2015 Toyota Highlander Body & structure Problems

The factory paint on my 2015 Toyota Highlander, Blizzard Pearl (Toyota code 070), is delaminating from the primer. The base coat lifts and peels in sheets, starting on the roof, fender, and pillars — the panels with the greatest UV exposure. There has been no collision, repaint, or chemical damage; this is spontaneous adhesion loss between the factory base coat and primer. First noticed 5/5/2026 at ~137,193 miles, it has spread across the roof and pillars, with the largest piece so far (~4"x2") flying off the vehicle. Delamination lines radiating under the paint indicate more will detach, and the defect affects all painted surfaces. On 7/20/2026, while driving at highway speed, a large paint chip detached from the passenger-side A-pillar and flew off, directly witnessed by my passenger. Paint released from a moving vehicle poses a road hazard to trailing vehicles, and further detachment events are likely. This is a known manufacturing defect in Toyota's 070 Blizzard Pearl paint. Toyota acknowledged the identical defect — UV-related adhesion failure between primer and base coat — in Customer Support Program ZKG, covering the Camry, Corolla, Avalon, 4Runner, Scion, and Lexus GX of the same era. The Highlander was painted with the same 070 formulation in the same period but was excluded, and that program has expired. CSP 23TE08 (Sept 2024), covering paint adhesion failure on 2016–2022 Tacomas in 040 Super White, shows Toyota continues to acknowledge this defect category on other models while Highlander owners remain excluded. The delamination exposes primer and bare metal, leading to panel corrosion. I contacted Toyota's Brand Engagement Center on 8/4/2026, case #260804002309, requesting goodwill assistance and was denied the same day; a case manager review is pending. I file this complaint to document the defect on a Highlander so NHTSA has an accurate record of affected models beyond those Toyota has chosen to cover.

NHTSA ID

11754797

Incident

Jul 20, 2026

The paint is severely peeling on the outside. This can likely flake off and damages other vehicles, property, and roadway infrastructure. This is the factory coat of paint. Color is Toyota Blizzard Pearl (070)

NHTSA ID

11751753

Incident

Jul 21, 2026

The contact owns a 2015 Toyota Highlander. The contact stated that the power liftgate consistently failed halfway through while opening and closing the liftgate. The vehicle was not taken to the dealer. The vehicle was not diagnosed or repaired. The contact became aware of information online about Technical Service Bulletin: SB0023/16, NHTSA ID Number: 10134306 (Structure, Electrical System); and associated the failure with the TSB. The manufacturer was made aware of the issue and confirmed that the vehicle was not covered under warranty, TSB, or a recall. The failure mileage was approximately 133,000.

NHTSA ID

11750990

Incident

Mar 17, 2026

Mileage

133,000 mi

Paint is peeling off my car, This is confirmed by Toyota it was covered by the Consumer Support program which expired in July however the paint did not start peeling off until last week.Toyota said that there wasn't anything they could do. this is clearly a manufacture defect and should be repair by Toyota at no charge to me.

NHTSA ID

11705806

Incident

Dec 4, 2025

The blizzard pearl paint on my vehicle is peeling off of the roof and possibly the side of the vehicle.

NHTSA ID

11677469

Incident

Jul 30, 2025

Unknown-tailgate failure keeps beeping will not automatically go up or down not sure why?

NHTSA ID

11627059

Incident

Nov 23, 2024

We have a 2019 Toyota Highlander. VIN: [XXX] . There are two issues with this vehicle... 1) Our bumper fell down after an uneventful car wash. We didn't hit anything. Reported it to the car wash place (Ollie's Car Wash in Walker, LA) after we noticed it fell. We had to tie-strap it back up because the clips no longer worked right. This happened August 12, 2023. We have pictures of the damage. 2) A second issue is totally separate from the first. This one has to do with the back lifting door. It often gets stuck to where we have to manually force it closed. We have to reset the button often. Sometimes it gets stuck open and sometimes it won't open at all. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11552188

Incident

Aug 12, 2023

Water leak at sun roof caused by rubber seal failure in sun roof frame due to faulty material and or installation. Water damage to side air bag so tat it does not deploy properly & is a safety hazard. Mold carpet which is a health hazard & impedes drivers ability to drive.

NHTSA ID

11527077

Incident

May 15, 2023

The rear tail gate seal for lamps on both the left and right side have failed and the lamp assemblies condense and fill with water. I have read other reports on your website of the same problem with the highlander. In your other reports the a person was told Toyota will not warranty the lamps because of moisture in them because it is not a safety issue. While it is because the moisture blocks the light for the vehicle behind to see and thus rear end. I live in Massachusetts and there is a yearly vehicle inspection and when I went to get it done I was told it would not pass safety inspection with moisture in the lamp so I had to get the left hand one replaced to pass. Now 6 months later my righthand tailgate lamp is full of moisture and will not pass my upcoming Massachusetts safety inspection. The cost was $205.44 now another of the same. It is definitely a safety issue in Massachusetts and in my opinin should also be treated as such by the NHTSA for Toyota recall and reimbursement.

NHTSA ID

11521847

Incident

Nov 15, 2022

Blizzard pearl paint is peeling off the roof leading to rust and damaged structural integrity. Toyota has a recall for all blizzard pearl paint vehicles EXCEPT the highlander. They inspected it and said its wasn't in the recall even though the paint has a known problem and they would not fix the problem as it would be a legal admission of guilt that the recall is incomplete.

NHTSA ID

11435547

Incident

Jul 8, 2020

The door locks have stopped working one by one. First I noticed the driver door not unlocking or locking with the key fob, with the touch system on the door handle, or with the button on the inside panel. Then I noticed my back door on the driver side not locking or unlocking with the key fob OR with the button on the inside panel. Both of these locks are now manual only. And the front passenger door lock only works sometimes, so I imagine it will stop working altogether soon as well. This puts the safety of my belongings, myself, and my children at risk. I don't know how long this had been happening before I noticed it, so I very easily could have been unknowingly leaving my car unlocked all over town. I am unable to enter my car quickly because I have to take the key fob apart and use the manual key to enter the driver door, and then my son has to wait for me to manually unlock his door before he can get in. My daughter sits on the other side so he can't just switch to the side that works. Well he could but then my daughter would have the same issue. If it was an emergency situation and we had to get into the car quickly it's just not possible. Also in traffic or in parking lots when we are inside the car I feel like we are left vulnerable with the doors unlocked and I can't lock them without reaching and manually doing this for each door. Which I do, but shouldn't have to. A quick internet search has made it clear that I am FAR from the first person this has happened to with these vehicles. It is clearly an extremely common issue with Highlanders and other Toyota vehicles and it 100% should be a recall.

NHTSA ID

11429572

Incident

Mar 1, 2021

BACK STOP LIGHT GET RAIN WATER! PASSENGER SIDE FRONT BREAK ALWAYS WEARING OUT BEFORE OTHERS BREAKS ! TRUNK DOOR AUTOMATIC BROKEN! 3 ROW SIT UNDER NEED GET RUSHED! SEAT BELT MOUNTED ON THE FLOOR IF YOU PUT MATS PULL YOU BACK ALL TIME ! AC WENT U TURN ON NOT WORKING RIGHT AWAY TAKE 5-10 MIN TO COOL DOWN !

NHTSA ID

11407432

Incident

Jan 20, 2018

[XXX]. 2015 TOYOTA HIGHLANDER, 70,000 MILES. WHILE PARKED, VEHICLE WAS STATIONARY. DRIVER SIDE DOOR WILL NOT OPEN FROM OUTSIDE WHEN UNLOCKED VIA KEYFOB OR THE MANUAL KEY. OCCURRED SEVERAL TIMES WITH 2 DIFFERENT KEY FOBS ON SEVERAL OCCASIONS THIS MONTH. OPENS FINE FROM THE INSIDE AFTER CRAWLING ACROSS THE SEATS TO ACTIVATE DOOR LATCH FROM INSIDE HANDLE. PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ID

11403927

Incident

Mar 19, 2021

Mileage

70,000 mi

REAR BOOT LID NOT OPERATIONAL. TRIED USING.MY KEYS AND ALSO THE DASH BUTTON BUT THE GATE WONT OPEN OR CLOSE. HAD TO OPEN FRON THE WINDOW TO LOAD MY SHOPPING. ON MY WAY ON FREE WAY, THE DOOR OPENED AND LOST A BIT OF MY BOTTLED STUFF AND SHOPPING AS IT TOSSED AWAY. SO LUCKY TO BE ON A LINE WITH LIMITED TRAFFIC . HAD NO ACCIDENT

NHTSA ID

11338960

Incident

Jul 12, 2020

Mileage

37,260 mi

THE DRIVER'S SIDE DOOR CHECK STOP HAS FAILED TWICE THROUGH NORMAL USE (OF OPENING AND CLOSING THE DOOR). I HAVE NEVER HAD A CAR WHERE THIS PART HAS FAILED EVEN ONCE. FIRST TIME WAS IN FEB OF 2017.

NHTSA ID

11234791

Incident

Jul 1, 2019

Mileage

70,000 mi

TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE REAR POWER HATCHBACK DOOR MADE AN ABNORMAL NOISE WHEN BEING OPENED. IN ADDITION, THE DOOR ONLY OPENED HALFWAY. THE VEHICLE WAS TAKEN TO NALLEY TOYOTA OF ROSWELL (11130 ALPHARETTA HWY, ROSWELL, GA 30076, (404) 994-5422) WHERE THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT COVERED UNDER WARRANTY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 30,800.

NHTSA ID

11203072

Incident

Apr 1, 2019

Mileage

30,800 mi

2015 TOYOTA HIGHLANDER. CONSUMER WRITES WITH CONCERNS TO SAFETY ISSUE WITH VEHICLE; INTERIOR HEADLINER BURNS AND MELTS WITHOUT WARNING. *AS *JS

NHTSA ID

11143111

Incident

Oct 29, 2018

TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE TAILGATE FAILED TO OPEN WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE TRUCK FARM OF EASLEY (4296 CALHOUN MEMORIAL HWY, EASLEY, SC 29640, (864) 220-1811), BUT THE CAUSE OF THE FAILURE WAS UNDETERMINED. THE VEHICLE WAS NOT REPAIRED. THE DEALER REFERRED THE CONTACT TO A TOYOTA DEALER. THE LOCAL DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS CONTACTED AND PROVIDED CASE NUMBER: 1810172395. THE CONTACT WAS REFERRED TO NHTSA. THE FAILURE MILEAGE WAS 71,933.

NHTSA ID

11141094

Incident

Oct 12, 2018

Mileage

71,933 mi

BOTH FRONT DOOR ACTUATORS FAILED AT THE SAME TIME WITH 34K MILES ON THE VEHICLE. ELECTRIC LOCKS WILL NOT OPERATE ON EITHER DOOR. VEHICLE WAS PARKED AND HAD TO ENTERED THROUGH THE REAR DOORS OR BY USING THE HIDDEN KEY.

NHTSA ID

11120239

Incident

Jul 25, 2018

TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE TRUNK RELEASE BUTTON AND/OR KEY FAILED TO OPEN THE TRUNK. THE VEHICLE WAS TAKEN TO NORTHRIDGE TOYOTA (9550 NORDHOFF ST, NORTHRIDGE, CA 91324, (818) 734-5600). THE DEALER STATED THAT THE VEHICLE WAS NOT COVERED UNDER WARRANTY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 30,000. THE VIN WAS NOT AVAILABLE. *TT *TR

NHTSA ID

11101176

Incident

Jan 1, 2018

Mileage

30,000 mi

TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. WHILE ATTEMPTING TO OPEN THE REAR DRIVER'S DOOR TO REMOVE HIS DAUGHTER FROM THE CAR SEAT, THE CONTACT STATED THAT THE DOOR WOULD NOT OPEN. THE CONTACT HAD TO GO AROUND AND OPEN THE REAR PASSENGER DOOR IN ORDER TO GET THE INFANT OUT OF THE SEAT. ADDITIONALLY, DURING THE SECOND WEEK OF FEBRUARY OF 2018, THE FRONT DRIVER'S SIDE DOOR ACTUATOR HAD TO BE REPLACED BECAUSE IT DID NOT OPEN. AT THE END OF FEBRUARY, THE FRONT PASSENGER DOOR ACTUATOR HAD TO BE REPLACED. THE CONTACT STATED THAT THIS WOULD BE THE THIRD DOOR THAT EXPERIENCED ACTUATOR FAILURE. THE DEALER (LUGOFF TOYOTA IN LUGOFF, NORTH CAROLINA) DIAGNOSED THE VEHICLE WITH DOOR LOCK ACTUATOR FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE VEHICLE WAS REPAIRED BY THE OWNER THE FIRST TWO TIMES. THE VEHICLE HAD NOT BEEN REPAIRED A THIRD TIME. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

NHTSA ID

11082442

Incident

Apr 1, 2018

Mileage

65,000 mi

TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE REAR DOOR FAILED TO PROPERLY OPEN AND CLOSE. THE CONTACT HAD TO APPLY FORCE OR THE DOOR WOULD REMAIN OPEN. THE VEHILCE WAS TAKEN TO THE DEALER (FURIEL TOYOTA PONCE, INDUSTRIAL SAN RAFAEL, 00731, CALLE NAVARRA, PONCE, PUERTO RICO, 1-787-284-2020) FOR DIAGNOSTIC TESTING. THE DEALER INDICATED THAT THE WARRANTY EXPIRED ON NOVEMBER 1, 2017. IN ADDITION, THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 15V144000 (ELECTRICAL SYSTEM). THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE APPROXIMATE FAILURE MILEAGE WAS 17,400. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

11057071

Incident

Sep 1, 2016

Mileage

17,400 mi

TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. THE CONTACT STATED THAT THE DRIVER AND PASSENGER DOORS FAILED TO UNLOCK. THE FAILURE RECURRED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER (ATLANTA TOYOTA LOCATED AT 2345 PLEASANT HILL RD, DULUTH, GA 30096; (770) 872-0087) WHERE IT WAS DIAGNOSED THAT THE ACTUATOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 9,000.

NHTSA ID

11010520

Incident

Sep 10, 2016

Mileage

9,000 mi

TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. WHILE THE VEHICLE WAS STATIONARY, THE REAR HATCH MALFUNCTIONED AND WOULD NOT LIFT UP WHEN PROMPTED. IN ADDITION, THE CONTACT HEARD A CONSTANT BEEPING NOISE COMING FROM THE DRIVER'S SIDE PANEL. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 17,000.

NHTSA ID

11006118

Incident

Jul 16, 2017

Mileage

17,000 mi

SUN ROOF GLASS SHATTERED WHILE DRIVING ON THE FREEWAY AT 70 MPH. VEHICLE WAS NOT STRUCK BY ANY OBJECTS. THE GLASS FAILED AND SHATTERED WHILE DRIVING AT THE INTERSTATE SPEED LIMIT.

NHTSA ID

10971934

Incident

Apr 9, 2017

Mileage

11,000 mi