2008 BMW 128I

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

The contact owned a 2008 BMW 128i. The contact stated that after driving at an undisclosed speed in inclement weather, she parked and turned off the vehicle. The vehicle later caught fire when she returned. A bystander witnessed smoke coming from the front of the vehicle. The contact noticed there were flames coming from the engine compartment. The fire department arrived on the scene and extinguished the fire. Police and fire department reports were filed. The vehicle was towed to a tow yard, where it was deemed totaled by the insurance company. The manufacturer was made aware of the failure and offered credit toward the purchase of another vehicle. The contact later received notification of NHTSA Campaign Number: 22V119000 (Engine And Engine Cooling) and related the failure to the recall. The failure mileage was approximately 120,000.

NHTSA ID

11510649

Incident

Mar 9, 2022

Mileage

120,000 mi

I was out of town and my Drivers Side Door locked and would not open, not even with the key. It is making a sound when I try to unlock and once I start the car and drive, it makes the same clicking sound. If I were in a wreck and both doors locked and would not unlock, is that not a safety problem if I could not get out of the car? Who would design such a locking feature that the door would not unlock from the inside for sure. I realize that things will break, but, all cars should be able to be unlocked from the inside no matter what. But, now I have to pay to get fixed when I don't have the money and if I could just unlock the door, I could live with that, but that can't be done.

NHTSA ID

11497698

Incident

Dec 9, 2022

The contact owns a 2008 BMW 128I. The contact received notification of NHTSA Campaign Number: 22V119000 (Engine and Engine Cooling) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact had not experienced a failure. VIN tool confirms parts not available. The consumer stated no contact from dealer in regards to the part being available.

NHTSA ID

11476470

Incident

Jul 29, 2022

The contact owns a 2008 BMW 128I. The contact stated while driving approximately 65 MPH, the passenger’s side air bag warning light illuminated. The vehicle was taken to the local BMW dealer. The dealer diagnosed the root cause of the warning light to be a failure of the passenger seat occupancy detection mat. When this part fails the passenger side air bags will be permanently deactivated. This will increase the risk of personal injury for any passenger in the event of a crash. The contact related the failure to NHTSA Campaign Number: 13V564000 (Air Bags), 17V428000 (Air Bags), and 17V605000 (Air Bags). However, these NHTSA campaigns, for the exact same issue, only cover various other BMW models, but not any BMW 1 series cars. The manufacturer was notified of the failure. The vehicle had not been repaired due to the very high dealer estimate of over $3,300 for the repair. The approximate failure mileage was 77,250.

NHTSA ID

11457813

Incident

Mar 22, 2022

Mileage

77,250 mi

TL* THE CONTACT OWNS A 2008 BMW 128I. THE CONTACT STATED THAT THE PASSENGER RESTRAINT WARNING LIGHT ILLUMINATED WITHOUT A PASSENGER SEATED IN THE FRONT PASSENGER'S SEAT. BRIAN HARRIS BMW LOCATED AT (12336 AIRLINE HWY, BATON ROUGE, LA 70817, (225) 612-0285) WAS CONTACTED AND INFORMED OF THE FAILURE. THE CONTACT WAS INFORMED THAT THE VIN WAS NOT SUBJECTED TO A RECALL. THE MANUFACTURER WAS NOT CONTACTED NOR INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS 67,500.

NHTSA ID

11311856

Incident

Aug 1, 2019

Mileage

67,500 mi

DAYTIME RUNNING LIGHT KEPT BURNING OUT. SO I DECIDED TO INVESTIGATE FURTHER. ON CLOSER INSPECTION, THE INSULATION FOR THE WIRES INSIDE OF THE HEADLIGHT HAD COMPLETELY DETERIORATED IN SOME AREAS LEAVING THE BARE METAL WIRES EXPOSED. IN OTHER AREAS THE INSULATION WAS CRACKING OR FALLING OFF. HOW IS THAT POSSIBLE IN A SEALED ENVIRONMENT SUCH AS THE HEADLIGHT HOUSING? THIS COULD EASILY CAUSE THE HEADLIGHTS TO CEASE FUNCTIONING LEADING TO A CRASH, OR A SHORT WHICH WOULD CAUSE A FIRE.

NHTSA ID

11265501

Incident

Sep 24, 2019

Mileage

108,000 mi

TL* THE CONTACT OWNS A 2008 BMW 128I. WHILE DRIVING APPROXIMATELY 5 MPH AND MAKING A TURN, THE VEHICLE STALLED AND THE "SERVICE ENGINE SOON" MESSAGE APPEARED. THE CONTACT TURNED THE VEHICLE OFF AND ATTEMPTED TO RESTART THE ENGINE. A PLASTIC BURNING ODOR PERMEATED THROUGH THE VENTS AND SMOKE EMERGED FROM THE ENGINE COMPARTMENT. AFTER SOME TIME, THE CONTACT WAS FINALLY ABLE TO RESTART THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, BUT THE CAUSE OF THE FAILURE COULD NOT BE DIAGNOSED. THE MECHANIC ADVISED THE CONTACT TO TAKE THE VEHICLE TO THE DEALER (ATHENS BMW, 3040 ATLANTA HIGHWAY ATHENS, GEORGIA 30606). THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE PCV HEATER HAD A SHORT CIRCUIT. THE CONTACT STATED THAT SHE RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V683000 (ENGINE AND ENGINE COOLING). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 147,000. VIN TOOL CONFIRMS PARTS NOT AVAILABLE. *TT - (RECALL RELATED INCIDENT) TS THE CONSUMER STATED THE BMW FALSELY STATED THAT THE CONSUMER'S PCV VALVE WAS OK BUT THE CONSUMER STATED IT WASN'T. *TR

NHTSA ID

11084893

Incident

Apr 9, 2018

Mileage

147,000 mi

TL* THE CONTACT OWNS A 2008 BMW 128I. THE CONTACT STATED THAT THE FRONT DRIVER'S DOOR FAILED TO OPEN AND THE LOCK FAILED TO OPERATE. AS A RESULT, THE CONTACT HAD TO ENTER AND EXIT THROUGH THE FRONT PASSENGER DOOR. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 67,325.

NHTSA ID

11031956

Incident

Oct 3, 2017

Mileage

67,325 mi

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle “discharged battery” complaints.

Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degrees F) increases the likelihood of cracks to form.

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle "discharged battery" complaints. In order to properly repair the vehicle the first time in the workshop, it is very important that the diagnostic test plans are performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair.

Power Reduction, FC2A82 Intake VANOS and/or FC2A87 Exhaust VANOS Camshaft Fault: The ?Service Engine Soon? (MIL) lamp is illuminated and engine power reduction is perceived. This situation can occur after driving for some time with the engine at full operating temperature. If theignition is cycled, the engine then usually performs normally.

Power Reduction FC2A82 Intake VANOS and/or FC2 A87 Exhaust VANOS Camshaft Fault: The "Service Engine Soon" (MIL) lamp is illuminated and engine power reduction is perceived. This situation can occur after driving for some time with the engine at full operating temperature. If the ignition is cycled the engine then usually performs normally.

Service Action: CIC - Install Navigation Road Map Database 2013. Before delivering affected vehicles to the customer, the Car Information Computer (CIC) road map database 2013 must be installed onto the CIC internal Hard Disc Drive (HDD).