2010 BMW 535I Fuel system Problems

Consistent fuel pump error code 2AAF

NHTSA ID

11645545

Incident

Feb 26, 2025

I was told by BMW that the high pressure fuel pump for these vehicles are under warranty for 100,000 miles or 10 years. I just purchased the vehicle to not only drive from new jersey to New York and shut down. Since then it caused an accident and the used dealer is just ignoring everything. I was also told there’s an electric water pump class action suit and also something with the trunk leaking. Now I do know that a vehicle is not supposed to be sold without recalls being stated and fixed. I’m already paid 10k for the car and then 1k for a starter . The vehicle is in the body shop having body repair due to the engine shutting down. If the engine shuts down it displays fuel pump malfunction and within 20-30 mins will start again. The BMW 535i has 96,000 miles on it and I don’t think it’s fair that I should be penalized for someone not following thru with repairs let alone having an accident on my insurance now. I’m asking please just help get the vehicle running again and all future service will absolutely be done through BMW. That’s how I handled my Mercedes’ and plan so with this vehicle. I’m a single father that just took a severe beating financially and had to sell the Mercedes’ and thought buying a BMW was a good choice being I had a similar issue with Mercedes’ and they honored the repair due to the amount of time owned and still being in the mileage range of the defective part. Please help . Email-[XXX] Cell- [XXX] [XXX] Thank you in advance INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ID

11469497

Incident

May 17, 2022

Mileage

71,835 mi

TL* THE CONTACT OWNS A 2010 BMW 535I. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 20-25 MPH, THE VEHICLE LOSS MOTIVE POWER. THE CONTACT COASTED AND MANUALLY STEERED THE VEHICLE TO THE SIDE OF THE ROADWAY. THE CONTACT STATED THAT THE FUEL PUMP WARNING LIGHT WAS ILLUMINATED. THE CONTACT HAD THE VEHICLE TOWED TO RALLYE BMW (1 BRUSH HOLLOW RD, WESTBURY, NY 11590, (516) 226-7947) WHO HAD REPLACED AN UNKNOWN PART HOWEVER, APPROXIMATELY A WEEK LATER THE FAILURE RECURRED WITH THE SAME WARNING LIGHT ILLUMINATED. THE CONTACT RETURNED THE VEHICLE TO THE SAME DEALER AND THE FUEL PUMP WAS REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.

NHTSA ID

11413933

Incident

Mar 29, 2021

Mileage

120,000 mi

SEVERAL TIMES I WAS PLACED IN PERIL WHILE TRAVELING AT HIGH RATES OF SPEED THEN THE CAR STALLS ON US HIGHWAY 95. THERE WERE ALSO TIMES WHEN THE CAR STALLED WHILE DRIVING LESS THAN 35MPH. WHEN THIS HAPPENS I HAVE NO REAL CONTROL TO STEER THE WHEEL, NO PRIOR WARNING OR ISSUES WITH THE CAR TO INDICATE IT WOULD STALL. IT IS EXTREMELY TRAUMATIZING. TRAUMATIZING! MESSAGE OF "FUEL PUMP MALFUNCTION. MODERATE DRIVING POSSIBLE". CAR STALLS WHILE IN MOTION WHETHER IT IS 20MPH OR 65MPH. INITIAL MALFUNCTION IN JULY WAS AFTER 1HR OF DRIVING THEN SEVERAL TIMES AFTER THAT PERIODICALLY AS THE CAR ISN'T DRIVEN OFTEN DUE TO STAY AT HOME RESTRICTIONS. THE ISSUE COULD NOT BE DUPLICATED AT TWO AUTO MECHANIC SHOPS, IN FACT BY THE TIME THE TOW TRUCK ARRIVED, THE CAR STARTED AND WAS ABLE TO BE DRIVEN ONTO THE TRUCK. THERE IS NO PATTERN OF DRIVING BEHAVIOR OR MESSAGES BETWEEN FAILURE / STALL AND AS MONTHS WENT ON, THE TIME BETWEEN STALL AND INABILITY TO START THE CAR SHORTENED FROM DRIVING1HR TO DRIVING 10 MINUTES. BMW OF THE MAIN LINE REPLACED THE FUEL PUMP, FUEL FILTER AND STALL AND ERROR ISSUE REMAINS. WIRING TO FUEL PUMP ISSUE POSSIBLE. THERE ARE SEVERAL OPEN COMPLAINTS ON THE EXACT SAME ISSUE. MODEL YEAR 2010 SHOULD BE INCLUDED IN THE RECALL FOR 535I XDRIVE HTTPS://WWW.NHTSA.GOV/VEHICLE/2010/BMW/5%252520 SERIES/4%252520DR/RWD%25252F4WD#COMPLAINTS HTTPS://WWW.NHTSA.GOV/VEHICLE/2010/BMW/5%252520SERIES/4%252520DR/RWD%25252F4WD#COMPLAINTS WIRING ISSUE DETECTED AND MAY BE PART OF THE RECALL NHTSA RECALL NO. : 16V-746. IF THE FUEL PUMP BECOMES INOPERATIVE, A NO-START CONDITION OR, IN RARE CASES, A STALLING CONDITION WITHOUT THE ABILITY TO RESTART THE VEHICLE COULD OCCUR. STARTED JULY AND DEGRADED SEPTEMBER, OCTOBER, NOVEMBER THEN FINALLY DECEMBER. $$$$ IN REPAIR COSTS THAT DID NOT RESOLVE THE "FUEL PUMP MALFUNCTION. MODERATE DRIVING POSSIBLE" MESSAGE. HELP

NHTSA ID

11387031

Incident

Jul 17, 2020

Mileage

128,000 mi

RECEIVING P0087 LOW PRESSURE FUEL, CAR GOES INTO DRIVETRAIN MALFUNCTION. FIX IS REPLACING HIGH PRESSURE FUEL PUMP.

NHTSA ID

11375976

Incident

Nov 20, 2020

Mileage

150,000 mi

WHEN STARING UP, EXTENDED CRANK/SLOW STARTUP . CONTACTED BMW 'FUEL PUMP ISSUE'. NOT COVERED ON CURRENT RECALLS BECAUSE OF YEAR OF CAR. ALL OTHER 5 SERIES HAVE AN OPEN RECALL FOR THE SAME PROBLEM

NHTSA ID

11337262

Incident

Jul 1, 2020

WAS DRIVING DOWN THE ROAD AND WAS PASSING A VEHICLE AND AS I WAS GETTING PAST OTHER DRIVER MY ONBOARD DASH POPPED UP SAYING CAR NEEDED TO GET SERVICED. DESCRIPTION OF FAULT WAS FUEL PUMP. ALL POWER WAS LOST AND WAS BARELY ABLE TO GET PAST OTHER MOTORIST TO GET TO THE SHOULDER. ONCE I SAT FOR ABOUT 20 MIN WAS ABLE TO RESTART VEHICLE AND GET TO MY DESTINATION 8 MILES DOWN THE ROAD. THIS MADE ME FEEL VERY U SAFE AND COULD HAVE CAUSED AN ACCIDENT WITH THE OTHER MOTORIST. I WAS ON A 2 LANES STATE ROAD WHEN THIS HAPPENED. THERE WAS ALSO ANOTHER VEHICLE BEHIND THE MOTORIST I WAS PASSING TO OVER TAKE. *TR

NHTSA ID

11330677

Incident

Jun 24, 2020

Mileage

145,250 mi

MY BMW 2010 5 SERIES GT ( CAMPAIGN 10V446000 ) HAS HAD ISSUES PERTAINING TOO A CHECK VALVE OF THE BREAK VACUUM PUMP THAT LEAKS A SMALL AMOUNT OF LUBRICATING OIL. OVER TIME THIS HAS CONTAMINATED MY BRAKE BOOSTER, AND ALSO THERE HAS BEEN ISSUES WITH THE POWER ASSIT BRAKING PERFORMANCE THAT HAS LED TOO LOSS OF POWER ASSIST BRAKING WHICH I'VE DONE RESEARCH AND THAT COULD POTENTIALLY INCREASE A RISK OF AN ACCIDENT. MY FUEL GUAGE HAS ALSO DISPLAYED A LARGER AMOUNT OF FUEL THAN WAS ACTUALLY IN THE TANK, WHICH COULD ALSO INCREASE MY VEHICLE TOO STALL AND INCREASE A CHANCE OF ME BEING IN A ACCIDENT.

NHTSA ID

11309893

Incident

Jun 24, 2019

Mileage

88,924 mi

WHEN ATTEMPTING TO BRING VEHICLE UP TO SPEED ON THE ON-RAMP OF THE HIGHWAY, THE "FUEL PUMP WARNING" WILL DISPLAY ON SCREEN. THIS IS THEN FOLLOWED BY A LOSS OF POWER IN THE ENGINE UNTIL THE ENGINE STOPS AND THE VEHICLE NO LONGER RUNS. VEHICLE HAS BEEN TOWED AND DIAGNOSED AS THE HIGH PRESSURE FUEL PUMP BE TECHNICIAN. TECHNICIAN ADVISED ME THAT BMW HAS RECALLED "CERTAIN" MODELS FOR THIS PROBLEM.

NHTSA ID

11308210

Incident

Jan 29, 2020

Mileage

115,000 mi

WHILE DRIVING STEADILY ON THE INTERSTATE (I494 IN BLOOMINGTON, MN) WITH TRAFFIC AT ROUGHLY 65MPH, I RECEIVED A MESSAGE ON THE DASH OF FUEL PUMP FAILURE, DRIVE SLOWLY. CAR PROCEEDED TO GO INTO 'LIMP MODE' WITH REDUCED POWER AND THEN STALLED OUT'GAVE ME JUST ENOUGH TIME TO NAVIGATE TO A RELATIVELY SAFER SPOT ON THE SHOULDER OF THE INTERSTATE. TRIED TO RESTART CAR, BUT IT WOULD STRUGGLE AND THEN FAIL EACH TIME.

NHTSA ID

11307238

Incident

Feb 5, 2020

Mileage

80,298 mi

TL* THE CONTACT OWNS A 2010 BMW 535I. THE CONTACT STATED THAT WATER LEAKED INTO THE VEHICLE FROM THE SUN ROOF. ALSO, WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE OVERHEATED, SHUT OFF, AND ALL THE WARNING INDICATORS ILLUMINATED. FURTHERMORE, THE CONTACT'S WIFE SMELLED A FUEL ODOR EMITTING FROM THE VEHICLE. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN NUMBER: 16V746000(FUEL SYSTEM, GASOLINE) AND TOOK THE VEHICLE TO BMW OF MACON (4785 RIVERSIDE DR, MACON, GA 31210, 478-757-7000). THE DEALER PROVIDED A COST ESTIMATE OF $6,000 TO REPAIR THE VEHICLE, WHICH DID NOT INCLUDE THE RECALL. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BY MAIL WHEN THE CONTACT SENT A COPY OF THE RECALL NOTICE HE RECEIVED. THE MANUFACTURER SENT THE RECALL LETTER BACK TO THE CONTACT AND STATED THAT THIS WAS NOT INFORMATION THEY REQUESTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ID

11267371

Incident

Jul 1, 2010

THE BMW 535I THAT I HAVE HAS HAD MANY PROBLEMS WITH THE FUEL SYSTEM. ALL PUMPS HAVE BEEN REPLACED AND STILL THE CAR WILL STOP RUNNING AT ANY TIME. IT HAS HAPPENED AT DIFFERENT SPEEDS AND HAS CAUSED ME TO GET OFF THE ROAD AND GET THE CAR TOWED. I HAVE SPENT SO FAR OVER 6,000 DOLLARS ON PUMPS . NOW THE CAR IS BACK IN THE SHOP AND I AM TOLD THAT I AM STARING AT ANOTHER BIG BILL. THIS HAS BEEN AN ON GOING PROBLEM FOR ABOUT A YEAR AND A HALF. BMW HAS GIVEN ME ONE EXCUSE AFTER THE OTHER. THIS IS VERY DANGEROUS BECAUSE IT HAS HAPPENED TO ME IN TRAFFIC AT SPEED. BEEN LUCKY NOT TO CRASH THE CAR.

NHTSA ID

11256273

Incident

Jun 30, 2018

Mileage

90,000 mi

FUEL PUMP RANDOMLY CAUSES ENGINE FAILURE DURING NORMAL DRIVING CONDITIONS CAUSING IT TO MALFUNCTION, STALL ENGINE, AND ENDANGER THE CARS OCCUPANTS SAFTEY IN NORMAL TO HEAVY TRAFFIC CONDITIONS. THE FUEL PUMP WILL RESET ITSELF AFTER 5-10 MINUTES AND THE CAR WILL START AGAIN ALLOWING IT TO THEN SAFELY EXIT THE ROADWAY.. THIS ISSUE IS RANDOM IN OCCURANCE. IT COULD HAPPEN TWICE IN ONE DAY, OR IT COULD HAPPEN ONLY TWICE IN ONE MONTH.

NHTSA ID

11218692

Incident

Jun 5, 2019

Mileage

130,000 mi

TL* THE CONTACT OWNS A 2010 BMW 535I. THE CONTACT STATED THAT WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT ATTEMPTED TO RESTART THE VEHICLE WHILE IN TRAFFIC BUT IT FAILED TO START. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. ON ANOTHER OCCASION, THE CONTACT STATED THAT THE PASSENGER REAR SIDE OF THE VEHICLE DROPPED CLOSER TO THE ROAD AND WAS DRAGGING WHILE DRIVING. THE CONTACT COASTED OVER TO THE SIDE OF THE ROAD BUT DID NOT NOTICE WHAT CAUSED THE FAILURE. THE CONTACT DROVE THE VEHICLE TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE HYDRAULIC DETACHED AND NEEDED TO BE REPLACED. THE VEHICLE WAS TAKEN TO NALLEY BMW OF DECATUR DEALER, LOCATED AT 1606 CHURCH ST, DECATUR, GA 30033, (404) 994-4329, FOR THE STALLING FAILURE AND IT WAS INFORMED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 16V746000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 110,000.

NHTSA ID

11207323

Incident

Dec 19, 2018

Mileage

110,000 mi

HIGH PRESSURE FUEL PUMP FAILED. THIS PART HAS BEEN HIGHLY PUBLICIZED AS FAULTY. INCLUDING RECALLS AND EXTENDED WARRANTEES. THE FAILURE AT HIGH SPEEDS CAUSED STALLING AND WAS VERY DANGEROUS. BMW FAILED TO REPLACE FOR FREE THE HIGH PRESSURE FUEL PUMP AND CHARGED ME FULL PRICE. FAILURE TO HONOR RECALL/WARRANTY. IT HAS BEEN NOTED 150,000 PLUS VEHICLES ARE AFFECTED. THIS NEEDS TO BE A MANDATORY RECALL AND PAID IN FULL BY BMW. SEEKING INVESTIGATION AND REIMBURSEMENT. I HAVE THE INVOICE IF NEEDED.

NHTSA ID

11206285

Incident

Apr 29, 2019

Mileage

118,000 mi

MY CAR SMELLS LIKE GAS. I HAVE TAKEN MY CAR TO TWO BMW SHOPS AND IT'S THE SAME THING EVERY TIME. THEY CAN'T FIND ANYTHING. PLUS, MY CHECK ENGINE LIGHT STAYS IN ALL THE TIME. THE DEALERSHIP TELLS ME THE SAME THING THAT CAN'T FINE THE PROBLEM. ALSO, MY HEADLIGHTS HAS A MALFUNCTION PROBLEM, IT WORKS WHEN IT WANTS TO WORK.

NHTSA ID

11161070

Incident

May 16, 2015

Mileage

15 mi

BMW EXTENDED WARRANTY TO 10 YEARS FOR THE INJECTORS. VEHICLE EXPERIENCED INJECTOR PROBLEMS SEVERELY IMPACTING ACCELERATION AND FAILING TEXAS EMISSIONS TESTING. BMW THEN DENIED REIMBURSEMENT. THIS ISSUE IS A SERIOUS SAFETY PROBLEM AND A RECALL SHOULD HAVE BEEN IMPLEMENTED.

NHTSA ID

11139857

Incident

Aug 29, 2018

Mileage

70,000 mi

CAR STARTED SPUTTERING AND STALLED AFTER TAKING OFF FROM A RED LIGHT.

NHTSA ID

10836553

Incident

Feb 16, 2016

YELLOW ENGINE LIGHT CAME ON, WAS TESTED AND NOTHING WAS FOUND. IT STARTED USING MORE GAS THAN USUAL AND LONG-CRANKS STARTING THE ENGINE AND SHAKING AFTER THE ENGINE STARTED. THE DIAGNOSIS WAS ALL 6 FUEL INJECTORS NEEDED REPLACEMENT AS THEY WERE LEAKING GASOLINE, THEY ALL FAILED AT 73,000 MILES.

NHTSA ID

10819750

Incident

Dec 21, 2015

Mileage

73,000 mi

MY 3 KIDS AND I HAD LEFT THE BMW DEALER AFTER I HAD PARTS SERVICED/PARTS REPLACED, AND JUMPED ON THE INTERSTATE. I WAS CRUISING AROUND 70MPH WHEN I FELT THE CAR SLOW DOWN AND THE MSG "ENGINE MALFUNCTION, REDUCE SPEED" APPEARED. I VEERED TO THE RIGHT A LITTLE,BUT I QUICKLY FOUND AND EXIT AND PULLED OVER. FORTUNATELY, THE TRAFFIC ON THE INTERSTATE WAS LITE AND AN ACCIDENT WAS AVOIDED, BUT IT DID GET MY HEART RACING. THE DEALER SAID THIS WAS A "COMMON" TYPE OF MSG, BUT I'M WEARY. I TRIED TELLING THEM ABOUT THE FUEL PUMP ISSUE, BUT THEY SAID MY CAR WAS NOT AFFECTED. THEY WANTED TO CHARGE ME ANOTHER DIAGNOSTIC FEE AND I JUST PAID TO HAVE MY CAR SERVICED AND DIAGNOSED! THEY ALSO SUGGESTED I CONTINUE TO DRIVE IT UNTIL THE ISSUE FORCES ME TO HAVE TO BRING IT IN - BASICALLY UNTIL SOMETHING BREAKS. I WOULD HAVE THE DEALER WOULD HAVE STARTED WITH REPLACING THE HIGH PRESSURE FUEL PUMP AND MOVING ON FROM THERE SINCE IT IS A DOCUMENTED PROBLEM. WE'LL SEE WHAT HAPPENS. *TR

NHTSA ID

10584812

Incident

Apr 24, 2014

Mileage

62,500 mi

I PURCHASED A PRE-OWNED 2010 BMW 535I ON 12/31/2013. THE NEXT DAY (NEW YEAR'S DAY), AND WITHOUT ANY WARNING OR INDICATION, THE VEHICLE SPONTANEOUSLY SHUT DOWN, COMING TO A ROLLING STOP. AS SOON AS THE ENGINE SHUT DOWN, THE DASHBOARD SHOWED A "FUEL PUMP" WARNING, WHICH ALSO NOTED THAT "CONTINUED DRIVING IS POSSIBLE." HOWEVER, SEVERAL ATTEMPTS TO RE-START WERE NOT SUCCESSFUL, AND THE VEHICLE HAD TO BE PUSHED TO A SAFE LOCATION. PRIOR TO THE ENGINE FAILURE, I WAS DRIVING AT ABOUT 35 MPH ON A 2-LANE DIVIDE ROADWAY, WHERE CONSTRUCTION BARRICADES REPLACED THE SHOULDER. THE INCIDENT OCCURRED JUST AROUND MIDNIGHT, AND THERE WAS VERY LITTLE TRAFFIC, SO WE WERE SPARED CERTAIN CATASTROPHE. THE VEHICLE WAS TOWED TO MY HOME, AND ALTHOUGH THE ENGINE LIGHT STAYED ON, WE WERE ABLE TO DRIVE IT BACK TO THE DEALERSHIP FROM THERE. FOR THE NEXT 30+ DAYS, VARIOUS FUEL INJECTION SYSTEM COMPONENTS WERE SERVICED AND/OR REPLACED INCLUDING THE FOLLOWING: HIGH-PRESSURE FUEL PUMP REPLACED; LOW-PRESSURE FUEL PUMP REPLACED; FUEL INJECTORS FLUSHED, IGNITION COILS AND SPARK PLUGS REPLACED. AFTER EACH OF THOSE "FIXES", THE VEHICLE WAS RETURNED TO US, AND SHUT DOWN AGAIN ON THE ROAD AND IN TRAFFIC WITHIN 2 DAYS. FINALLY, THE INJECTION PUMP CONTROL MODULE WAS REPLACED, AND THE VEHICLE UNDERWENT A COMPLETE SOFTWARE SYSTEM UPDATE. WE PICKED UP THE VEHICLE FOR THE 4TH TIME ON 2/3/2014, AND IT APPEARS THAT THE PROBLEM HAS BEEN CORRECTED AND OUR SAFETY RESTORED.... *TR

NHTSA ID

10563583

Incident

Jan 1, 2014

Mileage

62,000 mi

ON JANUARY 12, 2013, WHILE DRIVING WITH MY FAMILY ON A SOUTHERN CALIFORNIA HIGHWAY AT SPEEDS OF ROUGHLY 70 MPH, OUR 2010 BMW 535I SEDAN, SUDDENLY LOST POWER, STALLED, COULD NOT ACCELERATE, AND BECAME DIFFICULT TO CONTROL AS I CROSSED 3 LANES OF TRAFFIC; SURPRISINGLY GUIDED THE VEHICLE SAFELY TO THE RIGHT SHOULDER. AT THE TIME THE VEHICLE LOST POWER, A WARNING INDICATOR LIGHT DISPLAYED, "ENGINE MALFUNCTION-REDUCED POWER." AS A RESULT, IT REQUIRED A TOW SERVICE TO A LOCAL BMW DEALERSHIP. *TR

NHTSA ID

10492993

Incident

Jan 12, 2013

Mileage

32,007 mi

TL* THE CONTACT OWNS A 2010 BMW 535I. THE CONTACT STATED THAT WHILE TRAVELING 20 MPH, THE VEHICLE BEGAN TO SHAKE VIOLENTLY THEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS DRIVEN TO THE CONTACT'S DESTINATION AND WAS LATER TAKEN TO THE DEALER WHERE IT WAS CONFIRMED THAT THREE OF THE SIX THE FUEL INJECTORS HAD FAILED. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WAS 53,300.

NHTSA ID

10479826

Incident

Oct 9, 2012

Mileage

53,300 mi

I WAS ACCELERATING UP A HILL ON THE HIGHWAY AND MY CAR JUST LOST POWER. *TR

NHTSA ID

10368176

Incident

Nov 22, 2010

ACCELERATION FOR THE VEHICLE WAS REDUCED BY MORE THAN 50%. 0-60 MPH WAS APPROXIMATELY 15 SECONDS. AT LEAST THE VEHICLE WAS DRIVABLE. NO WARNING, NO INDICATOR. THE WARNING MESSAGE DID SHOW UP THE NEXT DAY. *TR

NHTSA ID

10360549

Incident

Oct 11, 2010

Mileage

8,614 mi