1990 Volkswagen Vanagon Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 1990 Volkswagen Vanagon, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Fuel system535.7%
- Engine428.6%
- Electrical214.3%
- Exterior lighting17.1%
- Seat belts17.1%
- Tires & wheels17.1%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
WHEN THE WEATHER TURNED COLD THE JUNCTION OF A SMALL, PLASTIC FUEL LINE WITH AN OVERLAPPING RUBBER FUEL LINE (HELD TOGETHER WITH A LARGE CRIMP CONNECTOR) STARTED TO LEAK DIRECTLY ON THE DISTRIBUTOR CAP. THE RUBBER IN THE FUEL LINE HAD DEGRADED AND CRACKED. THIS CRIMP CONNECTOR COULD NOT BE TIGHTENED OR EASILY REPLACED TO ELIMINATE THE LEAK. MANY EUROVAN OWNERS ON THE INTERNET HAVE REPORTED SIMILAR FUEL LEAKS. I COULDN'T AFFORD TO TAKE THE VEHICLE IN TO THE DEALER FOR REPAIR SO I REPLACED THE DEGRADED RUBBER HOSE MYSELF, USING RUBBER HOSE FROM AN AUTO PARTS STORE AND SCREW-TYPE STAINLESS STEEL HOSE CLAMPS. *AK
PLASTIC CROSSOVER HOSE ON TOP OF FUEL WAS CRACKED & LEAKED FLUID. THE FUEL TANK IS LOCATED IN FRONT OF ENGINE. WILL BE TAKING VEHICLE TO DEALER. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
CONSUMER STATED THAT WHILE DRIVING AND WITHOUT WARNING ANTI FREEZE WILL LEAK FROM THE ENGINE CAUSE AND DISTRACTION TO THE CONSUMER. DEALER NOTIFIED. TS
IGNITION COIL AND WIRES, DISTRIBUTOR CAR AND ROTOR AND OXYGEN SENSOR FAILED.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
MY 1990 VW VANAGON HAD NUMEROUS OCCASIONS OF INTERMITTENT POWER LOSSES FROM THE TIME OF PURCHASE IN 1990 UNTIL DECEMBER 1998 WHEN VW PART NUMBER 025906302A WAS INSTALLED. SEVERAL OF THESE POWER LOSSES RESULTED IN NEAR ACCIDENTS, ONCE WHEN PASSING A SLOW MOVING TRUCK ON A TWO LANE INTERSTATE WITH ANOTHER TRUCK RIGHT BEHIND ME, SUDDENLY THE ENGINE COMPLETELY STOPPED FOR SEVERAL SECONDS. ONLY THE ALERTNESS OF THE TRUCK DRIVER BEHIND ME IN SLOWING QUICKLY PREVENTED AN ACCIDENT. THE JACKSON WY DEALER COULD FIND NOTHING WRONG WITH THE VEHICLE. ON A RECENT TRIP TO WYOMING FROM CALIFORNIA THE INTERMITTENT POWER LOSSES REOCCURRED. AN INDEPENDENT (VW TRAINED) MECHANIC IN JACKSON INFORMED ME THAT A DESIGN DEFECT WHICH AFFECTED ALL VW VANAGONS FROM 1985 ON REQUIRED A NEW WIRING HARNESS TO THE ENGINE AIR CONTROL SYSTEM. THE VW DEALER IN IDAHO FALLS CONFIRMED THAT ALL SUCH WIRING HARNESSES SHOULD BE REPLACED, BUT STATED THAT I WOULD HAVE TO PAY FOR IT AS THERE WAS NO RECALL BY VW. THE PROBLEM IS EXPLAINED IN THE VW TECHNICAL BULLETIN 24 93-07 DATED NOVEMBER 15, 1993. VW HAS REFUSED TO REIMBURSE ME FOR THE PART (APPROXIMATELY $140) ON THE GROUNDS THAT THE VEHICLE IS OUT OF WARRANTY AND THAT THERE WAS NO GOVERNMENT MANDATED RECALL. MY CONCERN IS THAT THERE ARE MANY OTHER VW'S WHICH ACCORDING TO THE TECHNICAL BULLETIN HAVE THIS SAME DEFECT. VW SHOULD INFORM ALL OF THOSE OWNERS AS THEY SHOULD HAVE INFORMED ME AND VW SHOULD REPLACE THE WIRING HARNESSES AT NO COST TO THOSE OWNERS. SINCE THIS DESIGN DEFECT IS ADMITTED BY VW TO CAUSE INTERMITTENT POWER LOSSES WHICH OBVIOUSLY CAN LEAD TO ACCIDENTS IN MANY SITUATIONS, IT WOULD SEEM MOST APPROPRIATE FOR THE DOT TO ORDER THIS RECALL. IF DOT CONSIDERS THAT THIS IS JUST AN ECONOMIC PROBLEM AFFECTING A CLASS OF CONSUMERS AND NOT A SAFETY PROBLEM NECESSITATING A RECALL THEN PLEASE INFORM ME OF THIS DECISION. *AK
IGNITION COIL AND WIRES, DISTRIBUTOR CAR AND ROTOR AND OXYGEN SENSOR FAILED.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
HEADLIGHTS DO NOT PROVIDE SUFFICIENT LIGHT WHILE ON LOW BEAM.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
THE FIRST BENCH SEATBELT BROKE IN HALF. PLEASE DESCRIBE. TT
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
MICHELIN TIRES BLEW OUT AND EXPLODED. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .