2001 Toyota 4Runner Body & structure Problems

Frame has rotted out along with a lot more rust problems

NHTSA ID

11443914

Incident

Nov 30, 2015

The contact owns a 2001 Toyota 4Runner. The contact stated that he noticed a swaying while driving the vehicle. The vehicle was taken to a certified mechanic who stated that the sub frame was severely rusted between the sway bar and the differential. The certified mechanic referred the contact to the dealer. The contact took the vehicle to the dealer and was informed that the sub frame needed to be replaced. The dealer was concerned that the job was too extensive. The vehicle was not repaired. The manufacturer was made aware of the issue and referred the contact to the NHTSA for assistance. The approximate failure mileage was 119,000.

NHTSA ID

11429329

Incident

Aug 2, 2021

Mileage

119,000 mi

FIRST THERE WERE 3 RECALLS 1. 135468 2. 135469 AND 3. 135469 DATING BACK TO 2005 THAT I WAS NEVER NOTIFIED OF AND I HAVE A VERY BAD CORRUGATED METAL BUMPERS AND WHEN I DRIVE MY VEHICLE AND I HIT A BUMP OR SOMETHING IN THE ROAD IT FEELS LIKE MY CAR IS GOING TO TURN OVER. I HAD THE SHOCKS REPLACED AND IT HASN'T HELPED

NHTSA ID

11405640

Incident

Sep 1, 2019

Mileage

200,000 mi

THE VEHICLE FRAME HAS RUSTED THROUGH. MY MECHANIC SAYS THIS IS UNABLE TO BE INSPECTED AND SHOULD NOT BE DRIVEN.

NHTSA ID

11383249

Incident

Dec 8, 2020

Mileage

280,001 mi

THE FRAME OF MY 2001 TOYOTA 4RUNNER IS RUSTED TO THE POINT THAT YOU CAN BREAK SOME OF IT OFF IN OUR HAND. RECENTLY TOOK MY VEHICLE IN FOR AN OIL CHANGE AND WAS TOLD THAT IT WOULD NOT PASS INSPECTION IN ITS CURRENT CONDITION. THIS REQUIRED WELDING TO SOME SECTIONS IN ORDER TO KEEP DRIVING. THE WELDING WILL ONLY KEEP ME ON THE ROAD FOR NOW BUT THE OVERALL CONDITION OF THE FRAME IS VERY DETERIORATED. THE VEHICLE HAS OVER 205,000 MILES ON IT BUT HAS BEEN GARAGE KEPT AND MAINTAINED TO ALL OTHER STANDARDS. THE AUTO SHOP SAID THAT THE VEHICLE SHOULD NOT RUST THIS MUCH. I CALLED TOYOTA NATIONAL HEADQUARTERS AND THEY SAID THAT THE YEAR AND MODEL WAS NOT INCLUDED IN ANY RECALLS. I NEED THIS CAR SO I HAD THE GARAGE REPAIR THE IMMEDIATE SAFETY CONCERN. THIS WAS DISCOVERED BY THE TECHNICIAN CONDUCTING THE OIL CHANGE. THE IMAGES ATTACHED WERE AFTER THE WORK AS THEY HAD TO GRIND OUT THE RUSTED SECTIONS AND REPLACE WITH WELDED STEEL. *TR

NHTSA ID

11323539

Incident

May 6, 2020

Mileage

205,000 mi

PURCHASED VEHICLE TOOK FOR MASS INSPECTION AND FAILED DUE TO ROTTED FRAME WAS TOLD NOT ROAD WORTHY AND UNSAFE TO DRIVE CALLED TOYOTA THEY WOULD NOT ASSIST ON REPAIR VEHICLE HAS 145K MILES ON NOW VEHICLE DOTS ON MY DRIVEWAY OLDER GENTLEMAN I PURCHASED FROM WILL NOT ASSIST EITHER SPENT $4K NEED ASSISTANCE IF POSSIBLE PLEASE AND THANKS

NHTSA ID

11316298

Incident

Jan 13, 2020

Mileage

145,000 mi

I JUST PURCHASED A 2001 TOYOTA 4RUNNER. ALL SEEMED FINE .BUT WHEN I WENT TO GET IT INSPECTED THEY WOULD NOT PASS STARTING IT HAD FRAME RUST THROUGH. I CALLED TOYOTA CUSTOMER SERVICE WHO SAID AND I ALSO READ ONLINE THAT THOUSANDS OF TOYOTA TRUCKS HAVE A FRAME RECALL BUT MINE DOES NOT. AND THEY ARE NOT WILLING TO DO ANYTHING. OTHERS HAD THE FRAME REPLACED, REPAIRED OR BOUGHT BACK. HOPEFULLY YOU CAN HELP ME.

NHTSA ID

11292332

Incident

Dec 31, 2019

Mileage

103,321 mi

DEALER DECLINE TO DO A TRANSFER CASE REPAIR BECAUSE THE VEHICLE FRAME IS SEVERELY RUSTED TO THE POINT THAT THE TRAILING ARM MOUNT IS ALMOST GONE. DEALER ADVISED ME THAT THE VEHICLE IS UNSAFE AND THE FRAME WILL BREAK THROUGH. I WILL NEED TO BUY A NEW VEHICLE

NHTSA ID

11253813

Incident

Jul 29, 2019

Mileage

156,535 mi

VEHICLE FRAME CORROSION/ROT.. BAD FRAME (JUST LIKE THE TACOMA I HAD RECALLED DUE TO BAD FRAME)

NHTSA ID

11217256

Incident

Jan 1, 2016

Mileage

169,000 mi

I NOTICED A PRETTY DISTINCT WOBBLE WHEN DRIVING MY 2001 $RUNNER ON THE HIGHWAY RECENTLY. I TOOK IT TO A MECHANIC WHO INFORMAED MY THE FRAME HAS A 1 INCH WIDE 18 INCH LONG HOLE FROM RUST. THE MECHANIC SAYS THEY CAN WELD IT TO POSSIBLY GIVE IT SOME MORE TIME TO LIVE BUT THAT IT IS A TICKING TIME BOMB. THERE VERY WELL COULD BE RUST ON THE FRAME HIDDEN BEHIND THE GAS TANK, BUT I AM UNABLE TO LOOK BEHIND IT. TOYOTA NEEDS TO TAKE RESPONSIBILITY FOR THEIR MISTAKE WHEN NOT PROPERLY COATING THESE FRAMES. THEY RECALLED OTHER MODELS FOR THIS SAME ISSUE BUT FAILED TO ADDRESS THE ISSUE WITH THE 4RUNNER.

NHTSA ID

11217061

Incident

May 23, 2019

Mileage

190,000 mi

FRAME RUST ON MULTIPLE LOCATIONS. SUSPENSION SHOT RIGHT THROUGH ROTTED FRAME. FRAME HAS STRUCTURAL DAMAGE AS A RESULT OF RUST. CAR IS NOT SAFE TO DRIVE! I ALMOST KILLED MYSELF DRIVING THE CAR WHEN THE SUSPENSION PENETRATED RIGHT THROUGH THE ROTTED RUSTED FRAME.

NHTSA ID

11181293

Incident

Feb 20, 2019

Mileage

248,500 mi

TOOK MY VEHICLE FOR OIL CHANGE AND WAS ADVISED THAT THE FRAME WAS BADLY RUSTED AND SHOULD TAKE VEHICLE TO TOYOTA IMMEDIATELY. TOYOTA INDICATED THAT NO RECALL WAS ISSUED FOR THIS YEAR MODEL VEHICLE AND NOTHING COULD BE DONE. SO I HAVE A MECHANICALLY GOOD VEHICLE THAT I CAN NOT USE DUE TO RUSTED FRAME.

NHTSA ID

11170591

Incident

Dec 21, 2018

Mileage

194,500 mi

EXTREME FRAME RUST. HUSBAND SAYS VEHICLE IS UNSAFE TO DRIVE. EVEN THOUGH THE BODY LOOKS GREAT, THE FRAME, WHERE WE CAN SEE IT, IS IN TERRIBLE CONDITION, WITH HOLES RUSTED THROUGH THE METAL. NO ACCIDENTS YET, BUT IT'S OMINOUS TO KNOW IN A COLLISION THIS VEHICLE WOULD CRUMPLE LIKE PAPER. THERE ARE MANY OTHER COMPLAINTS OF SERIOUS FRAME RUST FOR OTHER YEARS OF TOYOTA 4RUNNERS. PLEASE ADD MY VEHICLE AND SAFETY CONCERN TO THE GROWING LIST OF OTHER TOYOTA OWNERS FACING THE SAME FRAME DISINTEGRATION.

NHTSA ID

11166521

Incident

Jan 10, 2019

FRAME RUST ISSUES. MY FRAME HAS BEEN RUSTING AWAY FOR THE ENTIRE TIME I'VE OWNED IT, AND IT ISN'T GETTING ANY BETTER. THE PASSENGER INSIDE FRAME RAIL IS RUSTED FROM THE REAR LOWER CONTROL ARM MOUNT TO THE CROSS MEMBER MOUNT MIDWAY DOWN THE FRAME. THE DRIVER INSIDE FRAME RAIL IS RUSTED AT THE LOWER CONTROL ARM MOUNT AS WELL, AND SLIGHTLY IN FRONT OF IT. WHEN I PURCHASED THE VEHICLE I NOTICED A SLIGHT PIT, AND DIDN'T THINK ANYTHING OF IT. OVER THE NEXT YEAR THAT PIT GOT BIGGER UNTIL THERE WAS A LARGE OPENING THAT YOU COULD FIT TWO HANDS INSIDE OF.

NHTSA ID

11163727

Incident

Sep 26, 2014

Mileage

117,000 mi

"TAKATA RECALL" MY 2001 TOYOTA 4RUNNER FRAME IS RUSTED OUT AND WON'T PASS STATE INSPECTION.

NHTSA ID

11141704

Incident

Mar 13, 2018

Mileage

147,000 mi

TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE ENTIRE FRAME OF THE VEHICLE WAS RUSTED. THE VEHICLE WAS TAKEN TO NORTHWAY TOYOTA (727 NEW LOUDON RD, LATHAM, NY 12110, (888) 885-1583) AND THE CONTACT WAS INFORMED THAT THERE WAS NO RECALL TO COVER THE REPAIR. THE MANUFACTURER ECHOED THE DEALER'S STATEMENT AND ISSUED CASE NUMBER: 1809211044. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 150,000.

NHTSA ID

11130606

Incident

Sep 21, 2018

Mileage

150,000 mi

THE FRAME ON MY 2001 ROTTED VERY QUICKLY FROM THE INSIDE OUT. IT IS THE SAME EXACT FRAME USED ON THE TACOMA (WHICH WAS RECALLED) AND ON THE 2002 4RUNNER, WHICH IS CURRENTLY UNDER INVESTIGATION. IF I DIDN'T GET THE NECESSARY FRAME REPAIRS IT EASILY COULD HAVE CRACKED IN HALF WHEN ON THE ROAD. THE MAIN AREAS OF ROT ARE LOCATED AT THE REAR CONTROL ARM (WHICH I HAD PROFESSIONALLY REPAIRED), AND UP FRONT NEAR THE SUSPENSION AND AXLE. MY BROTHERS 1997 4RUNNER AXLE AND SUSPENSION COMPLETELY FELL APART WHEN HE WAS DRIVING ON THE ROAD. HE WAS LUCKY TO NOT BE ON THE HIGHWAY. SOMEONE DEFINITELY NEEDS TO LOOK INTO THIS ISSUE. I PURCHASED THE VEHICLE FROM THE SOUTH FOUR YEARS AGO (2014) WITH A SPOTLESS ROCK HARD FRAME. FOUR YEARS LATER THE REAR CONTROL ARM AREAS MENTIONED ABOVE COMPLETELY ROTTED THROUGH. THIS SHOULD NOT HAPPEN! I LOVE MY 4RUNNER, BUT I CAN'T BELIEVE HOW THESE TRUCK FRAMES WEREN'T RECALLED ALONG WITH THE TACOMA FRAMES. IT IS THE SAME EXACT FRAME...

NHTSA ID

11121576

Incident

Jul 15, 2018

Mileage

192,000 mi

WENT FOR INSPECTION FOR 2001 TOYOTA 4 RUNNER. FRAME IS RUSTED AND TOO BAD. MECHANIC SAID UNSAFE TO BE ON THE ROAD. WHAT A SHAME EVERYTHING RUNS GOOD. NOW I AM WITHOUT A VEHICLE. THE TOYOTA 4 RUNNERS SHOULD HAVE BEEN RECALLED JUST LIKE THE TACOMA'S AND SEQUOIAS.

NHTSA ID

11115647

Incident

Aug 1, 2018

TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. WHILE THE CONTACT WAS AT AN INDEPENDENT MECHANIC FOR A MUFFLER REPLACEMENT, HE WAS INFORMED THAT THE VEHICLE FRAME WAS SEVERELY RUSTED. THE MECHANIC STATED THAT THE MUFFLER COULD NOT BE REPLACED AND A LEAK WAS PRESENT. THE DEALER (MCGEE TOYOTA OF HANOVER, 860 WASHINGTON ST, HANOVER, MA 02339, (866) 942-1756) INFORMED THE CONTACT THAT THE FRAME AND DIFFERENTIAL HOUSING NEEDED TO BE REPLACED. THE DIFFERENTIAL HOUSING WAS REPAIRED, BUT THE FRAME WAS NOT. THE MANUFACTURER WAS MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 170,000.

NHTSA ID

11112217

Incident

Jul 18, 2012

Mileage

170,000 mi

TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN INFORMED THE CONTACT THAT THE KNOCK SENSORS NEEDED TO BE REPLACED. THE TECHNICIAN ADVISED THE CONTACT NOT TO DRIVE THE VEHICLE BECAUSE THE FRAME WAS SEVERELY RUSTED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER AND DEALER WERE NOT MADE AWARE OF THE FAILURES. THE FAILURE MILEAGE WAS 256,518.

NHTSA ID

11098010

Incident

May 18, 2018

Mileage

256,518 mi

FRAME OF VEHICLE HAS SEVERE RUST DAMAGE THROUGHOUT, TOLD BY STATE SAFETY INSPECTOR THAT IT IS BEYOND REPAIR. APPEARS TO HAVE OCCURRED SLOWLY OVER THE COURSE OF MANY YEARS.

NHTSA ID

11097628

Incident

May 21, 2018

Mileage

300,000 mi

I WAS DRIVING MY TRUCK ON A CITY STREET IN BROOKLYN, NEW YORK ( FLATBUSH AVE) WHEN I SUDDENLY SMELLED SMOKE FOLLOWED BY FIRE COMING FROM THE HOOD. I DID NOT HIT ANY BUMP AND WAS NOT INVOLVED IN ANY ACCIDENT. BY THE TIME THE FIRE DEPARTMENT CAME, THE ENTIRE FRONT COMPARTMENT OF THE TRUCK WAS ON FIRE.

NHTSA ID

11066126

Incident

Jan 7, 2018

Mileage

112,000 mi

I WAS AT THE TOYOTA DEALERSHIP HAVING MY BRAKELINE ON THE FRONT LEFTSIDE REPAIRED, AFTER HITTING A POTHOLE; AND I WAS TOLD BY PHONE, MY FRAME IS BADLY RUSTED THROUGH IN MULTIPLE SPOTS.

NHTSA ID

11020669

Incident

Aug 8, 2017

Mileage

231,220 mi

TL* THE CONTACT OWNS A 2001 TOYOTA 4RUNNER. WHILE DRIVING 40 MPH, THE FRAME FAILED WITHOUT WARNING AND CAUSED THE VEHICLE TO WOBBLE. THE VEHICLE WAS DRIVEN HOME WHERE IT WAS PIECED BACK TOGETHER. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 180,000. UPDATED 11/13/17 *BF THE CONSUMER STATED THE FRAME RUSTED. UPDATED 11/16/2017*JS

NHTSA ID

11011779

Incident

Jul 3, 2017

Mileage

180,000 mi

FRAME RUSTED THROUGH IN SEVERAL PLACES. UNSAFE TO DRIVE.

NHTSA ID

11000295

Incident

Jun 20, 2017

Mileage

144,522 mi