RoadVitals

2004 Suzuki Aerio Owner Complaints

Reports submitted to NHTSA by owners and drivers, shown in full

Data refreshed

Complaints on fileComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
14
Latest Jan 22, 2026
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
3
Filed in the last 12 monthsReports filed with NHTSA in the trailing 365 days. Recent volume reflects attention and vehicle age as much as anything else.
1
Reports on file since May 3, 2005

What this page shows

Our database holds 14 NHTSA owner-reported complaints for the 2004 Suzuki Aerio. Each one is a report filed by an owner or driver and published by NHTSA without most of them being verified. A complaint is not a confirmed defect, not a recall and not a manufacturer bulletin. Narratives are shown exactly as filed.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Complaints, most recent first

Showing 1–14 of 14

Powertrain (other)
Filed Jan 22, 2026

The contact owns a 2004 Suzuki Aerio. The contact stated that the gear shifter was loose. The gear shifter was shifted, but the vehicle failed to respond. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 220,886.

NHTSA ID
11712653
Incident
Jan 3, 2026
Mileage
220,886 mi
Powertrain (other)
Filed Jul 19, 2019
Crash reported1 injury reported

THE 'PARKING' TRANSMISSION. I REALLY SCARY WHIT THIS CAR. I PUT THE CAR IN PARKING AND HE GO IN REVERSE AND HIT ME.

NHTSA ID
11233500
Incident
Jul 16, 2019
Mileage
20 mi
Filed Jul 8, 2018

TECH. ADVISED REPLACE THE GEAR SHIFT CABLE IMPROPER (SHAPE) OF CLIP. RECALL AUG. 13, 2007. FILED WRONG VIN NUMBER ORIGINALLY GIVEN #11109578 7/5/18

NHTSA ID
11110072
Incident
Jul 3, 2018
Mileage
138,300 mi
Driver assistance
Filed Jul 5, 2018

TAKATA RECALL GEAR SHIFT CABLE IMPROPER SHAPE OF THE CLIP. RECALL AUG,13,2007

NHTSA ID
11109578
Incident
Jul 3, 2018
Mileage
138,000 mi
Other / unspecified
Filed Nov 25, 2009

MY 2004 SUZUKI AERIO SX'S GAS PEDAL WILL BECOME TRAPPED UNDER THE FLOORMAT IF IT'S PRESSED TO THE FLOOR. I'VE HAD THIS LOOKED AT BY MY DEALER AND I WAS TOLD IT WAS FIXED. NOPE, STILL DOES IT. THE PROBLEM IS THE RETAINING PIN FOR THE DRIVERS FLOOR MAT IS POORLY MADE AND DOESN'T KEEP THE FLOORMAT IN PLACE ALLOWING IT TO SLIDE FORWARD AND JAM THE PEDAL DOWN. VERY EXCITING.*TR

NHTSA ID
10293545
Incident
Mar 24, 2006
Mileage
20,000 mi
Electrical
Filed Nov 27, 2007

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. WHILE DRIVING APPROXIMATELY 40 MPH, THE CHECK ENGINE LIGHT ILLUMINATED AND THE VEHICLE HESITATED. THE VEHICLE WOULD NOT RESTART. THE WAL-MART MECHANIC STATED THAT THE BATTERY EXPANDED AND COULD EXPLODE. HE TESTED THE BATTERY AND STATED THAT IT WAS DEFECTIVE. THE MECHANIC REPLACED THE BATTERY AND STATED THAT THE CRANKS TESTED AT 300, BUT SHOULD HAVE BEEN AT 750. THE ENGINE LIGHT NO LONGER ILLUMINATED WHEN THE BATTERY WAS REPLACED. THE CONTACT PAID $76 FOR THE REPLACEMENT AND STATED THAT THE BATTERY SHOULD LAST SEVEN YEARS. THE CURRENT AND FAILURE MILEAGES WERE 55,000.

NHTSA ID
10210544
Incident
Nov 26, 2007
Mileage
55,000 mi
Tires & wheels
Filed Sep 2, 2007
Crash reported

I OWN A 2004 SUZUKI AERIO AWD. THE CAR SEEMED ON THE BRINK OF HYDROPLANING AT LOW RATES OF SPEED. AT 14,000 MILES THE REAR TIRES WERE COMPLETELY BALD AND I PURCHASED 4 NEW TIRES. THE DEALERSHIP ATTRIBUTED THIS TO LACK OF ROTATION. LOCAL TIRE SHOPS STATED THIS IS A COMMON PROBLEM WITH THIS MODEL CAR. A FULL ALIGNMENT WAS PERFORMED AND REGULAR ROTATION RECOMMENDED. I HAD THE CAR ALIGNED AND TIRES ROTATED EVERY 5,00 MILES. AGAIN, I PURCHASED 4 NEW TIRES AT 42,000 MILES AFTER SLIDING OFF THE ROAD AT A LOW RATE OF SPEED (LESS THAN 10 MPH) AND INTO A CURB. THE CONDITIONS WERE SLIPPERY AND SNOWY. AT 50,000 MILES, I HAD MY CAR INSPECTED AND A TIRE IS STARTING TO WEAR ON THE OUTSIDE RIM AT AN UNUSUAL RATE. THIS COMPROMISES THE BELT AND TRACTION OF THE TIRES. THIS CAR IS A MAJOR HAZARD BECAUSE IT MAY NOT EVEN ABLE TO GO 12 MONTHS BETWEEN INSPECTIONS OR 3 MONTHS BETWEEN OIL CHANGES WITHOUT TIRES GOING BALD OR BLOWING OUT. THERE HAS TO BE A DESIGN FLAW CAUSING THE TIRES TO WEAR AT UNUSUALLY HIGH RATES: EITHER THE TIRE SIZE OR SURROUNDING STRUCTURES. I CONTACTED THE MANUFACTURER AND THEY WERE NOT ABLE TO PROVIDE A SOLUTION. I WOULD HAVE PURCHASED A SAFER CAR BUT CANNOT FINANCIALLY DO SO AT THIS TIME. THE CAR HAS NOT HAD ANY OTHER PROBLEMS ACCEPT A FEW COSMETIC ISSUES. PLEASE REVIEW THIS CLAIM. *TR

NHTSA ID
10201707
Incident
Sep 1, 2007
Mileage
14,000 mi
BrakesExterior lightingSeat belts+3 more
Filed May 14, 2007

TL*THE CONTACT OWNS A 2004 SUZUKI AERIO. THE CONTACT PLACED BRAND NEW REAR TIRES ON THE VEHICLE BECAUSE THE ALIGNMENT FAILED AT 14,000 MILES. THE DEALER STATED THAT THE TIRE FAILURE WAS CAUSED BY THE FACTORY IMPROPERLY ALIGNING THE VEHICLE'S REAR END. CURRENTLY, THE CONTACT NEEDS TO HAVE THE FRONT TIRES AND BUSHINGS REPLACED FOR THE SAME FAILURE. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 18,000 AND FAILURE MILEAGE WAS 14,000. THE CONSUMER PROVIDED COPIES OF THE REPAIR INVOICES. THE DEALER STATED THE VEHICLE PASSENGER AND DRIVER MIRRORS ARE LOOSE, TAIL LIGHT HAS MOISTURE, WINDSHIELDS LEAK, TIRES ARE KNOTTED AND CLICK, PASSENGER HAS TO HOLD SEATBELT, AND POPPING NOISE WHEN BRAKES ARE APPLIED. UPDATED 06/15/07 *TR

NHTSA ID
10190671
Incident
May 14, 2007
Mileage
14,000 mi
SuspensionTires & wheels
Filed Feb 22, 2007

TL*- CONTACT BOUGHT THE 2004 SUZUKI AERIO IN MARCH 2004, AND AT THE TIME OF THE PURCHASE THE VEHICLE HAD YOKOHAMA TIRES. AT 12,000 MILES ALL 4 TIRES HAD TO BE REPLACED BECAUSE THE TREAD WAS WEARING OUT. THE CONTACT THOUGHT THAT THE TIRES WERE FAULTY SO SHE REPLACED THEM WITH 4 NEW MICHELIN TIRES. AT 14,000 MILES THE TREAD WAS WEARING OUT ON ALL 4 TIRES. THE CONTACT TOOK VEHICLE TO THE DEALERSHIP, AND THEY STATED THAT THE VEHICLE NEEDED A REAR ALIGNMENT, AND THAT THEY WOULD ALSO REPLACE ALL THE TIRES. THEY REPLACED ALL 4 TIRES WITH MICHELIN TIRES, AND AT 12,000 MILES THE CONTACT TOOK EHICLE TO THE DEALERSHIP, AND THEY STATED THAT BOTH REAR TIRES NEEDED TO BE REPLACED. THE CURRENT MILEAGE WAS 48000.*AK

NHTSA ID
10183288
Incident
Mar 1, 2004
Mileage
12,000 mi
Tires & wheels
Filed Mar 7, 2006
Crash reported

MY REAR ALIGNMENT IS OFF SO IN OCTOBER OF 2005 I TOOK IT IN TO GET FIXED AS MY REAR TIRES APPEARED TO BE WEARING AT AN UNUSUAL RATE AND PATTERN. PROBLEM WAS SAID TO BE IN SOME SUZUKI AERIO'S BUT WAS SAID TO BE FIXED. THE SPECS WERE OFF AND HAD TO BE RESET AND REAR TIRES WARRANTED. ON JANUARY 5TH I TOOK CAR IN TO GET OIL CHANGED AND ROTATION OF TIRES. THEY WOULD NOT ROTATE AS BACK TIRES WERE WORN AND THEY TOLD ME TO TAKE IT BACK WHERE I GOT IT FIXED THE PREVIOUS TIME. ON JANUARY 20TH REAR ALIGNMENT FIXED AGAIN AND THIS TIME THEY HAD TO BEND SOMETHING (A STRUT ?) IN ORDER TO GET THE SPECS RIGHT ON THE CAR. I WENT OFF THE ROAD WHEN I RETURNED HOME AND WENT INTO A DITCH. NO DAMAGE. THEN ON JANUARY 31TH NEW TIRES PUT ON THE FRONT AND OLD ONES ROTATED TO THE BACK. THE OLD ONES WERE FROM OCTOBER AND WERE IN EXCELLENT CONDITION PER SUZUKI DEALERSHIP. THE TIRES ARE AGAIN WORN TO THE POINT OF UNSAFE. I CAN NOT DRIVE ON DRY ROADS WITHOUT HAVING A PROBLEM. THIS HAS BECOME A SAFETY DEFECT AND THE ONLY WAY TO CORRECT IT IS FOR ME TO BUY NEW TIRES EVERY MONTH. THE TIRES WORN DOWN COMPLETELY FROM EXCELLENT TO SHOULD NOT BE DRIVING ON THEM IN 2,000 MILES AND JUST OVER A MONTH. *JB

NHTSA ID
10152124
Incident
Jan 23, 2006
Mileage
23,000 mi
Tires & wheels
Filed Mar 2, 2006

I PURCHASED MY AERIO OCT 2004 AND NOW MARCH 2006 HAVE HAD TO REPLACE ALL 4 TIRES 3 TIMES THIS HAS BEEN COSTLY WE HAVE HAD IT REALIGNED SEVERAL TIMES AND RE-BALANCED BUT THE TIRES STILL WEAR RAPIDLY. *JB

NHTSA ID
10151671
Incident
Mar 1, 2006
Suspension
Filed Jun 16, 2005

2004 SUZUKI AERIO TIRES ARE SUFFERING FROM PREMATURE WEAR. *MR THE CONSUMER WAS WRITING ON THE BEHALF OF HER MOTHER. THE REAR TOE ON THE VEHICLE HAD BEEN ADJUSTED. THE PROBLEM MAY DUE TO A MANUFACTURING AND OR ENGINEERING DEFECT. TSB#0304145 THE CONSUMER REQUESTED REIMBURSEMENT FOR THE EXPENSES ASSOCIATED WITH THE DEFECT. *SC *JB

NHTSA ID
10125851
Incident
May 19, 2005
Mileage
16,071 mi
Driver assistance
Filed May 6, 2005

WHILE DRIVING AT ANY SPEED VEHICLE ACCELERATED UNCONTROLLABLY. DRIVER APPLIED THE BRAKES AND THE VEHICLE CONTINUED TO ACCELERATE. VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION, BUT MECHANIC COULD NOT DUPLICATE THE PROBLEM AT THIS TIME. *AK *BF *NM

NHTSA ID
10117554
Incident
Jan 26, 2004
Tires & wheels
Filed May 3, 2005

I HAD THE TIRES INSPECTED LESS THAN 3 WEEKS AGO WHEN I HAD MY OIL CHANGED. NO MAJOR TREAD WEAR AND THEY PASSED SITE INSPECTION. I WAS EXITING A CONSTRUCTION ZONE GOING 35 MPH WHEN THE REAR DRIVERS SIDE TIRE BLEW OUT. BY THE TIME I WAS ABLE TO SAFELY LEAVE THE ROAD THERE WAS NOTHING LEFT OF THE TIRE AND I WAS DRIVING ON THE RIM. ON INSPECTION AFTER TIRE WAS CHANGED THE PASSENGER SIDE REAR TIRE WAS COMPLETELY BALD ALSO AND DOWN TO THE THREADS

NHTSA ID
10119442
Incident
Apr 27, 2005
Mileage
14,670 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Data sources

Data on this page last refreshed .