RoadVitals

2004 Toyota Tundra Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
8
Latest Jul 29, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
2%
of 465 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
2
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2004 Toyota Tundra submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 8 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Body & structureFuel system
Filed Jul 29, 2017

REAR STRAP SUPPORTING THE GAS TANK CORRODED ON ONE SIDE AND BENT DUE TO THE WEIGHT OF THE TANK. THIS RESULTED IN THE STRAP RUBBING AGAINST THE UNIVERSAL JOINT OF THE DRIVE TRAIN AND MAKING A CLICKING SOUND WHILE IN MOTION.

NHTSA ID
11011480
Incident
Jul 26, 2017
Mileage
140,000 mi
Fuel systemPowertrain (other)
Filed Aug 4, 2015
Crash reported

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT FUEL EMITTED OUTSIDE OF THE VEHICLE; HOWEVER, THERE WAS NO FUEL VISIBLE ON THE GROUND. IN ADDITION, THE FRONT FUEL TANK STRAP COMPLETELY RUSTED AND THE FUEL TANK EXHIBITED A HOLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS REPAIRED, BUT THE REPAIRS WERE UNKNOWN. THE CONTACT ALSO MENTIONED THAT THE GEAR SHIFTER CABLE FRACTURED DUE TO RUST AND CORROSION. THE FAILURE CAUSED THE UNOCCUPIED VEHICLE TO ROLL AND CRASH INTO AN EMBANKMENT. IT WAS UNKNOWN IF A POLICE REPORT WAS FILED OR NOT AND THERE WERE NO INJURIES SUSTAINED. THE VEHICLE WAS TOWED TO THE DEALER, BUT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 114,000.

NHTSA ID
10746020
Incident
May 14, 2015
Mileage
114,000 mi
Fuel system
Filed Dec 26, 2014

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THERE WAS A STRONG FUEL ODOR COMING FROM INSIDE THE CABIN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 117,000. MAILED OUT 01/13/15*LJ ## VIN PASSED ## TOYOTA TUNDRA 2004 ##

NHTSA ID
10668377
Incident
Nov 10, 2014
Mileage
117,000 mi
Body & structureFuel systemPowertrain (other)+1 more
Filed Sep 30, 2013

THERE IS EXTENSIVE CORROSION DAMAGE TO ALL METAL FITTINGS AND METAL FUEL AND HYDRAULIC LINES. THE REAR AXLE IS SEVERELY CORRODED AND LEAKING OIL THROUGH THE CASTING REQUIRING REPLACEMENT. THERE IS A FUEL LINE FAILURE NEXT TO THE EXHAUST MANIFOLD. THE CORROSION DAMAGE TO THE STEERING SYSTEM FITTINGS REQUIRES REPLACEMENT OF THE RACK ASSEMBLY ALTHOUGH THE SYSTEM OPERATES PROPERLY. THERE IS CORROSION DAMAGE TO MANY OF THE SUSPENSION CONNECTION POINTS TO THE FRAME INCLUDING REAR SPRINGS. DEALER DEEMS THE VEHICLE UNSAFE IN IT'S CURRENT CONDITION AND RECOMMENDS IT BE SOLD FOR SALVAGE. THERE IS LITTLE TO NO CORROSION DAMAGE TO THE BODY THAT CAN BE SEEN FROM A VISUAL UNDERSIDE INSPECTION AND VEHICLE LOOKS IN EXCELLENT CONDITION FROM THE OUTSIDE. VEHICLE WAS DEALER MAINTAINED PER THE MANUFACTURER'S MAINTENANCE SCHEDULE.

NHTSA ID
10547000
Incident
Sep 10, 2013
Mileage
110,280 mi
Fuel system
Filed Feb 24, 2011

MY 2004 TOYOTA TUNDRA MUST BE MANUALLY ATTENDED WHEN PUMPING FUEL. IF THE PUMP IS SET TO AUTOMATICALLY PUMP UNTIL THE TANK IS FULL, THE PUMP WILL STOP FUELING BEFORE THE TANK IS FULL AND OCCASIONALLY STOPS WITH SUCH FORCE THAT THE PUMP JUMPS OUT OF IT'S POSITION IN THE VEHICLE AND ONTO THE GROUND SPILLING GAS. *TR

NHTSA ID
10384321
Incident
Feb 23, 2011
Fuel system
Filed Jan 26, 2011
Fire reported

TL*THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE AT A TRAFFIC LIGHT THE VEHICLE SUDDENLY CAUGHT FIRE NEAR THE FUEL PUMP. THE CONTACT WAS ABLE TO SAFELY GET OUT OF THE VEHICLE IMMEDIATELY AND CALL THE FIRE DEPARTMENT WHO EXTINGUISHED THE FIRE. THERE WERE NO INJURIES. THE VEHICLE WAS DESTROYED. THE CONTACT NOTIFIED THE MANUFACTURER REGARDING THE FIRE AND FILED A CLAIM. THE MANUFACTURER ALSO HAD THE VEHICLE INSPECTED BY AN INVESTIGATOR WHICH CONFIRMED THAT THE FIRE STARTED WITHIN THE FUEL PUMP. THE CONTACT RECEIVED A LETTER AFTER THE INVESTIGATION FROM THE MANUFACTURER STATING THAT THEY WERE NOT RESPONSIBLE. THE CONTACT STATED THAT SINCE THE FAILURE WAS A SAFETY ISSUE, THE MANUFACTURER SHOULD BE RESPONSIBLE. THE FAILURE MILEAGE WAS 68,000.

NHTSA ID
10378823
Incident
Jan 3, 2011
Mileage
68,000 mi
Fuel systemSuspensionTires & wheels
Filed Aug 21, 2007

GAS TANK DEFECT, SOMETIMES IT INDICATES EMPTY TANK BUT IT IS NOT EMPTY, SOMETIMES IT INDICATE FULL TANK BUT IT IS NOT FULL. THIS TANK IS UNPREDICTABLE POSSIBLY A MANUFACTURING DEFECT. ALSO THE TIRES WEARS FASTER ON THE OUTER SURFACE UNEVEN. SOMETIMES THE VEHICLE VEERS OFF TO LEFT AND SOMETIMES TO THE RIGHT MAY BE RELATED TO BALL JOINTS DEFECT OR SLOPPY TOYOTA TECHNICIAN WORK OR BOTH. *TR UPDATED 02/01/08 *TR

NHTSA ID
10200347
Incident
Jan 10, 2005
ElectricalFuel system
Filed Aug 24, 2005

ENGINE WOULD SHUT OFF INTERMITTENTLY AT ANY SPEED, THEN FINALLY WOULD NOT START WHEN SHUT OFF, DEALER REPLACED FUEL PUMP, SAME PROBLEM HAPPENED AGAIN IN LESS THAN 1000 MILES, DIFFERENT DEALER REPLACED PUMP AGAIN, SAME THING HAPPENED AGAIN WITHIN 1000 MILES, ANOTHER DEALER REPLACED WIRING HARNESS TO PUMP, IN LESS THAN 20 MILES SAME THING AGAIN, THIS TIME THE SAME DEALER REPLACED WIRING HARNESS TO ENGINE COMPARTMENT, TRUCK MADE IT BACK TO OFFICE, UNKNOWN IF THIS FIX WILL WORK

NHTSA ID
10134129
Incident
Jul 12, 2005
Mileage
60,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .