ElectricalEnginePowertrain (other)
Filed Sep 23, 2026
My 2021 BMW X5 xDrive40i intermittently fails to start, occurring on approximately 80% of start attempts, and displays the message "Repeat Start Attempt." This has been confirmed by code reading to be a starter-related malfunction. This defect significantly affects vehicle reliability and raises a potential safety concern. BMW previously recalled vehicles equipped with similar starter motors due to starter solenoid defects that could cause overheating, electrical short circuits, and an increased risk of vehicle fire. The symptoms on my vehicle appear consistent with those associated with the previously identified defect. I respectfully request that NHTSA investigate whether the starter motor defect previously addressed through BMW recalls extends beyond the identified production range, including 2021 model year vehicles. The recurring failure, similarity to previously recalled defects, and potential fire hazard warrants further review.
- NHTSA ID
- 11766408
- Incident
- Jul 1, 2026
ElectricalPowertrain (other)
Filed Sep 21, 2026
My 2021 BMW X5 xDrive40i Sport (112,000 miles) intermittently fails to start, occurring on approximately 80% of start attempts, and displays the message "Repeat Start Attempt." The issue first occurred on September 8, 2026, while the vehicle was parked at my residence and was confirmed by BMW Roadshow Memphis on September 11, 2026, as a starter-related malfunction. The dealer quoted more than $1,600 to replace the starter motor because the vehicle is outside the warranty period. This defect significantly affects vehicle reliability and raises a potential safety concern. BMW previously recalled vehicles equipped with similar starter motors due to starter solenoid defects that could cause overheating, electrical short circuits, and an increased risk of vehicle fire. The symptoms on my vehicle appear consistent with those associated with the previously identified defect. Publicly available recall information indicates BMW's corrective action included software modifications intended to reduce current flow through the starter system. However, this appears to be a mitigation measure rather than a correction of the underlying hardware defect. I contacted BMW North America seeking assistance and clarification regarding the similarity between my vehicle's failure and the previously recalled condition. I was informed that my vehicle is not included in the recall population, and no resolution was offered despite my attempts to escalate the issue. I respectfully request that NHTSA investigate whether the starter motor defect previously addressed through BMW recalls extends beyond the identified production range, including 2021 model year vehicles. Specifically, whether these vehicles may contain the same defective components, whether the software remedy addresses the root cause, and whether additional vehicles should be included in an expanded recall. The recurring failure, similarity to previously recalled defects, and potential fire hazard warrant further review to protect ve
- NHTSA ID
- 11765823
- Incident
- Sep 8, 2026
Electrical
Filed Sep 13, 2026
The starter motor malfunctioned, which then prevented the car from starting when it was hot. It could only be started after it had completely cooled down. Additionally, the fault code indicated that there was a problem with the starter motor. I also noticed that there was a similar recall before, so I'm wondering if this one might also pose a risk of fire.
- NHTSA ID
- 11763905
- Incident
- May 10, 2026
Electrical
Filed Sep 8, 2026
The contact owns a 2021 BMW X5. The contact stated that the AC was inoperable. The vehicle was taken to a dealer and an independent mechanic on several occasions to repair the AC; however, the failure reoccurred after each repair. The AC was not replaced. The contact believed that the issue was caused by Hybrid system.
- NHTSA ID
- 11762762
- Incident
- Sep 8, 2026
Driver assistanceElectrical
Filed Sep 4, 2026
Vehicle: 2021 BMW X5 xDrive40i (G05) Mileage: 54,423 miles Component: Central Information Display (CID)/ MGU (Media Graphics Unit) Head Unit Safety Defect: The CID intermittently goes completely blank without warning. When this occurs, the backup camera is unavailable, creating a safety hazard when reversing. Navigation, radio, Apple CarPlay, and vehicle settings are also unavailable. Failure History/Diagnosis: The first failure occurred about one month ago while I was reversing. After several hard resets and leaving the vehicle unused for two days, the display began working again. The failure occurred again yesterday when my spouse started the vehicle. I took it to Bobby Rahal BMW of South Hills, PA. The BMW technician confirmed that the head unit (MGU) and RAM (Receiver Audio Module) are not communicating. The technician also found corrosion on the head-unit power connector and inside the head unit, suggesting moisture intrusion and/or an internal electrical short. The dealer recommended replacing the head unit, with the part costing over $4,000, plus labor and additional diagnosis to identify the source of the leak/moisture causing the corrosion. Inspection: The defect was inspected and confirmed by the BMW dealer. The failed component is available for inspection upon request. There were no police or insurance inspections. Warning Signs: There were no warning lights or messages before either failure. The display simply went blank. The failure is intermittent and unpredictable. Safety Concern: The CID can suddenly fail during operation, including while reversing, causing loss of the backup camera and other critical functions. Corrosion inside the head unit and on its power connector raises concern about a recurring moisture-intrusion or electrical/design defect. I request that NHTSA investigate whether this is a recurring safety defect affecting BMW X5 G05 vehicles and determine whether a recall or corrective action is warranted.
- NHTSA ID
- 11762076
- Incident
- Sep 3, 2026
ElectricalEngine
Filed Aug 24, 2026
The contact owns a 2021 BMW X5. The contact stated that the vehicle failed to immediately start. The vehicle started later. The engine and a yellow warning light flashed on the instrument panel. Upon research, the contact located the German Federal Motor Transport Authority (Kraftfahrt-Bundesamt), for KBA Reference Number: 16131R, which was associated with the starter motor. The contact stated that the failure was associated with NHTSA Campaign Number: 24V576000 (Electrical System, Engine and Engine Cooling) and 25V644000 (Electrical System). The vehicle was taken to an independent mechanic who determined that the failure was associated with the starter motor, which was replaced. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted, and the contact was informed that there was no recall on the VIN associated with the failure. The failure mileage was approximately 49,000.
- NHTSA ID
- 11759048
- Incident
- Aug 9, 2026
- Mileage
- 49,000 mi
BrakesDriver assistancePowertrain (other)
Filed Aug 20, 2026
We live in [XXX]. We own a 2021 BMW X5-45e. It has about 85,000 miles and has always been serviced by the BMW dealer here in [XXX] – Pierce BMW. On the evening of XXX I drove the vehicle home at 6:30PM after a 30 mile drive and parked the car outside in the shade of our house. The temperature at the time was approx. 95 degrees F. At 6:45PM we left the house and drove on the freeway and city streets of [XXX] about 8-10 miles to see a concert in downtown [XXX]. The temperature at that time was about 90-92 F. There was no wind. We then parked outside the venue for about an hour and watched the concert. We came out of the concert at about 8:30 and started the car. I drove about 200 feet to the corner and stepped on the brake. As the car slowly came to a stop the emergency/parking brake suddenly engaged at about 2-3 miles per hour. The car jerked to a very sudden and violent stop. To get the car going, I had to disengage the parking brake which was on with the indicated brake light. The engine was still on and there were no warning lights flashing. I turned the corner and accelerated again to about 15 miles per hour and touched the brakes to bring the car to a stop. The same thing happened. The car jerked to a sudden stop. To get the car going, I had to disengage the parking brake. The engine was still on and there were no warning lights flashing. It also happened a third time. That time, my elderly wife complained of pain in her back. After the third time, I turned the engine off and waited about one minute. I then restarted the car and drove it home with no problems. We have had no further issues, but this is a big concern as we no longer trust the car to perform as expected. This is a very worrisome issue and would like some answers, but apparently none are forthcoming. I took the car to Pierce BMW and they could find no fault code or problem. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
- NHTSA ID
- 11758372
- Incident
- Jul 16, 2026
EnginePowertrain (other)Suspension
Filed Aug 12, 2026
The front driveshaft universal joint failed causing the drive shaft to bust a hole in the engine and crack the transmission. There was no knocking noise prior to failure. It suddenly failed, disengaged and caused damage. I was told by service manager the u-bolt must have been defective to have failed without warning.
- NHTSA ID
- 11756576
- Incident
- Aug 6, 2026
Electrical
Filed Aug 9, 2026
The drivetrain warning light came on shortly after I started the vehicle. I noticed acceleration issues both while driving on side streets and on the freeway. I took the X5 45e into the repair center the day after the notice came on especially given the experience on the freeway, which happened during rush hour traffic. Upon inspection, I was told the starter was beginning to fail and that while there had been a recall on starters on many other BMW models, it did not include the X5 45e. BMW advised I replace the starter immediately due to safety, which cost $2,600. Two weeks later, the same drivetrain light has come on and the X5 is back at the service center for diagnosis.
- NHTSA ID
- 11755801
- Incident
- Jul 23, 2026
Electrical
Filed Aug 5, 2026
Auto Start/Stop button needs to be pressed three times to start the vehicle.
- NHTSA ID
- 11754934
- Incident
- Jun 15, 2026
Water is leaking from the microphone housing directly above the driver’s seat during normal operation. The water drips onto the driver’s head and into the roof‑mounted electronic components. This creates a safety hazard due to potential electrical shorting, distraction while driving, and possible malfunction of overhead electronics. The vehicle has only 63,000 miles, and I purchased the extended warranty. BMW denied warranty coverage and classified the issue as “wear and tear,” despite the fact that water intrusion into interior electronics is a potential design or assembly defect involving the panoramic roof drainage or sealing system. BMW North America told me the dealership would have a 50% goodwill authorization documented for the repair, but the dealership had **no record** of any goodwill coverage when I picked up my vehicle. Additionally, I was charged **$308 for one hour of diagnostic time**, of this issue and this diagnostic fee does **not** apply toward the repair cost. This is concerning and unfair business practice. I have owned multiple vehicles with sunroofs exceeding 150,000 miles and have never experienced water intrusion of any kind. This appears to be a defect that poses a safety risk and may affect other BMW X5 vehicles.
- NHTSA ID
- 11753036
- Incident
- Jul 1, 2026
Powertrain (other)Steering
Filed Jul 10, 2026
I am reporting a front differential/front drive axle failure and a separate steering wheel/steering column adjustment issue. The vehicle was brought to an independent BMW/German repair shop for a routine oil change/inspection. The shop advised me that the front differential/front drive axle assembly had failed or was severely damaged and needed repair/replacement. The vehicle/component is currently at the shop and should be available for inspection upon request. I am concerned this could put my safety and others at risk because the front differential is part of the AWD drivetrain. If it fails further while driving, it could affect drivability, traction, or vehicle control, especially at speed or in poor road conditions. The issue has been confirmed by an independent service center. To my knowledge, it has not yet been inspected by BMW, police, insurance, or government reps. A third-party warranty inspector may inspect it before repair. The exact cause is UNKNOWN. I was told BMW appears aware of this issue because the replacement part has a newer/superseded part number. This suggests BMW may have revised or updated the original part. I do not know if BMW has formally acknowledged a defect, but I am concerned this may be a broader issue given the low mileage. Separately, the power-adjustable steering wheel/steering column sometimes makes a grinding/vibrating noise when I start the vehicle and the wheel automatically moves out/down into the driving position. There were no warning lamps or dashboard messages. The exact date it first appeared is UNKNOWN, but it has occurred more than once. I previously raised this type of issue with a BMW dealer and was told it was a known issue. The exact cause is UNKNOWN. I am concerned it could involve the steering column adjustment mechanism or related components. I am reporting both issues because the vehicle is low mileage and I am concerned they may be safety-related defects rather than isolated maintenance items.
- NHTSA ID
- 11749496
- Incident
- Jul 9, 2026
I am having issues with the starter motor / battery. I have read extensively about issues with BMW X5 models having recalls during the production period of my vehicle. BMW is trying to charge $3,000 for a new starter and battery. I feel that this is a known and significant issue with BMW X5 vehicles produced during the same period as my vehicle and would like for this to be covered under recall.
- NHTSA ID
- 11746875
- Incident
- Jun 25, 2026
Visibility
Filed May 26, 2026
The vehicle's HVAC system failed due to a leaking air conditioning evaporator core. This single component handles both cabin cooling and the windshield defrost/defog function, so its failure compromises a safety-critical visibility system in addition to climate control. The failed component is available for inspection upon request. Safety risk: The vehicle is operated primarily in Florida, where ambient temperatures regularly exceed 95°F and interior cabin temperatures without functioning AC can exceed 130°F. Operating a vehicle in these conditions causes driver fatigue, reduced reaction time, and heat-related illness — all of which compromise safe vehicle operation. Loss of the defrost/defog function also creates a visibility hazard in the humid and rainy conditions common to the region. Vulnerable passengers including children and elderly riders are at additional risk of heat-related illness. Confirmation: The failure was diagnosed and confirmed by an authorized BMW dealer service department as a leaking evaporator core requiring complete dashboard removal to repair, with a quoted repair cost in the multiple thousands of dollars. Inspection: The vehicle has been inspected by the dealer only. It has not been inspected by the manufacturer, police, or insurance representatives. Warning indicators: No warning lamps or dashboard messages appeared prior to the failure. The first symptom was sudden loss of cabin cooling from the AC system. Critical context: This failure occurred at only 12,500 miles on a five-year-old vehicle that has been driven an average of approximately 2,500 miles per year. AC evaporator cores are not wear items and should not fail under any reasonable use conditions at this mileage. This is a widely documented defect pattern affecting 2019–2026 BMW G-series vehicles (X5, X6, X7, and Alpina XB7). Numerous owners across multiple model years have reported identical premature pinhole evaporator leaks at low mileage. The leading technical analysis attri
- NHTSA ID
- 11740008
- Incident
- May 20, 2026
Powertrain (other)
Filed May 20, 2026
The vehicle’s rear differential has developed significant internal "play" (excessive clearance between gears). This defect manifests as abnormal vibration and inconsistent power delivery to the wheels. The vehicle was inspected by an authorized BMW Technician at Passport BMW . Although I reported hitting a curb (low-speed impact), the official diagnostic report from the BMW Technician explicitly stated that the curb impact did not cause the differential failure. The technician identified the issue as a failure of the internal differential components, which is consistent with numerous reports of drivetrain defects in the B MW X5. Despite the vehicle being well under the 50,000-mile warranty threshold and the technician’s own finding that external damage was not the cause, BMW is currently refusing to honor the warranty repair for this critical mechanical component. I purchased the vehicle in March 2025 Certified Pre owned.
- NHTSA ID
- 11738996
- Incident
- Apr 26, 2026
After the car was.parked in sun for aome time during shopping at Costco, it did not start. We had to use remote starter which worked. However, upon doing some research I found that overheated starter is a known and recalled problem with 2021 X5 and remote start could have caused fire. Dealership also confirmed it to be the smae pronlem , but BMW has not listed this vin as recalled. I contacted BMW and they denied that it was same.problem, although mine is also 2021 X5 with smae.overheated starter problem.
- NHTSA ID
- 11738795
- Incident
- May 6, 2026
ElectricalEnginePowertrain (other)
Filed May 15, 2026
2021 BMW X5 xDrive45e PHEV, built October 2020 by BMW AG (Germany). In-service Oct 28, 2021. Vehicle intermittently shows "Drivetrain Malfunction — you can continue driving" warning. DME scan reveals 5 fault codes, all for the conventional 12V pinion starter: 21A50A — Pinion starter: timeout occurred several times in succession 21A511 — Pinion starter: timeout 21611A — Pinion starter: starting torque could not be built up; high counter torque and/or undervoltage 216119 — Pinion starter: line break in starter control (KL50/KL30) 216115 — Pinion starter: attempt to start with blocked starter detected 21A50A and 216115 are protected memory codes that cannot be cleared by standard OBD-II tools. The main 12V AGM battery was replaced and registered; codes continue to recur. This signature matches the B58 pinion starter defect addressed in NHTSA Recall 24V-576 (Aug 2024) and 25V644 (Nov 2025, physical starter replacement). The vehicle's German manufacture date falls inside the production windows of KBA recalls 15630R, 15632R, and 15633R — all covering X5 G05 for short-circuit and fire risk from starter relay corrosion or inadequate mounting. BMW AG has issued an ADAC advisory not to leave affected vehicles running unattended after starting. BMW NA Customer Relations was contacted. Initial verbal response: U.S. recalls don't apply because the xDrive45e PHEV uses a different starter than non-hybrid B58 vehicles. However, codes 216115 and 216119 only exist on vehicles equipped with a conventional pinion starter — confirming this vehicle has the same component. The subsequent written denial pivoted to warranty expiration without addressing the technical or recall-scope questions. Filing so the field record reflects this defect signature for future U.S. recall scope expansion analysis.
- NHTSA ID
- 11738107
- Incident
- May 1, 2026
The contact owns a 2021 BMW X5. The contact stated that while driving at an undisclosed speed, the air bag warning light unexpectedly illuminated. The vehicle was taken to the dealer where it was diagnosed that the air bag had failed and that the air bag and/or the sensor needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA hotline for further assistance. The failure mileage was approximately 63,382.
- NHTSA ID
- 11736074
- Incident
- May 5, 2026
- Mileage
- 63,382 mi
Water pump failed while driving on highway. Completely shut down and began to smoke violently. Luckily wife was able to pull over immediately without crashing. Wife and children very disturbed. Looked up issue and 720000 BMW x5 have been recalled with same exact issue. Ours is not. Why?????
- NHTSA ID
- 11734883
- Incident
- Apr 9, 2026
Driver assistancePowertrain (other)
Filed Apr 30, 2026
Front Differential - Repair/Replacement on 2021 BMW X5 M50i. Extreme safety issue. Ironically failed right after 50k warranty. Currently at 50742 miles. Brought vehicle in 6 different occasions in the last year and a half. One time for a similar issue (approx. 1 year ago) and instead of addressing the problem at the time they just replaced the transfer case, masking the root issue and pending complete failure of the system.
- NHTSA ID
- 11734778
- Incident
- Apr 18, 2026
The original B58 engine (B58B30M0, 2015–2017) utilized a conventional mechanically robust gerotor oil pump with predominantly metallic internal construction and demonstrated strong reliability in field operation. Beginning with the B58 Technical Update introduced for 2018 production (B58B30O1), BMW redesigned the lubrication system by integrating the engine vacuum pump and oil pump into a combined variable-displacement assembly. This redesign introduced a thermoplastic internal adjusting ring (carrier) responsible for regulating oil pump displacement through rotor eccentricity control. This component, constructed from reinforced thermoplastics including PA66-GF materials, operates within a chemically aggressive and thermally cyclic environment involving continuous exposure to engine oil additives, fuel dilution, condensation, and repeated heat cycling. While acceptable under accelerated validation testing, real-world operating conditions increasingly demonstrate premature degradation consistent with polymer embrittlement and fracture. Observed Failure Mode Documented owner and technician reports indicate that under cold-start conditions — particularly in sub-freezing climates — elevated oil viscosity and startup load impose increased mechanical stress on the thermoplastic carrier. Fracture of this internal component allows debris intrusion into the pump mechanism, resulting in unstable oil pressure regulation. Commonly reported precursor symptoms include: • Inability to perform electronic oil level measurement via iDrive • Erratic or oscillating oil pressure behavior • Intermittent lubrication warnings or absence of warning prior to failure • Rapid progression to bearing damage and engine seizure In many cases, drivers receive insufficient warning before catastrophic lubrication loss occurs. Vehicles may become disabled without notice, including during highway operation or winter driving conditions, leaving occupants stranded in potentially dangerous environ
- NHTSA ID
- 11728431
- Incident
- Mar 31, 2026
See attached document for complaint.
- NHTSA ID
- 11728317
- Incident
- Jan 20, 2026
Electrical
Filed Mar 5, 2026
The contact owns a 2021 BMW X5. The contact stated that while starting the vehicle, the Push to Start button failed to function as intended. After several attempts, the vehicle started. The drivetrain warning light was illuminated. The vehicle was taken to the dealer, where it was diagnosed, and determined that the starter had failed and needed to be replaced. The dealer informed the contact to cease driving the vehicle due to safety concerns. The vehicle was not yet repaired. The vehicle remained at the dealer unrepaired. The manufacturer was notified of the failure. The failure mileage was 47,600.
- NHTSA ID
- 11722339
- Incident
- Feb 19, 2026
- Mileage
- 47,600 mi
Electrical
Filed Feb 23, 2026
The contact owns a 2021 BMW X5. The contact stated that while driving at an undisclosed speed on the highway, the vehicle shut off. The vehicle was pulled off to the side of the road, but failed to restart after several attempts. The vehicle was towed to a local dealer, where it was diagnosed with starter failure. The dealer referenced NHTSA Campaign Number: 20V761000 (ELECTRICAL SYSTEM); however, the VIN was not included in the recall. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 30,000.
- NHTSA ID
- 11719875
- Incident
- Feb 22, 2026
- Mileage
- 30,000 mi
Electrical
Filed Feb 11, 2026
the vehicle delays to start and will not recognize that key is in the vehicle. the starter button has to be pushed three times until the vehicle recognizes the key is in the vehicle. the vehicle was inspected at a BMW dealership and no codes or errors were found. battery is still good but possible issues with the starter.
- NHTSA ID
- 11717419
- Incident
- Nov 24, 2025
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.