RoadVitals

2015 Autocar Xpeditor Recalls

Safety recall campaigns filed with NHTSA that cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
Recall campaignsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
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Newest Jul 3, 2025
Carrying an NHTSA advisoryCampaigns where NHTSA told owners not to drive the vehicle, or to park it outside, until the repair is done.
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Open investigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
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1 investigation on file

Recall campaigns

19 campaigns cover this model year — what the defect is, what it could cause, and what the remedy is

SERVICE BRAKES, AIR:SUPPLY:RESERVOIR/TANK

Jul 3, 2025
49 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2015-2022 ACTT (Xspotter) and ACX (Xpeditor) vehicles. The air tanks have an insufficient volume of air for the brake system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
The risk: Insufficient air volume can reduce brake function, extending the distance required to stop and increasing the risk of a crash.
The remedy: Dealers will inspect and replace or add additional air tanks as necessary, free of charge. Interim owner notification letters explaining the safety risk were mailed August 29, 2025. Owners will receive a second notice once remedy parts become available, anticipated late-June 2026. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACTT-2503 and ACX-2503.
Autocar, LLCManufacturer number ACX-2503 ACTT-2503View on NHTSA.gov

PARKING BRAKE

Jan 23, 2023
11,353 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2012-2016 Xpert, 2010-2020 Xspotter, 2008-2020 Xpeditor, 2008-2010 WXLL and WX vehicles. A worn parking brake control valve can leak air into the vent line, creating excessive back pressure and causing the parking brake to release unexpectedly.
The risk: The unexpected release of the parking brake may allow the vehicle to rollaway, increasing the risk of a crash.
The remedy: Dealers will remove the vent line and fitting from the valve, free of charge. Owner notification letters were mailed March 23, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2023 ACTT-2301.
Autocar, LLCManufacturer number ACX-2303 ACTT-2301View on NHTSA.gov

STRUCTURE:FRAME AND MEMBERS

Jul 20, 2020
82 units potentially affected
The defect: Autocar, LLC. (Autocar) is recalling certain 2014-2018 Xpeditor vehicles manufactured with a single cross-member behind the engine and equipped with a front engine power take off (FEPTO). The mounting brackets of the first cross member behind the engine may fail prematurely due to strain caused by improper spacing between the cross members, causing the supportive cross member to become loose and detach from the frame rails.
The risk: If the cross member fails, the components that it supports may come loose from the vehicle, increasing the risk of crash.
The remedy: Autocar will notify owners, and dealers will replace any damaged components as well as install additional support brackets and an additional cross member, free of charge. Autocar issued owners an interim notification on September 18, 2020. Owners may contact Autocar's customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2003. Note: These vehicles were separated out of the previous Autocar recall (19V-456) due to their unique configuration.
Autocar, LLCManufacturer number ACX-2003View on NHTSA.gov

TRACTION CONTROL SYSTEM

May 7, 2020
80 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2016-2020 Autocar Xpeditor vehicles equipped with Wabco Automatic Traction Control (ATC) electronic control units (ECU). The ATC ECUs may not be programmed correctly and may malfunction without warning.
The risk: An ATC ECU malfunction may increase the risk of a crash.
The remedy: Autocar will notify owners, and dealers will reprogram the ATC ECU, free of charge. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. The recall began July 6, 2020. Autocar's number for this recall is ACX-2002.
Autocar, LLCManufacturer number ACX-2002View on NHTSA.gov

ELECTRICAL SYSTEM:IGNITION

Jan 15, 2020
5,613 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2013-2020 Xpeditor vehicles. The ignition relay may fail without warning, causing the vehicle to stall.
The risk: A vehicle stall can increase the risk of crash.
The remedy: Autocar will notify owners, and dealers will replace the ignition relay, free of charge. Autocar issued owners an interim notification on March 12, 2020. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2001.
Autocar, LLCManufacturer number ACX-2001View on NHTSA.gov

STRUCTURE:FRAME AND MEMBERS

Jun 14, 2019
275 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2013-2018 Autocar Xpeditor vehicles. The drive shaft support cross member may fail.
The risk: If the cross member fails, the components that it supports may come loose from the vehicle, increasing the risk of crash.
The remedy: Autocar will notify owners, and dealers will install additional support brackets and cross members and replace any damaged components, free of charge. Autocar issued owners an interim notification on August 7, 2019. The recall began October 13, 2020. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-1906.
Autocar, LLCManufacturer number ACX-1906View on NHTSA.gov

PARKING BRAKE:CONVENTIONAL:AIR

Feb 15, 2019
260 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2008-2019 Xpeditor vehicles. The affected vehicles are equipped with undersized brake chambers, possibly allowing the truck to roll when parked. As a result, the vehicles fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air brake systems."
The risk: Unexpected movement when parked can increase the risk of crash.
The remedy: Autocar will notify owners, and dealers will replace the parking brake chambers with ones of the proper size, free of charge. The recall began April 16, 2019. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-1903.
Autocar, LLCManufacturer number ACX-1903View on NHTSA.gov

ELECTRICAL SYSTEM:WIRING

Mar 12, 2018
1,320 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2014-2018 Xpeditor vehicles equipped with a factory installed methane detection system. The circuit protection for the methane detector may be inadequate, and the harness may be improperly routed.
The risk: In the event that the wiring harness carries excessive current, the harness may overheat, increasing the risk of a fire.
The remedy: Autocar will notify owners, and dealers will replace the ten amp fuse with a three amp fuse, free of charge. The recall began on April 13, 2018. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-1801.
Autocar, LLCManufacturer number ACX-1801View on NHTSA.gov

STEERING; STEERING:LINKAGES:TIE ROD ASSEMBLY

Aug 29, 2017
85 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2017 Xpeditor vehicles, equipped with certain Dana Spicer D-Series and E-Series steer axles. The castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.
The risk: If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering and increasing the risk of a crash.
The remedy: Autocar will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. The recall began on September 20, 2017. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-1703.
Autocar, LLCManufacturer number ACX-1703View on NHTSA.gov

SERVICE BRAKES

Jan 23, 2017
38 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain 2013-2016 Xpeditor vehicles equipped with auxiliary axles and 36/36 rear brake chambers. Over-braking can cause excessive vibration and cause the S-cam tube bolts to become loose and allow the brakes to unexpectedly engage.
The risk: Brakes that engage unexpectedly can increase the risk of a crash.
The remedy: Autocar will contact owners and dealers will change the rear brake chambers and the S-cam brackets, free of charge. The recall began on March 17, 2017. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1701.
Autocar, LLCManufacturer number ACX-1701View on NHTSA.gov

HYBRID PROPULSION SYSTEM

Nov 28, 2016
107 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2012-2016 Xpeditor vehicles manufactured September 6, 2011, to October 1, 2015. The affected vehicles have hybrid power drive unit cradle mounting bolts that may not have been properly tightened.
The risk: Improperly torqued mounting bolts may loosen and the power drive unit and drive shaft could detach, becoming a road hazard and increasing the risk of a crash.
The remedy: The remedy for this recall is still under development. The recall began January 13, 2017. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number is ACX-1605.
Autocar, LLCManufacturer number ACX-1605View on NHTSA.gov

ELECTRICAL SYSTEM:IGNITION

Nov 28, 2016
4,904 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2013-2017 Xpeditor vehicles manufactured December 10, 2012, to November 1, 2016. In the affected vehicles, fuse box vibration may cause the ignition relay to open resulting in an engine stall.
The risk: An engine stall increases the risk of a crash.
The remedy: Autocar will notify owners, and dealers will install an additional bracket to lower the vibration of the fuse box, free of charge. The recall began on January 20, 2017. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1606.
Autocar, LLCManufacturer number ACX-1606View on NHTSA.gov

STEERING:LINKAGES

Oct 7, 2016
2,375 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2015-2017 Xpeditor vehicles manufactured March 2, 2015, to September 22, 2016. The castle nuts on the steering linkage assembly may not have been tightened properly.
The risk: If the castle nuts were not properly tightened, the cotter pin could shear and the steering linkage assembly components could separate, resulting in the loss of steering and increasing the risk of a crash.
The remedy: Autocar will notify owners, and dealers will tighten the steering linkage castle nuts, as necessary, free of charge. The recall is expected to begin during November 2016. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-1604.
Autocar, LLCManufacturer number ACX-1604View on NHTSA.gov

SERVICE BRAKES; SERVICE BRAKES, AIR

Jan 22, 2016
1,028 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2013-2016 Xpeditor vehicles manufactured August 15, 2012, to January 5, 2016. The affected vehicles are configured with dual-drive, right-hand-stand-up cabs. In these vehicles, the locking cotter pin on the brake pedal mounting bracket may not be fully engaged, allowing the brake pedal to detach.
The risk: If the brake pedal detaches, there would be an increased the risk of a crash.
The remedy: Autocar will notify owners, and dealers will correct the installation of, or install, the cotter pin, free of charge. The recall began on March 4, 2016. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1601.
Autocar, LLCManufacturer number ACX-1601View on NHTSA.gov

SERVICE BRAKES

Oct 13, 2015
483 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2014-2016 Xpeditor vehicles manufactured January 3, 2014, to August 13, 2015. In dual-drive, right-hand stand configurations, the right-side brake plunger may stick and cause the brakes to drag.
The risk: If the brake plunger is not functioning properly and affecting braking performance, a loss of vehicle control may result, increasing the risk of a crash.
The remedy: Autocar will notify owners, and dealers will replace the brake plunger, free of charge. The recall began on December 4, 2015. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-1505.
Autocar, LLCManufacturer number ACX-1505View on NHTSA.gov

EQUIPMENT:APPLIANCE:AIR CONDITIONER

Jul 10, 2015
1,042 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2015-2016 Xpeditor vehicles manufactured November 18, 2014, to July 6, 2015. The affected vehicles are equipped with heating, ventilation and air conditioning (HVAC) units whose defrost mode door actuators may overheat.
The risk: Overheating of the defrost actuator increases the risk of a fire.
The remedy: Autocar will notify owners, and dealers will install an additional harness with four, one amp fuses to the circuit, free of charge. The recall began on September 3, 2015. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1504.
Autocar, LLCManufacturer number ACX-1504View on NHTSA.gov

PARKING BRAKE

May 18, 2015
1,123 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2011-2016 Xpeditor vehicles manufactured October 12, 2010, to May 4, 2015. The affected vehicles have a synchronization valve with Autocar part number A7660006-001 and any of the following cab configurations where the park brake button (sometimes referred to as the park brake valve) is located to the right of the RH drive steering wheel: RH Drive, dual drive/dual sit, and dual drive/RH stand. If the operator inadvertently or erroneously attempts to release the park brake without first firmly applying the service brake, the park brake will subsequently engage, at any speed and likely unexpectedly to the operator.
The risk: The park brake may engage unexpectedly at any speed, increasing the risk of a crash.
The remedy: Autocar will notify owners, and dealers will replace the synchronization valve with one that has a lower opening pressure, free of charge. The recall began on July 8, 2015. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1502.
Autocar, LLCManufacturer number ACX-1502View on NHTSA.gov

ENGINE AND ENGINE COOLING:ENGINE

May 13, 2015
5,245 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2008-2016 Xpeditor vehicles manufactured July 30, 2007, to April 29, 2015. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces.
The risk: If the engine oil comes into contact with a hot surface, it can increase the risk of a vehicle fire.
The remedy: Cummins will notify owners on behalf of Autocar, and Cummins service centers will administer the repairs which include securing the ends of the 90-degree elbow and reprogramming the electronic control module (ECM) with software that can adjust the engine output under misfire conditions to limit crankcase pressures. These repairs will be performed free of charge. The recall began on June 16, 2015. Owners may contact Autocar customer service at 1-765-489-5499 or Cummins Inc. at 1-800-343-7357. Autocar's number for this recall is ACX-1503.
Autocar, LLCManufacturer number ACX-1503View on NHTSA.gov

FUEL SYSTEM, OTHER:FUEL FILTER

Jan 23, 2015
38 units potentially affected
The defect: Autocar, LLC (Autocar) is recalling certain model year 2015 Xpeditor trucks manufactured May 22, 2014, to July 17, 2014. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning.
The risk: If the engine stalls unexpectedly there is an increased risk of a crash.
The remedy: Cummins will notify owners for Autocar, and dealers will replace the fuel filter with a non-defective one, free of charge. The recall began September 29, 2014. Owners may contact Autocar customer service at 1-765-489-5499, or Cummins customer service at 1-800-343-7357. Autocar's number for this recall is A-1410.
Autocar, LLCManufacturer number A-1410View on NHTSA.gov

What a recall is

Safety recall
A safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
Safety investigation
NHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
Manufacturer communication
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect, and it is not a recall.

PE20003ClosedPreliminary Evaluation

Vehicle Roll Away

Opened Apr 1, 2020
Closed Jan 10, 2024

On April 1, 2020, following information received from the Office of Defects Investigation (ODI) network of fleet contacts, ODI opened PE20-003 to investigate reports of vehicle roll away in certain model year (MY) 2008-2020 Autocar and Mack refuse trucks equipped with certain Bendix PP-1 push-pull pneumatic park brake control valves with a pipe-away exhaust configuration. Prior to ODI’s investigation,[KK(1]  Bendix Commercial Vehicle Systems LLC (Bendix), the subject component manufacturer, published two related technical service bulletins (TSBs): Bendix Push-Pull Type Control Valves Service Data SD-03-3611 Rev. 007 (2019-03) and Bendix PP-1 & PP-8 Park Control Valve Wear and Replacement Notice Technical Bulletin TCH-003-056 (2019-11-20). ODI sent Information Request (IR) letters to motor vehicle manufacturers Autocar LLC (Autocar) and Volvo Trucks North America/Mack Trucks, Inc. (Volvo/Mack) and motor vehicle equipment manufacturer Bendix. IR response data from all three manufacturers was analyzed and cross-referenced to gain further understanding. To date, ODI is aware of 5 vehicle roll-away incidents related to the alleged defect condition in the subject vehicles equipped with the subject components, resulting in 4 crashes and 1 injury. On December 9, 2021, Volvo/Mack notified the agency of a safety recall (21V953) to address a safety defect in certain MY 2008-2019 TerraPro (MRU) and MY 2019-2022 TerraPro (TE) trucks originally equipped with the subject components. [KK(2] On January 1, 2023, Autocar notified the agency of a safety recall (23V023) to address a safety defect in certain MY 2008-2020 ACX (Xpeditor), MY 2012-2020 ACMD (Xpert), MY 2010-2020 ACTT (Xspotter), MY 2008-2010 WX and MY 2008-2010 WXLL trucks. Volvo/Mack and Autocar's recall remedies involve removing the vent line fitting threaded into the exhaust port of the subject PP-1 valve. [VD(3] Both Autocar and Mack have stopped equipping new refuse trucks with park control valves using the exhaust pipe-away configuration. After discussions between ODI and Bendix concerning ways to prevent new PP-1 valves from being sold and installed with a potential for the exhaust to become restricted, Bendix will take the following actions: 1) issue a letter to all original equipment (OE) customers with important safety information warning them about the safety risk of attaching plumbing to the exhaust port when the subject component is used as a park control valve; and 2) affix a warning label on all aftermarket parts warning not to install pipe-away exhaust port plumbing. In view of the recalls being conducted by Volvo/Mack and Autocar, and the actions taken by Bendix, ODI has closed this Preliminary Evaluation. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist in equipment or other model or MY vehicles that have not been recalled. The agency reserves the right to take further action if warranted.

PARKING BRAKELed to recall 21V953

Elsewhere on this vehicle

Data sources