartan Fire, LLCManufacturer number 22007View on NHTSA.gov
22V373000

ELECTRICAL SYSTEM; EQUIPMENT:EMERGENCY:SIREN/LIGHTING/STROBES:WIRING

May 24, 2022
27 units potentially affected
The defect: Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, and 2022-2023 FC-94 fire trucks. An additional resistor was incorrectly installed on the printed circuit board, which can disrupt CAN network communication and cause vehicle lighting to fail.
The risk: Inoperable vehicle lighting can reduce visibility and increase the risk of a crash.
The remedy: Dealers will replace the modules, free of charge. Owner notification letters were mailed on July 18, 2022. Owners may contact Spartan Fire's customer service at 1-800-543-6400. Spartan Fire's number for this recall is 22001.
Spartan Fire, LLCManufacturer number 22001View on NHTSA.gov

What a recall is

Safety recall
A safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
Safety investigation
NHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
Manufacturer communication
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Elsewhere on this vehicle

Data sources