2019 Thor Motor Coach Ace Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2019 Thor Motor Coach Ace, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Electrical240.0%
- Engine120.0%
- Fuel system120.0%
- Exterior lighting120.0%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
TWO OF THE FOUR WELDS ON THE MOUNTING BRACKETS HAVE BROKEN AND ARE COMPLETELY SEPARATED .THE TANK CAN ACTUALLY SWAY A FEW DEGREES. VEHICLE IS UNSAFE TO MOVE AS TANK IS COMPLETELY FULL. WIRES HAVE BEEN ROUTED BETWEEN AND THROUGH THE BRACKETS MULTIPLYING THE DANGER AND PROBLEM. THIS SITUATION OF ROUTING AND SUSPENDING WIRES IS COVERED IN ANOTHER ISSUE NHTSA #11289727. THIS TYPE OF SAFETY PROBLEM SEEMS ENDEMIC OF THIS MOTORHOME AND IT'S CONSTRUCTION. THIS STRETCHES CREDIBILITY TO THINK THIS IS A SINGLE UNIT ISSUE. IT IS IMPOSSIBLE TO KNOW WHEN THIS OCCURRED. THE TANK IS MANUFACTURED BY MANCHESTER TANKS AND CARRIES SERIAL #1898870 *DT*JB *DT *TP *DT MANUFACTURE HAS BEEN CONTACTED AND TANK HAS BEEN REPLACED.*JB
SUBJECT VEHICLE HAD BUNDLED WIRES SIZE APPROX. #2 DOWN TO #10, WITH A MINIMUM OF 6 WIRES IN THE BUNDLE. WIRES MOSTLY ORIGINATED FROM BATTERY COMPARTMENT WHICH CONTAINS HOUSE BATTERIES AND WIRES FROM ENGINE BATTERY. WIRE BUNDLE WAS IN NO WAY BRACKETED OR HUNG FROM CLAMPS BUT WAS DRAPED OVER/ON THE DRIVE SHAFT NEAR A U JOINT. CONSTANT RUBBING EVENTUALLY WORE THROUGH THE WIRE INSULATION OF THE HEAVIEST WIRES (DC DIRECT FROM BATTERIES) AND SHORTED OUT AND CAUSED THE REMAINING WIRES TO SHORT AND BARE THEMSELVES POSSIBLY THROUGH FIRE. AT THE TIME THIS OCCURRED THE VEHICLE WAS BELIEVED TO BE IN MOTION AND THE WIND MOST LIKELY PREVENTED A CONTINUAL FIRE AS THE VEHICLE WAS TRAVELING ON THE INTERSTATE. CURRENT FROM THE HOUSE BATTERIES WOULD HAVE BEEN SUPPLEMENTED BY CURRENT FROM THE ENGINE ALTERNATOR AND BATTERY WHICH ARE ALL CONNECTED TOGETHER THOROUGH AN ISOLATION RELAY WHEN THE ENGINE IS RUNNING. NO MAJOR FIRE OCCURRED BUT SEVERAL COMPONENTS NEEDED TO BE REPLACED ALONG WITH ALL BATTERIES. DURING REPAIR A HYDRAULIC LINE WAS FOUND DRAPED ON THE CATALYTIC CONVERTER AND WAS ALMOST BURNED THROUGH. ATTACHED PHOTOS SHOW THE RESULT.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
SUBJECT VEHICLE HAD BUNDLED WIRES SIZE APPROX. #2 DOWN TO #10, WITH A MINIMUM OF 6 WIRES IN THE BUNDLE. WIRES MOSTLY ORIGINATED FROM BATTERY COMPARTMENT WHICH CONTAINS HOUSE BATTERIES AND WIRES FROM ENGINE BATTERY. WIRE BUNDLE WAS IN NO WAY BRACKETED OR HUNG FROM CLAMPS BUT WAS DRAPED OVER/ON THE DRIVE SHAFT NEAR A U JOINT. CONSTANT RUBBING EVENTUALLY WORE THROUGH THE WIRE INSULATION OF THE HEAVIEST WIRES (DC DIRECT FROM BATTERIES) AND SHORTED OUT AND CAUSED THE REMAINING WIRES TO SHORT AND BARE THEMSELVES POSSIBLY THROUGH FIRE. AT THE TIME THIS OCCURRED THE VEHICLE WAS BELIEVED TO BE IN MOTION AND THE WIND MOST LIKELY PREVENTED A CONTINUAL FIRE AS THE VEHICLE WAS TRAVELING ON THE INTERSTATE. CURRENT FROM THE HOUSE BATTERIES WOULD HAVE BEEN SUPPLEMENTED BY CURRENT FROM THE ENGINE ALTERNATOR AND BATTERY WHICH ARE ALL CONNECTED TOGETHER THOROUGH AN ISOLATION RELAY WHEN THE ENGINE IS RUNNING. NO MAJOR FIRE OCCURRED BUT SEVERAL COMPONENTS NEEDED TO BE REPLACED ALONG WITH ALL BATTERIES. DURING REPAIR A HYDRAULIC LINE WAS FOUND DRAPED ON THE CATALYTIC CONVERTER AND WAS ALMOST BURNED THROUGH. ATTACHED PHOTOS SHOW THE RESULT.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
TWO OF THE FOUR WELDS ON THE MOUNTING BRACKETS HAVE BROKEN AND ARE COMPLETELY SEPARATED .THE TANK CAN ACTUALLY SWAY A FEW DEGREES. VEHICLE IS UNSAFE TO MOVE AS TANK IS COMPLETELY FULL. WIRES HAVE BEEN ROUTED BETWEEN AND THROUGH THE BRACKETS MULTIPLYING THE DANGER AND PROBLEM. THIS SITUATION OF ROUTING AND SUSPENDING WIRES IS COVERED IN ANOTHER ISSUE NHTSA #11289727. THIS TYPE OF SAFETY PROBLEM SEEMS ENDEMIC OF THIS MOTORHOME AND IT'S CONSTRUCTION. THIS STRETCHES CREDIBILITY TO THINK THIS IS A SINGLE UNIT ISSUE. IT IS IMPOSSIBLE TO KNOW WHEN THIS OCCURRED. THE TANK IS MANUFACTURED BY MANCHESTER TANKS AND CARRIES SERIAL #1898870 *DT*JB *DT *TP *DT MANUFACTURE HAS BEEN CONTACTED AND TANK HAS BEEN REPLACED.*JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
SUBJECT VEHICLE HAD BUNDLED WIRES SIZE APPROX. #2 DOWN TO #10, WITH A MINIMUM OF 6 WIRES IN THE BUNDLE. WIRES MOSTLY ORIGINATED FROM BATTERY COMPARTMENT WHICH CONTAINS HOUSE BATTERIES AND WIRES FROM ENGINE BATTERY. WIRE BUNDLE WAS IN NO WAY BRACKETED OR HUNG FROM CLAMPS BUT WAS DRAPED OVER/ON THE DRIVE SHAFT NEAR A U JOINT. CONSTANT RUBBING EVENTUALLY WORE THROUGH THE WIRE INSULATION OF THE HEAVIEST WIRES (DC DIRECT FROM BATTERIES) AND SHORTED OUT AND CAUSED THE REMAINING WIRES TO SHORT AND BARE THEMSELVES POSSIBLY THROUGH FIRE. AT THE TIME THIS OCCURRED THE VEHICLE WAS BELIEVED TO BE IN MOTION AND THE WIND MOST LIKELY PREVENTED A CONTINUAL FIRE AS THE VEHICLE WAS TRAVELING ON THE INTERSTATE. CURRENT FROM THE HOUSE BATTERIES WOULD HAVE BEEN SUPPLEMENTED BY CURRENT FROM THE ENGINE ALTERNATOR AND BATTERY WHICH ARE ALL CONNECTED TOGETHER THOROUGH AN ISOLATION RELAY WHEN THE ENGINE IS RUNNING. NO MAJOR FIRE OCCURRED BUT SEVERAL COMPONENTS NEEDED TO BE REPLACED ALONG WITH ALL BATTERIES. DURING REPAIR A HYDRAULIC LINE WAS FOUND DRAPED ON THE CATALYTIC CONVERTER AND WAS ALMOST BURNED THROUGH. ATTACHED PHOTOS SHOW THE RESULT.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .