RoadVitals

1996 Volvo Volvo Truck

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
5
Latest May 30, 2002
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
3
Latest Jun 23, 1999
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
0

Overview

Our database contains 5 NHTSA owner-reported complaints for the 1996 Volvo Volvo Truck, most frequently naming the suspension, electrical and engine categories. 3 safety recalls have been issued covering this model year; and 42 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Suspension450.0%
  • Electrical225.0%
  • Engine112.5%
  • Visibility112.5%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

3 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
99V187001

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

Jun 23, 1999
162 units potentially affected
The defect: VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH CATERPILLAR 3116 MECHANICALLY UNIT INJECTED DIESEL ENGINES. THE GOVERNOR OF THE ENGINE CONTROLS THE UNIT INJECTOR FUELING BY WAY OF A CONTROL ASSEMBLY. IN THIS ASSEMBLY, A LINK TO THE GOVERNOR IS JOINED TO THE CONTROL ROD USING A RIVET. THIS RIVET CAN LOOSEN AND THEN WEAR RESULTING IN ENGINE SPEED INSTABILITY.
The risk: IF NOT IDENTIFIED AND CORRECTED, ENGINE SPEED CONTROL COULD BE LOST DUE TO RIVET DISENGAGEMENT.
The remedy: CATERPILLAR IS CONDUCTING THE NOTIFICATION AND REMEDY FOR THIS RECALL. DEALERS WILL INSPECT THE CONTROL ASSEMBLY AND REPLACED IF NECESSARY.
VOLVO TRUCKS NORTH AMERICA INCView on NHTSA.gov
99V078000

ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

Apr 13, 1999
382 units potentially affected
The defect: VEHICLE DESCRIPTION: CLASS 8 HEAVY DUTY TRUCKS ASSEMBLED BY EITHER VOLVO GM HEAVY TRUCK CORPORATION OR VOLVO TRUCKS NORTH AMERICA, INC., AND WITH A 2,100 RPM DETROIT SERIES 60 ENGINE, AND A 32 INCH, 8 BLADE KYSOR ENGINE COOLING FAN. THE BLADES MAY SEPARATE FROM THE ENGINE COOLING FAN ASSEMBLY DURING FAN OPERATION AND FULL ENGINE RPM.
The risk: THIS CONDITION POSES A HAZARD TO ANYONE WORKING OR STANDING IN THE AREA OF THE ENGINE COOLING FAN WITHOUT WARNING WHEN THE HOOD IS OPEN.
The remedy: DEALERS WILL REPLACE THE FACTORY INSTALLED ENGINE COOLING FAN.
VOLVO TRUCKS NORTH AMERICA INCManufacturer number RVXA9902View on NHTSA.gov
96V124001

SUSPENSION

Jul 25, 1996
214 units potentially affected
The defect: THE EQUALIZING BEAM SHAFT OF THE TANDEM AXLE SUSPENSION WERE MANUFACTURED FROM AS-ROLLED SAE4140 STEEL RATHER THAN THE SPECIFIED ANNEALED SAE4140. THESE SHAFTS CAN FRACTURE INSIDE THE BEAM AT THE TOE OF THE WELD.
The risk: VEHICLES ARE SUBJECT TO VEHICLE TILT AND POSSIBLE ROLLOVER IN THE EVENT THAT BOTH EQUALIZING BEAMS, ON THE SAME SIDE OF THE VEHICLE, EXPERIENCE A SIMULTANEOUS SHAFT FAILURE. AFFECTED SUSPENSIONS CAN ALSO DROP AND CONTACT THE ROAD SURFACE GENERATING SPARKS WHICH COULD IGNITE FLAMMABLE MATERIAL.
The remedy: OWNER NOTIFICATION IS BEING CONDUCTED BY NEWAY ANCHORLOK. DEALERS WILL INSPECT AND REPLACE ALL SUSPENSION SUSPENSION BEAMS WITH SUSPENSION BEAMS CONTAINING APPROPRIATE SHAFTS.
VOLVO TRUCKS NORTH AMERICA INCView on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Suspension
Filed May 30, 2002

TRACTOR BROUGHT TO DEALER FOR RECALL NOTICE TO REPLACE REAR SPRING SHACKLE SADDLE BLOCKS. AFTER HAVING PARTS REPLACED, U-BOLTS BROKE SEVERAL TIMES, CAUSING ENTIRE DIFFERENTIAL TO TWIST SIDEWAYS, SHEARING OFF THE ALIGNMENT PINS AND THE CROSSMEMBER TO STRESS AND FAIL. THESE FAILURES RESULTED IN TWO BLOWN AIR BAGS AND A NEW CROSSMEMBER. ENTIRE FRONT SUSPENSION HAD TO BE REBUILT. CONTINUED TO HAVE STEER TIRE WEAR PROBLEMS, CONSUMER NO LONGER HAS THIS VEHICLE. *TT

NHTSA ID
565909
Suspension
Filed May 28, 2002

VOLVO W1A64TTES TRUCK - CONSUMER STATES VEHICLE IS EXPERIENCING PROBLEMS WITH THE DASH. *TT

NHTSA ID
565662
Visibility
Filed May 7, 2002

CONSUMER STATES THE WINDOWS IN THE TRUCK HAVE CRACKED. *TT

NHTSA ID
565577
ElectricalSuspension
Filed Aug 15, 2001

VEHICLE IS HAVING PROBLEMS WITH THE WIRING HARNESS UNDER THE DASH AND THE U-BOLTS(VEHICLE MODEL: WIT64). *JG

NHTSA ID
565150
ElectricalEngineSuspension
Filed Apr 4, 2001

THE VEHICLE HAS HAD UNUSUAL TRACKING INCONSISTENCIES SINCE NEW, THE REAR AXLE TIRES HAVE WORN OUT PREMATURELY AND THE VEHICLE HAS BEEN GRABBING WHILE DRIVING DOWN THE HIGHWAY, THE REAR OF THE VEHICLE IS NOT IN LINE WITH THE FRONT AND THE PINS WHICH HOLD THE LEAF SPRINGS TOGETHER WERE NEVER INSTALLED FROM THE FACTORY. NLM

NHTSA ID
560652
Incident
Oct 7, 1997

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

KC-759

ENGINE AND ENGINE COOLING; ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

New Trim Codes May Need To Be Reprogrammed Following Engine Replacement With 7/8 Reman Or Complete (Engine With Both New Injectors And Engine Control Module); Possible Uneven Operation/Rough Running At Idle Following EMS Programming With Data Transfer

KC-745

POWER TRAIN

Automated Manual Transmission ( AMT ) I-Shift / mDRIVE - Ribbon Harness Replacement - Speed Sensor Bolts, Possible Fault Codes P1058 - 21 Or MID 130 PID 161 FMI 1

KC-2143

ELECTRICAL SYSTEM; VEHICLE SPEED CONTROL

(Back Office) - Cruise Control Inoperative After Updating Software VECU5 Without ESP Package (UESP)

KC-2119

SERVICE BRAKES, AIR

DTC U012100 - Lost Communication With Anti-Lock Brake System (ABS) Control Module, No Additional Information

KC-405

POWER TRAIN

Warranty Automated Manual Transmission ( AMT, I-Shift, mDrive ) Control Housing Assembly; Guidelines For Filing A Claim For Chassis Return Visit With Transmission Issues After A Repair Requiring Control Housing Removal And Reinstallation - US07 And Newer

KC-2112

ENGINE AND ENGINE COOLING; POWER TRAIN

Programming Failure - Chassis With Cummins Engine And An Allison Transmission

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Volvo Volvo Truck by model year
YearComplaintsRecallsInvestigationsIssue Index
2002200—
2001310—
2000720—
1999121238.2
1998133246.8
1997330—
1996Viewing530—
1995101031.4
1994510—
1993200—
1990110—
1988300—
1987010—
1986010—
1985020—
1984020—
1983040—
1982030—
1981030—
1980030—
1979030—
1978020—
1977020—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.