RoadVitals

2004 Thomas Built Buses Ef Recalls

Safety recall campaigns filed with NHTSA that cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
Recall campaignsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
1
Newest Apr 25, 2006
Carrying an NHTSA advisoryCampaigns where NHTSA told owners not to drive the vehicle, or to park it outside, until the repair is done.
0
Open investigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
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1 investigation on file

Recall campaigns

1 campaign cover this model year — what the defect is, what it could cause, and what the remedy is

06V136000

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

Apr 25, 2006
11,666 units potentially affected
The defect: CERTAIN MY 2004 THROUGH 2006 THOMAS BUILT HDX, EF, AND FS-65 SCHOOL BUSES MANUFACTURED BETWEEN OCTOBER 4, 2004, AND FEBRUARY 14, 2006. THE BODY POWER DISTRIBUTION MODULE (PDM) WAS MANUFACTURED WITH COPPER CIRCUITS THAT ARE TOO THIN FOR THE ELECTRICAL LOADS ENCOUNTERED, POSSIBLY CAUSING THE BOARD TO OVERHEAT.
The risk: IF THE PDM OVERHEATS IT MAY GENERATE SMOKE AND COULD RESULT IN A FIRE.
The remedy: THOMAS BUILT WILL NOTIFY OWNERS AND WILL REPLACE THE PDM'S THIN COPPER CIRCUITS WITH THICKER COPPER CIRCUITS. THE RECALL BEGAN ON JUNE 30, 2006. OWNERS MAY CONTACT THOMAS BUILT AT 1-877-660-4938.
FREIGHTLINER LLCManufacturer number FL-475View on NHTSA.gov

What a recall is

Safety recall
A safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
Safety investigation
NHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
Manufacturer communication
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect, and it is not a recall.

PE06012ClosedPreliminary Evaluation

ELECTRICAL PANEL FIRES

Opened Mar 8, 2006
Closed Jun 15, 2006

THIS INVESTIGATION WAS OPENED BASED ON FOUR ALLEGATIONS OF SCHOOL BUS FIRES IN THE POWER DISTRIBUTION MODULE (PDM) AREA OF THE SUBJECT BUSES.DURING THE INVESTIGATION, ODI LEARNED THATBUSES BUILT BETWEEN OCTOBER 4, 2004 AND FEBRUARY 14, 2006 WERE EQUIPPED WITH PDM?S MANUFACTURED WITH COPPER CIRCUITS THAT WERE TOO THIN FOR THE ELECTRICAL LOADS ENCOUNTERED, CREATINGOVERHEATING AND THERMAL EVENTS.ALSO, IT WAS DETERMINED THAT MULTIPLE THERMAL BREAKERS, CLUSTERED TOGETHER ON THE PDM, TOGETHER WITH HEAT GENERATED FROM THE PDM CAN GENERATE ENOUGH HEAT TO MELT THE PDM.ON APRIL 21, 2006, FREIGHTLINER FILED A SAFETY RECALL TO ADDRESS THIS ISSUE.FREIGHTLINER'S REMEDY IS TO REPLACE ALL THE ORIGINAL (THIN COPPER CIRCUIT) PDM?S WITH NEW IMPROVED PDM?S HAVING THICKER COPPER CIRCUITS.ALSO, FREIGHTLINER WILL REPLACE THE THERMAL BREAKERS WITH NON-THERMAL BREAKER OR FUSES. THE RECALL ACTION TAKEN BY FREIGHTLINER RESOLVES THE ISSUES RAISED BY THIS INVESTIGATION.THIS INVESTIGATION IS CLOSED.

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERSLed to recall 06V136000

Elsewhere on this vehicle

Data sources