2006 BMW K1200 R

ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V-617) of the subject motorcycles.In conducting recall 13V-617, BMW voluntarily expanded the scope of affected vehicles from ODI'soriginal scope, MY2005-2008 R-series motorcycles, to include the primary and auxiliary fuel pumps on all MY 2005-2011 R-series, MY 2005-2011 K12&13 models, MY 2010-2011 RR models, and the MY 2012 K1600 motorcycles.The total number of motorcycles subject to this recalled is 50,184.The 55 reports cited in this investigation can be viewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following complaint identification numbers:10485789,10449393,10521322,10475150,10435325,10493015,10471642, 10448216,10488899,10356156,10433733,10442023,10492342,10435968, 10492961,10504324,10485882,10433013,10453738,10474390,10417320, 10485276,10444876,10508150,10485807,10492118,10491835,10425962, 10430734,10488652,10485274,10493320,10522421,10399423,10443840, 10448325,10490417,10485452,10433589,10467136,10420291,10503806, 10532145,10523763,10523626,10425514,10354202,10437222,10444742, 10454834,10532172,10487624,10435984,10452476, 10485337

My motorcycle developed a large fuel leak running over the hot engine. i found the leak to be coming from the fitting where the fuel line attaches at the fuel pump. This motorcycle already had a repair several thousand miles ago for the same issue. Apparently it wasn't fixed. correctly because it is leaking pretty bad. Was the improved part installed? If so, Is the improved part also faulty?

NHTSA ID

11619174

Incident

Mar 1, 2024

I HAVE COMPLAINED ABOUT THIS ISSUE MULTIPLE TIMES TO MULTIPLE BMW DEALERS AND ALL ACT LIKE THEY'VE NEVER HEARD OF WHAT I AM DESCRIBING. IT'S ALL OVER THE MESSAGE BOARDS AND THERE ARE MANY PEOPLE WITH THIS PROBLEM. ENGINE CUTS OFF WHEN THE CLUTCH IS PULLED IN AND THE IDOL DROPS. IT IS VERY DIFFICULT TO RESTART THE BIKE QUICKLY AS IT SEEMS TO NEED 30 SECONDS TO 2 MINUTES TO "REST" BEFORE PRESSING THE IGNITION BUTTON WILL DO ANYTHING. THIS HAS HAPPENED TO ME AT LOW SPEEDS AND AT HIGH SPEEDS BUT TYPICALLY UNDER SIMILAR CONDITIONS. IT OCCURS WHEN THE BIKE HAS BEEN RUNNING FOR 30 MINUTES PLUS AND IS MORE PROBLEMATIC WHEN TEMPERATURE IS ABOVE 80 DEGREES. ON MOST RIDES, IT DOES NOT HAPPEN AT ALL. THE ISSUE SEEMS TO OCCUR RANDOMLY BUT ONCE IT DOES START HAPPENING, IT CONTINUES TO HAPPEN FOR THE REMAINDER OF THE TRIP. THIS IS EXTREMELY DANGEROUS AND BMW IS BASICALLY IGNORING IT. THIS HAS HAPPENED TO ME AT VERY SLOW SPEEDS AS I COAST INTO A PARKING LOT OR GAS STATION AFTER A LONG RIDE AS WELL AS AT 70 MPH ON A CROWDED HIGHWAY WHEN I PULL IN THE CLUTCH TO DOWNSHIFT. IT HAS OCCURRED IN VERY BUSY NYC TRAFFIC AND ON HIGHWAY EXIT RAMPS. BASICALLY, ANYWHERE WHERE THE CLUTCH MAY BE NEEDED TO DOWNSHIFT OR COAST TO A STOP IS A POTENTIAL AREA FOR THE ENGINE TO TURN OFF. SEVERAL TIMES, I HAVE BEEN STRANDED IN THE MIDDLE OF A BUSY ROAD WHERE I HAVE HAD TO GET OFF THE BIKE AND PUSH IT TO THE SIDE OF THE ROAD UNTIL I COULD GET IT RESTARTED. MY ONCE BELOVED MOTORCYCLE NOW SITS IN MY GARAGE AND IS ONLY USED AS A BACK UP VEHICLE WHEN MY CAR IS NOT AVAILABLE. BMW NEEDS TO ADMIT TO THE PROBLEM AND ISSUE A RECALL BEFORE SOMEONE GETS KILLED.

NHTSA ID

10715509

Incident

May 20, 2009

Mileage

12,000 mi

FUEL STRIP INSIDE FUEL TANK THAT SENDS FUEL LEVEL INDICATIONS FAILED. THIS IS THE 4TH STRIP IN 3 YEARS. THIS PROBLEM IS PRESENT IN SEVERAL BMW MOTORCYCLES BUILT FROM 2005 TO PRESENT. *TR

NHTSA ID

10569126

Incident

Mar 10, 2014

Mileage

18,000 mi

WHEN I WAS STOPPED AT AN INTERSECTION I NOTICED A VERY STRONG FUEL SMELL COMING FROM MY MOTORCYCLE. I LOOKED FOR LIQUID FUEL LEAKING TO THE GROUND BUT FOUND NONE. I WAS VERY NEAR HOME, SO I RETURNED AND REMOVED THE BODY PANELS TO EXAMINE THE FUEL SYSTEM. I FOUND FUEL LEAKING FROM THE FUEL TANK/PUMP CAP DOWN ONTO THE TOP OF THE ENGINE AND ALTERNATOR. I REMOVED THE TANK AND EXAMINED THE FUEL PUMP ASSEMBLY AND FOUND MULTIPLE CRACKS RADIATING OUTWARD FROM THE PUMP OUTLET CONNECTOR. THE PLASTIC USED FOR THE FUEL PUMP CAP DOES NOT APPEAR TO BE HOLDING UP OVER TIME AND HAS CAUSED A FUEL LEAK THAT COULD CAUSE A FIRE WHEN IT COMES IN CONTACT WITH THE ALTERNATOR. THIS IS THE SECOND FUEL LEAK I HAVE HAD ON THIS MOTORCYCLE DUE TO POOR QUALITY PLASTIC COMPONENTS. *TR

NHTSA ID

10556210

Incident

Dec 14, 2013

Mileage

29,180 mi

THERE ARE SEVERAL CRACKS ON THE FLANGE WHERE FUEL LINE HAS A CONNECTION. THESE CRACKS ARE CAUSING FUEL TO LEAK ONTO THE MOTOR AND ALTERNATOR CREATING A FIRE HAZARD. FUEL ALSO POOLS IN AREAS WITH SENSITIVE ELECTRONICS WHERE FUEL WASN'T MEANT TO BE STORED. I HAVE NO DOUBT THAT THIS WOULD EVENTUALLY LEAD TO A FIRE THAT MOST LIKELY WOULD LEAD TO SEVERE BODILY HARM OR DEATH! IT APPEARS BMW IS AWARE OF THIS PROBLEM ALSO AS THEY HAVE UPDATED THIS PART AS WELL BUT HAVEN'T ISSUED A RECALL YET EVEN THOUGH ITS UNDER INVESTIGATION. ALL EVIDENCE SHOWS THAT BMW IS AWARE OF THESE INHERENT DESIGN FLAWS IN THIS MODEL MOTORCYCLE BUT REFUSES TO ISSUE A RECALL PUTTING THE PUBLIC AS RISK. I BELIEVE THE NHTSA NEEDS TO TAKE ACTION AND FORCE BMW TO RECALL AND REPLACE WITH THE UPDATED FUEL PUMP ASSEMBLY, INCLUDING THE FUEL PUMP CONTROLLER AND FUEL PUMP CONTROLLER GASKET. *TR

NHTSA ID

10524509

Incident

Jun 28, 2013

Mileage

22,900 mi

TL* THE CONTACT OWNS A 2006 BMW K1200R. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 20 MPH, THE VEHICLE SHIFTED OUT OF SECOND GEAR AND LUNGED FORWARD. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FAILURE OCCURRED BECAUSE THE TRANSMISSION NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 56,000. *TR

NHTSA ID

10520854

Incident

Jun 1, 2013

Mileage

56,000 mi

TL* THE CONTACT OWNS A 2006 BMW K1200 R MOTORCYCLE. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE SHIFTED OUT OF GEAR AND VIBRATED. THE VEHICLE WAS TAKEN TO THE DEALER, WHO STATED THE TRANSMISSION HAD FAILED. THE TRANSMISSION WAS REPLACED. THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE FAILURE MILEAGE WAS 5,600. THE CURRENT MILEAGE WAS 5,700. UPDATED 07/10/13*LJ

NHTSA ID

10520713

Incident

May 17, 2013

Mileage

5,600 mi

AFTER FINISHING A RIDE, HAD STRONG SMELL OF GASOLINE COMING FROM UNDER INSTRUMENT UNIT. DEALER TODAY FOUND CRACKED FUEL PUMP UNIT CAUSING BIKE TO LEAK GAS RIGHT ABOVE ENGINE. *TR

NHTSA ID

10487501

Incident

Nov 30, 2012

Mileage

17,411 mi

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