2016 Toyota Tundra Body & structure Problems

Bed is rusting out from the bottom in a fashion that looks very similar to a previous Tundra bed rusting issue that had a TSB and remedy from Toyota. On the driver's side bed bolt closest to the cab, the sheet metal tack welded to the bed has separated and is rusting out. Approximately 7 inches to the drivers side from that bolt. The seam sealer is also cracking. Additionally, the drivers side bed bolt closes to the tailgate has rust bubbling up from underneath approximately 1 inch to the passenger side from the bolt and also along where that sheet metal is tack welded onto the bed.

NHTSA ID

11744041

Incident

Jun 5, 2026

I have had multiple incidents where the front hood bulge has blown off going down the interstate and nearly hit other cars. It’s not been worth buying a new one with the risk of them flying off. It’s definitely a saftey concern and a hazard.

NHTSA ID

11649615

Incident

Mar 18, 2025

The frame of the truck is extremely rusted. I am unsure if it can be fixed. It is available for inspection. This 2016 Tundra has 71,000 miles and is used as a third car. It has been serviced at the same dealership (Northshore Toyota, Covington, LA) and we were never informed of the damage by the dealership. My safety is at risk because the extensive rust could cause the frame to fail. Previous Tundra models have been recalled because of the same issues. No warnings were issued even after the dealership serviced the truck on a lift numerous times (approximately 9 years). The only previous warning by the dealership was on 1/29/2025 when the dealership informed us of a rusty trailer hitch. The truck was brought to 4 body shops in the local area after the owner went to work on the trailer hitch and saw the damage. All 4 shops confirmed that the rust was extensive. 3 shops would not fix the damage because it would be an expensive/extensive fix. We are waiting on what shop #4 says.

NHTSA ID

11643127

Incident

Jan 29, 2025

Peeling paint. White paint is separating from primer on hood, and adjacent to windshield on a pillars and the leading edge if the roof.

NHTSA ID

11623575

Incident

Jul 8, 2024

The contact owns a 2016 Toyota Tundra. The contact stated that while driving at an undisclosed speed, the vehicle ran off the road during a thunderstorm, causing the driver's and passenger's side curtain air bags to deploy. The vehicle was towed to the dealer, who informed the contact that the headliner needed to be replaced; however, the part to complete the repair was not available. The manufacturer was made aware of the failure and confirmed that parts were not yet available. The failure mileage was approximately 99,000.

NHTSA ID

11543094

Incident

Dec 15, 2022

Mileage

99,000 mi

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. WHILE THE CONTACT WAS SERVICING THE VEHICLE, THE BUMPER DETACHED WHEN A FRIEND STEPPED ON THE BUMPER. PRIOR TO THE FAILURE, THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN NUMBER: 17V051000 (STRUCTURE). THE CONTACT DROVE TO AUTONATION TOYOTA SOUTH AUSTIN (4800 S IH 35 FRONTAGE RD, AUSTIN, TX 78745, 512 518-6900) AND WAS INFORMED THAT SINCE THE VEHICLE WAS PREVIOUSLY INVOLVED IN A CRASH, THEY WOULD NOT REPLACE THE BUMPER. THE MANUFACTURER WAS CONTACTED AND SIDED WITH THE DEALER; HOWEVER, THEY FELT THE RECALL SHOULD STILL BE REMEDIED. THE MANUFACTURER REFERRED THE CONTACT TO SAN MARCOS TOYOTA (5101 I-35, SAN MARCOS, TX 78666, 512-392-1999) WHERE THEY POINTED OUT DAMAGE TO THE SIDE AND REAR OF THE VEHICLE AND ALSO REFUSED TO SERVICE THE RECALL. THE CONTACT CALLED THE MANUFACTURER BACK AND FILED A COMPLAINT REGARDING THE REFUSAL OF SERVICE. THE CONTACT DROVE TO UNIVERSAL TOYOTA (12102 I-35, SAN ANTONIO, TX 78233, 726-444-6959) WHERE THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 76,000. THE VIN WAS UNKNOWN.

NHTSA ID

11254522

Incident

Aug 8, 2019

Mileage

76,000 mi

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. UPON INSPECTING THE VEHICLE, THE CONTACT NOTICED RUST ON THE FRAME OF THE REAR SEAT. THE VEHICLE WAS TAKEN TO HERTRICH TOYOTA OF MILFORD (1367 BAY RD, MILFORD, DE 19963, (877) 458-0609) WHERE THE CONTACT WAS INFORMED THAT THE CAUSE OF THE FAILURE WAS DUE TO MOISTURE ENTERING THE VEHICLE. THE CONTACT CLEANED THE RUST, BUT THE FAILURE RECURRED WITH EVEN MORE RUST. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 31,000.

NHTSA ID

11203198

Incident

Sep 1, 2018

Mileage

31,000 mi

REAR BUMPER RECALL. AS OUTLINED IN TOYOTA TUNDRA REAR BUMPER RECALL. THE REINFORCEMENT CRACKED AND SOMEONE STEPPED ON THE BUMPER COVER AND NOW THE DEALER AND TOYOTA WILL NOT PREFORMED THE NEEDED REPAIRS STATING THE THE VEHICLE WAS IN A ACCIDENT AND SHOULD BE REPAIRED UNDER INSURANCE.

NHTSA ID

11104657

Incident

May 29, 2018

Mileage

36,000 mi

THERE IS A KNOWN RECALL ON THE REAR BUMPER BRACKETS. FOR NEARLY 6 MONTHS, THE DEALERS IN SOUTH FLORIDA (ESP TOYOTA OF NORTH MIAMI) HAVE BEEN UNABLE TO ASSIST IN REMEDY OF THIS ISSUE AS THEY DO NOT HAVE THE PARTS IN STOCK.

NHTSA ID

11061020

Incident

Aug 31, 2017

WHILE BACKING UP, I TAPPED A POLE STICKING OUT OF THE GROUND AND DENT MY PLASTIC BUMPER. I TOOK THE VEHICLE INTO A BODY SHOP WHERE THEY HAD TO ORDER THE BUMPER AND ASSEMBLY. SEVERAL DAYS LATER WHILE DRIVING DOWN THE STREET, THE RIGHT REAR PORTION OF THE BUMPER FELL OFF. WHAT HELD IT IN PLACE WAS THE ELECTRICAL FOR THE BACKUP SENSOR. I ENDED UP USING TAPE TO HOLD THE BUMPER TO THE PICKUP AND WENT BACK TO THE BODY SHOP THE NEXT DAY.AS THE PARTS HAD COME IN. TOYOTA SAID THAT SINCE I BACKED INTO THE POLE THERE WAS NO COVERAGE FOR THE BRACKET OR BUMPER EVEN THOUGH THERE WAS A RECALL ON THE BUMPER BRACKETS I LATTER LEARNED.. THE BUMPER BRACKETS THAT HELD THE BUMPER IN PLACE WAS PURCHASED FROM A TOYOTA DEALERSHIP. IF I WAS TAPPED IN A REAR END ACCIDENT AND THE BUMPER FELL OFF IT NOW BECOMES A SAFETY ISSUE WITH THIS VEHICLE. PHOTOS OF THE DAMAGE PRIOR AND THE BUMPER DID NOT FALL OFF. THE BUMPER FELL OFF BECAUSE OF SAFETY DEFECT OF THIS VEHICLE WHILE DRIVING DOWN THE STREET IN THE CITY.

NHTSA ID

11030013

Incident

Mar 25, 2016

Mileage

6,491 mi

I PURCHASED A BRAND NEW TOYOTA TRUCK. I STEP ON THE REAR BUMPER WHEN THE TRUCK WAS STATIONARY AND NEARLY BROKE MY LEG, I NOTICED THAT THE REAR BUMPER APPEARED TO HAVE BEEN ALREADY BROKEN. WHEN I TOOK THE NEW TOYOTA TRUCK TO THE PARKER TOYOTA COEUR D'ALENE IDAHO DEALERSHIP THEY SAID THAT THE REAR BUMPER WAS UNDER RECALL. A "...EQUIPPED WITH RESIN REAR STEP BUMPERS AND RESIN REINFORCEMENT BRACKETS AT EACH CORNER." YET THEY DID NOT HAVE THE PARTS. THIS I HAD TO DRIVE AROUND WITH THIS CRACKED BUMPER. THE BUMPER EVENTUALLY CAME OFF ON THE FREE WAY AND BROKE APART. I RETURNED AFTER PARKER TOYOTA IN COEUR D'ALENE, IDAHO HAD THE PARTS AND I HAD THE TIME. BOB TOLD ME THAT TOYOTA WOULD NOT PAY FOR THE BUMPER. THEY TOLD ME THAT IT WAS MY FAULT THAT I STEPPED ON THE PICKUP TRUCK'S BUMPER. I CALLED TOYOTA AND MY CASE NUMBER IS CASE NUMBER: 170-906-0652 JEREMY. THEY SAID PARKER TOYOTA REPORTED THAT THERE WAS SOME DAMAGE TO THE BODY OF THE TRUCK, AND ALSO SINCE I STEPPED ON THE BUMPER THEY WOULD NOT REPLACE THE BUMPER. IF THERE IS ANY DAMAGE TO THE TRUCK, IT IS TINY AND IT HAD TO HAPPEN AFTER THE BUMPER WAS OFF THE TRUCK. TO HAVE ANY DAMAGE TO THE BODY AN ACCIDENT WOULD HAVE HAD TO GO "THROUGH" THE BUMPER. I HAVE DRIVEN AROUND WITH THE CAR FOR NEARLY 1 YEAR AFTER THE BUMPER FELL OFF A NEW TOYOTA TRUCK. STEPPING ON A BUMPER, WHICH IS A VERY NORMAL THING TO DO WITH A PICKUP TRUCK SHOULD NOT VOID THE RECALL. IT IS NOT MY FAULT THAT A BRAND NEW TRUCK HAD A RESIN BRACKET THAT GAVE WAY, INJURING ME, AND BECOMING A ROAD HAZARD. TOYOTA DOES NOT WANT TO PAY TO FIX THEIR PROBLEMS.

NHTSA ID

11022304

Incident

Sep 8, 2017

Mileage

500 mi

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V051000 (STRUCTURE); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE DEALER WAS CONTACTED (TOYOTA OF EASLEY, EASLEY, SC, 864-855-2233) AND CONFIRMED THAT THE PARTS WERE NOT AVAILABLE FOR THE RECALL REMEDY. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE AND WAS NOT ABLE TO CONFIRM WHEN THE PARTS WERE TO BECOME AVAILABLE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

11020131

Incident

Jan 24, 2017

MY REAR PASSENGER SIDE BUMPER SCRAPED A CEMENT-BLOCK, CAUSING SOME MINOR COSMETIC DAMAGE TO THE BUMPER COVER IN AUGUST 2016. EVERYTHING ELSE WAS FINE, BUT LATER ON I DID STEP ON THE BUMPER AND HEARD A CRACK AND THE BUMPER COLLAPSED. LATER I FIND OUT THAT FROM THE RECALL NOTICE THIS IS A KNOW PROBLEM. AFTER CONTACTING LOCAL DEALER LANCASTER TOYOTA, CORPORATE 1 800 NUMBER, AND EMAIL CORPORATE ALL WERE NOT ABLE TO HELP ME. THEY ALL REFUSE TO FIX THE RECALL DUE TO DAMAGE, BUT THE DAMAGED AREA IS THE RECALLED REINFORCEMENT BRACKET. ALL THE DAMAGE WAS CAUSED BECAUSE I DID STEP STEP ON IT. I DID TRY TO WORK WITH THEM IN CAUSE THEY WANTED ME TO REPLACE THE OUTER BUMPER COVER THAT IS SCRATCHED, BUT THEY TELL ME I NEED TO PAY OUT OF POCKET TO FIX THE WHOLE THING BEFORE THE RECALL IS DONE. THE PROBLEM IS IF I FIX THE WHOLE AREA THERE IS NOT NEED FOR THE RECALL WORK TO BE DONE BECAUSE I WOULD HAVE ALREADY PAID FOR IT. THEY WILL NOT GIVE ME A CLEAR ANSWER IF I WOULD BE REIMBURSED FOR THE RECALLED WORK.

NHTSA ID

11011302

Incident

Jul 22, 2017

Mileage

3,000 mi

THIS IS ABOUT THE RECALL ABOUT THE REAR BUMPER. I GOT A NOTICE ABOUT THIS AND HAD TO TAKE IT IN TO SEE IF MY TRUCK WAS ONE THEY RECALLED AND IT WAS AND THEY DONT HAVE THE PART TO FIX IT. BEEN WAITING NOW OVER 2 MONTHS. WHAT HAPPENS IF I STEP ON IT AND BREAK MY LEG AND THE BUMPER. ITS TAKING WAY TO LONG.

NHTSA ID

11002576

Incident

Apr 5, 2017

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V051000 (STRUCTURE); HOWEVER, THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. AN APPOINTMENT WAS SCHEDULED WITH TOYOTA OF DEERFIELD BEACH 1441 S FEDERAL HWY, DEERFIELD BEACH, FL 33441 (954) 719-0330. WHEN THE CONTACT ARRIVED, HE WAS INFORMED THAT THE PARTS WERE NOT AVAILABLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

10991335

Incident

May 1, 2017

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V051000 (STRUCTURE); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT LATER RECEIVED A NOTIFICATION FROM THE MANUFACTURER, WHICH STATED THAT THE PART WAS AVAILABLE; HOWEVER, THE DEALER STATED THAT THE PART WAS UNAVAILABLE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

10984948

Incident

Jan 24, 2017

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V051000 (STRUCTURE). THE PARTS TO DO THE REPAIR WERE UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE DEALER CONFIRMED THAT THE PARTS WERE NOT AVAILABLE. THE MANUFACTURER WAS NOT NOTIFIED. THE CONTACT HAD NOT EXPERIENCED A FAILURE. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA ID

10983148

Incident

Jan 31, 2017

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V051000 (STRUCTURE) HOWEVER THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT. UPDATED 06/13/17*LJ THE CONTACT'S GRANDSON FELL OFF THE BUMPER AND INJURED HIMSELF, AS IT BROKE WHILE HE WAS CLIMBING ON IT. IT IS CAUSING BODY DAMAGE AND IS AFFECTING THE ALARM SYSTEM. THE GRANDDAUGHTER ALSO FELL OFF THE BUMPER AND INJURED HER BACK.*AS *JS

NHTSA ID

10979747

Incident

Jan 24, 2017

Mileage

3,600 mi

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. WHEN THE CONTACT STEPPED ON THE VEHICLE'S REAR BUMPER, THE BUMPER DETACHED. AS A RESULT, THE CONTACT SUSTAINED A KNEE INJURY THAT REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE BUMPER WAS REPLACED. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 17V051000 (STRUCTURE). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 16,000. ..UPDATED 06/27/17 *BF *CN

NHTSA ID

10967770

Incident

Nov 2, 2016

Mileage

16,000 mi

TL* THE CONTACT OWNS A 2016 TOYOTA TUNDRA. WHILE THE VEHICLE WAS PARKED, THE REAR PASSENGER SIDE BUMPER DISASSEMBLED WHILE BEING STEPPED ONTO TO ENTER THE REAR OF THE TRUCK. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED WITH A FRACTURED CLIP FOR THE PASSENGER SIDE BUMPER. THE PART HAD TO BE ORDERED. WHILE WAITING FOR THE CLIP, A PASSENGER STEPPED UP ON THE BUMPER SEVERAL DAYS LATER AND FRACTURED THE BUMPER IN HALF. THE PASSENGER SUSTAINED INJURIES TO THE RIGHT SHIN, WHICH REQUIRED MEDICAL ATTENTION. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE MANUFACTURER SENT AN INSPECTOR TO INSPECT THE VEHICLE AND DIAGNOSED THAT THE BUMPER DAMAGE WAS DUE TO AN IMPACT, ALTHOUGH THE CONTACT STATED THE VEHICLE WAS NOT INVOLVED IN A REAR END COLLISION. THE FAILURE MILEAGE WAS APPROXIMATELY 75,000. UPDATED 09/22/17*LJ *CN

NHTSA ID

10956644

Incident

Oct 1, 2016

Mileage

75,000 mi

2016 TOYOTA TUNDRA , PURCHASED BRAND NEW , AFTER 3000 MILES TRUCK START LEANING TOWARDS THE PASSENGER SIDE. I EXPRESSED ISSUE TO THE DEALER, TECHNICIAN TOOK FOR A DRIVE TEST AND NOTICED THE SAME ISSUE , I DROPPED MY VEHICLE WITH DEALER FOR A COUPLE OF DAYS AND NOTHING WAS DONE TO IT DUE TO THERE IS NO RECALLS TO IT, BUT I PERSONALLY BELIEVE THIS IS A SAFETY CONCERN AND SHOULD BE PREVENTED .

NHTSA ID

10936684

Incident

Nov 21, 2016

Mileage

3,000 mi