2013 Can-Am Spyder RT Fuel system Problems

EXCESS HEAT HAS MELTED THE BRAKE LINE TWICE, MASTER CYL. MELTED, BRAKS GET SOFT AND INHIBIT STOPPING POWER, ELECTRICAL WIRINGIS DEGRADING FROM EXCESS HEAT, GAS TANL GET SO HOT THE GAS STARTS TO BOIL, PANELS ARE MELTING AND WARPING FROM EXCESS HEAT. THE UNIT HAS BEEN DECLARED UN SAFE TO RIDE. BRP REFUSES TO ADDRESS THE SAFETY ISSUES, ALL RECALLS AND UPGRADES HAVE BEEN DONE AND THE PROBLEM IS JUST GETTING WORST, BRP, WILL NOT FIX ONLY OFFERS TO HIDE THE COMETIC DAMAGE

NHTSA ID

11114334

Incident

Jun 15, 2018

Mileage

27,000 mi

TL* THE CONTACT OWNS A 2013 CAN-AM SPYDER RT. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V095000 (ENGINE); HOWEVER, THE MANUFACTURER'S REMEDY WAS INCOMPLETE. THE MANUFACTURER STATED THAT THEY WOULD BE REPLACING THE BODY PANEL WITH NEW IMPROVED BODY PANELS AND AN UPGRADED FUEL SYSTEM KIT. THE CONTACT RECEIVED TEMPLATES TO USE TO CUT OUT PIECES OF THE BODY PANEL. THE MANUFACTURER STATED THAT THIS WAS THE ONLY AVAILABLE REPAIR FOR THE ISSUE. THE FAILURE MILEAGE WAS UNKNOWN. .. .UPDATED 07/21/15 *BF

NHTSA ID

10724817

Incident

Jun 1, 2015

WE HAVE BEEN WAITING FOR A RECALL FIX THAT WAS INFORMED BY BRP WOULD BE IN MAY 2015. THROUGH SOCIAL MEDIA WE WERE TOLD BY BRPCARE THAT THE FIX WAS READY AND SUPPLIED PICTURES. WE HAVE SCHEDULED THE WORK BUT AM NOT HAPPY WITH THE FIX AS IT CHANGES THE APPEARANCE OF THE VEHICLE. WHEN I CALLED NHTSA I WAS INFORMED THAT SHE COULD NOT FIND ANY INFORMATION THAT THIS FIX WAS APPROVED. *TR

NHTSA ID

10722391

Incident

May 27, 2015

WE WERE PART OF A NATIONAL BIKE CLUB RIDE TO A BEACH RESORT ACCOMPANIED BY APPROXIMATELY 300 RIDERS. WHEN WE DEPARTED ABOUT 7 AM, TEMPERATURES WERE IN THE LOW 70'S. THE ROUTE WAS MOSTLY DOWNHILL AND WE MAINTAINED AN AVERAGE SPEED OF ABOUT 50, 60 MPH. AFTER JUST OVER ONE HOUR WE ARRIVED AT THE RESORT WHERE WE ALL MOVED TO A LARGE GRAVEL PARKING AREA NEAR THE BEACH. WITHIN SECONDS AFTER I SHUT DOWN AND DISMOUNTED, GREY SMOKE STARTED SEEPING UP BETWEEN THE BODY PANELS WHICH QUICKLY TURNED INTO BLACK SMOKE SMELLING STRONGLY OF BURNING INSULATION. IN LESS THAN A MINUTE FIRE BROKE OUT FROM THE FRONT TOP VENTS AND BURNED THROUGH THE UPPER PLASTIC BODY PANELS EXTENDING MORE THAN 3 FEET INTO THE AIR. A FAST THINKING MEMBER RUSHED UP WITH A CO2 FIRE EXTINGUISHER AND STARTED EXTINGUISHING THE FIRE THAT BY THEN FLOWED OUT FROM UNDER THE BIKE AN THREATENED BIKES PARKED NEARBY. FORTUNATELY, THE FIRE WAS PUT OUT WITHIN 2 OR 3 MINUTES WITH NO DAMAGE TO OTHER PROPERTY OR ANY INJURIES. AT NO TIME DURING THE RIDE OR AT ANY OTHER TIME, EVEN WHEN AMBIENT TEMPERATURES WERE OVER 80 DID THE TEMPERATURE GAUGE REGISTER MORE THAN NORMAL. IT WASN'T UNTIL THE DAY AFTER THE INCIDENT THAT A FRIEND INFORMED ME THAT THERE HAD BEEN A RECALL ON THE YEAR & MODEL WARNING OF POSSIBLE FIRE HAZARD. ALSO, UPON CLOSE INSPECTION IT WAS NOTED THAT ONE OF THE FUEL LINES WAS BURNED, AND WAS LEAKING. *TR

NHTSA ID

10712984

Incident

Apr 11, 2015

Mileage

800 mi

ON 26 MARCH 2015 I RODE HOME AFTER WORK OF APPROXIMATELY 30 MILES. THE OUTSIDE AIR TEMPERATURE THIS DAY WAS APPROXIMATELY 85 DEGREES AS A HIGH THAT DAY. UPON ARRIVING HOME, I LEFT MY 2013 CAN AM SPYDER RT SE-5 OUT SIDE THE GARAGE AS DIRECTED BY THE INTERIM RECALL NOTICE. I GOT OFF MY SPYDER AND NOTICED A STRANGE SOUND COMING FROM UNDER THE SEAT. I REMOVED MY HELMET AND LIFTED THE SEAT. THE SOUND WAS COMING FROM THE GAS TANK. I REMOVED THE GAS CAP AND COULD SEE GAS BOILING IN THE TANK. I HAVE NOTICED STRONG GAS SMELLS AND REPORTED THAT EARLY, BUT NEVER HAVE I HAD GAS BOILING IN THE TANK. I PUT THE GAS CAP BACK ON AND PUT MY HELMET IN THE GARAGE. I REOPENED THE GAS CAP IT WAS STILL BOILING AND WAS GOING TO FILM THIS, BUT WAS FEARFUL SOMETHING MIGHT HAPPEN. I CONTACTED MY DEALER WHO RETURNED MY CALL THE NEXT DAY. HE RELATED THEY HAD EXPERIENCED THAT BEFORE DURING THE SUMMER MONTHS. THEY SAID IT WAS STILL SAFE TO RIDE AND TAKE THE APPROPRIATE PRECAUTIONS AND WE WOULD HAVE TO SEE HOW THE RECALL DESIGN DISSIPATES THE HEAT. I CONTACTED A SECOND DEALER WHO RELATED THEY CONTACTED BRP AND NO ONE HAS REPORTED OR DEALT WITH ISSUES LIKE THIS? THEY RECOMMENDED I TRANSPORT THE UNIT TO THEM APPROXIMATELY 3 HOURS AWAY. I CALLED A THIRD DEALER AND WAS ADVISED OF THE PENDING RECALL. BOILING GAS IS SCARY IN MY BOOK, SINCE WHEN YOU ARE RIDING THE SPYDER YOU ARE RIDING VIRTUALLY ON TOP OF THE GAS TANK. THIS IS A BIT DISCOURAGING FOR THE AMOUNT OF MONEY TO PURCHASE THIS UNIT. *TR

NHTSA ID

10702904

Incident

Mar 26, 2015

Mileage

9,000 mi

TL*THE CONTACT OWNS A 2013 CAN-AM SPYDER RT. THE CONTACT STATED THAT WHILE DRIVING AT 40 MPH, THERE WAS A BURNING FUEL ODOR AS WELL AS EXCESSIVE HEAT COMING FROM THE PASSENGER SIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER MULTIPLE TIMES. THE TECHNICIAN WAS UNABLE TO DIAGNOSE OR REPAIR THE VEHICLE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V095000 (ENGINE) HOWEVER, THE PART NEEDED TO REPAIR THE VEHICLE WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 700.

NHTSA ID

10702107

Incident

Mar 27, 2015

Mileage

700 mi

TO BRP CAN AM SPYDER 2013 CAN AM SPYDER RT LIMITED 9-29-2014 I HAVE A BRAND NEW CAN AM SPYDER RT LIMITED STOPPED ON ME 2 TIMES IN FIRST GEAR WITH 120 MILES. NEXT THIS BIKE STOPPED ON ME AGAIN 11 TIMES OVER THE WEEKEND. THIS BIKE SHUTS OFF AT EVERY LIGHT I STOP AT. WHICH IS DANGEROUS. I WAS ALMOST REAR ENDED AT LEAST 2 TIMES .. I TOLD MY SALESMAN THAT I HAVE A STRONG GAS SMELL IN MY GARAGE .I TOOK BIKE AND DEALERSHIP TOLD ME TO LEAVE OVERNIGHT DUE TO STRONG GAS SMELL AND SHUTTING OFF. MY BIKE WAS READY FOR PICK UP THE NEXT DAY. I WAS TOLD THE CANISTER WAS OK AND THE LOUD FUEL SMELL SHOULD BE GONE .I WAS ADVISED THAT ALL RECALLS FOR THIS MODEL HAVE BE DONE. I WAS TOLD DEALER DID A GAS TREATMENT AND WAS ADVISED BIKE IS A 2013 MODEL WHICH HAD GAS SITTING IN TANK FOR A LONG TIME . I WAS ASK IF I TOP OFF GAS AND I TOLD THE DEALER NO! I READ ALL THE BOOKLET AND WATCH VIDEO PERTAINING TO THIS BIKE ALONG WITH SIGNING UP FOR SPYDERLOVER.COM. . I KNOW ALL BIKE HAVE BREAK IN PERIODS, BUT THIS IS TOTALLY UNACCEPTABLE AND SURELY NOT SAFE. I WAS INFORMED TO JUST RIDE MY BIKE AND TO REV THE ENGINE WHEN IT SEEMS LIKE IT'S GOING TO SHUT OFF. NOW WITH 500 MILES THE FUEL SMELL IS EVEN STRONGER AND I HAVE LOST COUNT ON HOW MANY TIMES IT SHUTS OFF IN 1ST GEAR AT A LIGHT OR JUST SITTING IN THE GARAGE. I CALL THE DEALER AGAIN. THEY INFORMED ME THAT AFTER 1,000 TO 1,500 MILES THESE ISSUES SHOULD GO AWAY AFTER THE 600 SERVICE. NOW, . THE REASON FOR THIS LETTER IS THAT THIS BIKE IS NOT SAFE BECAUSE OF THE STRONG FUEL SMELL AND I DON'T WANT TO BE REAR ENDED DUE TO BIKE SHUTTING OFF AT EVERY LIGHT. I AM ADDRESSING THIS ISSUE TO PREVENT THE ISSUE OF A POSSIBLE ACCIDENT OR A FIRE. NOW WITH 1,300 MILES AND SERVICED AT THE DEALER THE GAS SMELL HAS GOTTEN WORSE. IM TRYING TO PREVENT A FIRE OR BAD ACCIDENT FROM HAPPENING. SPYDER WEBSITE HAVE SEVERAL COMPLAINTS ONTHIS ISSUE WITH THE GAS. *TR

NHTSA ID

10701546

Incident

Sep 29, 2014

Mileage

500 mi

VEHICLE IS EXTREMELY HOT. RIGHT FOOT GETS UNBEARABLE HEAT. GAS FUMES PRESENT AT EVERY STOP. GAS FUMES FILL GARAGE WHEN BIKE IS HOT AND PARKED. CAN AM REFUSES TO DISCUSS THE DANGER OF GAS FUMES WHICH ARE EXTREMELY DANGEROUS IN A CLOSED ENVIRONMENT.THIS SAFETY ISSUE MUST BE ADDRESSED AS INDIVIDUAL OWNERS ARE POWERLESS TO GET CAN AM TO RESPOND TO THIS DANGEROUS SITUATION. PLEASE HELP *TR

NHTSA ID

10694810

Incident

Jun 5, 2013

Mileage

500 mi

MY SPYDER HAS BEEN LEAKING OIL SINCE THE DAY I BOUGHT IT NEW. I HAVE OWNED IT FOR 6 MONTHS, HAS BEEN IN THE SHOP SEVERAL TIMES. STILL LEAKING. GAS FUMES SO BAD COMING FROM THE ENGINE AFTER RIDING I CAN NOT CLOSE THE GARAGE DOOR FOR AT LEAST AN HOUR/. SMELLS OF GAS REALLY STRONG EVERY TIME I AM ON THE BIKE. GAS CAP SO HOT I CAN HARDLY TOUCH IT WHEN I NEED TO GET GAS. *TR

NHTSA ID

10664024

Incident

Jun 3, 2014

PURCHASED MY 2013 CAN-AM SPYDER ON 03/05/14, IN SPRINGFIELD, MI. MY HOME ADDRESS IS NEW IBERIA, LA. I DROVE THE BIKE BACK HOME. MY FIRST FUEL STOP I WAS OVERWHELMED BY THE STRONG SMELL OF GASOLINE AND I CAN SMELL GAS FUMES EVERY TIME I FUEL UP. AT EVERY FUELING I HAVE TO USE GLOVES OR A RAG TO PUT OVER THE GAS CAP TO UNSCREW IT BECAUSE IT IS SO HOT. THEN WHEN I TRY TO UNSCREW THE CAP IT JUST RATCHETS WITH OUT UNSCREWING IT. I HAVE SPENT AT LEAST 30 TO 45 MINUTES TRYING TO UNSCREW THE CAP AND AFTER TANK COOLS OFF THE GAS CAP RELEASES, THEN YOU CAN FUEL UP. ON SEVERAL OCCASIONS I HAVE HAD TO PRY THE GAS CAP WITH A SCREW DRIVER TO REMOVE IT AND THEN YOU CAN HEAR THE FUEL BOILING IN THE TANK. I HAD 3 GAS CAPS FROM ANOTHER RECALL AND TRIED ALL 3 CAPS AND THEY DID THE SAME THING, JUST RATCHET AND NOT UNSCREW. WHILE TRAVELING I WAS IN PENSACOLA, FL AND COULD NOT REMOVE THE GAS CAP AND WENT TO THE DEALERSHIP THERE AND THEY REPLACED THE GAS CAP AFTER IT COOLED OFF. THE NEXT DAY I HAD TO RE-FUEL AND THE CAP THEY JUST PUT ON WOULD NOT UNSCREW. THURSDAY OCTOBER 30, 2014, I HAD TO REFUEL AND COULD NOT OPEN THE FUEL TANK AND HAD TO PRY IT OPEN WITH A SCREW DRIVER TO PUT FUEL TO GET HOME. WHILE DOING SO THE CAP WAS SO TIGHT THAT THE TOP PORTION BROKE OFF LEAVING THE BOTTOM PORTION IN THE FUEL TANK NECK. IT GETS SO HOT MY RIGHT FOOT ACTUALLY BURNS FROM THE ENGINE HEAT. WHEN I WANT TO CRANK THE BIKE AFTER FUELING THE BIKE DOES NOT WANT TO CRANK. IT SPINS THE ENGINE FOR A LONG TIME BEFORE IT CRANKS AND THEN IT RUNS SO BAD, MISSING ETC., AND DIES OUT 2 OR 3 TIMES BEFORE I CAN TRAVEL. THEN WHEN I GET TO PLACES I HAVE TO STOP THE BIKE ENGINE DIES OUT WHILE COASTING OR TAKING OFF, LEAVING YOU IN AN INTERSECTION WITH NO POWER. I ASKED THE DEALERSHIP TECH IN PENSACOLA WHAT CAUSED THAT AND HE ADVISED CAN-AM HASN'T FIGURED OUT WHY THAT HAPPENS JUST YET. *TR

NHTSA ID

10651917

Incident

Mar 5, 2014

Mileage

150 mi

600 MILE SERVICE COMPLAINED TO DEALER OF EXTREME FUEL SMELL AFTER RIDES. WAS TOLD THAT THE PURGE VALVE WAS BAD AND THEY REPLACED IT UNDER WARRANTY. RODE HOME AND NOTICED THAT THE FUEL SMELL WAS THE SAME. WHEN I CHECKED UNDER THE ROADSTER I FOUND FUEL DRIPPING FROM THE BOTTOM OF THE ROADSTER. I CALLED DEALER AND WAS TOLD TO TOP OFF THE FUEL TANK BEFORE PUTTING VEHICLE IN GARAGE. DEALER SAID THAT THIS WAS NORMAL. 4600 MILE SERVICE AGAIN COMPLAINED OF EXTREME FUEL SMELL AFTER RIDES. ASKED DEALER ABOUT HOT HOT RIGHT FOOT WAS TOLD BY DEALER THIS WAS NORMAL AND THE ROADSTER WAS OPERATING NORMALLY. 9200 MILE SERVICE COMPLAINED OF EXTREME FUEL SMELL AND HEAT ON RIGHT FOOT, NO HEAT LEFT HAND GRIP, AND INTERMITTENT HEAT ON RIGHT HAND GRIP, WARPED RIGHT HAND CENTER BODY PANEL. WHEN SERVICE WAS COMPLETE I ASKED ABOUT NO HEAT ON HAND GRIPS. TECHNICIAN FOUND LOOSE CONNECTORS AT BOTH HAND GRIPS AND THAT THE CONNECTIONS COULD BE A PROBLEM IF THERE WERE GAS FUMES IN THE AREA. BODY PANEL ORDERED AND REPLACED UNDER WARRANTY. TOLD BY DEALER THAT THE PANEL WAS BENT FROM FACTORY NOT HEAT. TECHNICIAN AND SERVICE MANAGER DID NOT AGREE AND BOTH SAID IT WAS CAUSED BY EXCESSIVE HEAT. *TR

NHTSA ID

10651558

Incident

Aug 15, 2013

Mileage

1,640 mi

HAVE OWNED RT LIMITED FOR LESS THAN ONE YEAR WITH HEAT ISSUES. WHILE RETURNING FROM EVENT IN NORTH CAROLINA BIKE RAN FINE IN THE COOLER TEMPERATURES. AS SOON AS RETURNED TO THE SOUTH, ENGINE BEGAN TO RUN HOT AND CHECK ENGINE LIGHT ON AND OFF AS WELL AS BIKE CHUGGING AND RUNNING ROUGHLY. BIKE SHUTTING DOWN AND HAD TO LET COOL OFF BEFORE WOULD RESTART. HAVE HAD EXTREME HEAT ISSUES SINCE PURCHASING BIKE ESPECIALLY IN HOTTER MONTHS HERE IN HOUSTON AREA. HAVE HAD UPDATES DONE PER BRP RECOMMENDATIONS TO NO SUCCESS. BIKE IS NOT SAFE AND FEAR RIDING ANY LENGTH OF TIME OR PROLONGED DISTANCE. WHEN PARKED IN GARAGE AFTER RIDING FIND THERE IS A STRONG GAS SMELL IN THE GARAGE. FOR THIS REASON USUALLY LEAVE BIKE IN YARD FOR UPTO 30 MINUTES PRIOR TO PUTTING GARAGE FOR FEAR OF FIRE CONSUMING HOME. NOT SURE WHAT THIS REPORT WILL DO BUT FEEL LIKE SOMEONE SHOULD BE MADE AWARE OF HOW UNSAFE AND POTENTIALLY DANGEROUS THESE VEHICLES ARE. DEALERS ARE AT A LOSS FOR WHAT TO DO AS I HAVE EXPERIENCED SAME PROBLEMS WITH A 2013 ST LIMITED MODEL THAT WAS TRADED DUE TO BRAKE FAILURE AND EXTREME HEAT ISSUE MELTING PARTS. THOUGHT THE RT MODEL WOULD BE BETTER BUT FIND MYSELF IN SAME SITUATION. *TR

NHTSA ID

10651478

Incident

Oct 28, 2014

Mileage

8,500 mi

SMELL GAS VAPORS IN THE GARAGE AND HOUSEBAFTER DRIVING IT. SEAT FRONT TOP WHERE IT MEETS THE BODY(STORAGE COMPARTMENT) TO HOT TO TOUCH OR SIT ON WITHOUT A SHEEPSKIN PAD AND STILL VERY UNCOMFORTABLE AND LIKELY DANGEROUS. RIGHT FOOT GETS SO HOT FROM THE MOTOR YOUR CAN'T KEEP YOUR FOOT IN PLACE. HAVE TO WEAR HEAVY BOOTS. HAVE HAD THE RECALL AND ELECTRONIC UPDATES. *TR

NHTSA ID

10651134

Incident

Nov 2, 2013

Mileage

300 mi

VEHICLE GIVES OFF SUCH A STRONG FUEL ODOR AFTER A RIDE, WE NOW PARK THE VEHICLE OUTSIDE OUR ENCLOSED GARAGE FOR A FEW HOURS SO THE ODOR WILL NOT BE OVERWHELMING IN OUR GARAGE. ALSO, THE VEHICLE'S FUEL TANK IS VERY HOT TO THE TOUCH WHEN RE-FILLING WITH GAS. VEHICLE WAS TAKEN TO AN AUTHORIZED BMP DEALERSHIP ABOUT THE STRONG FUEL ODOR AND THEY DID NOT FIND ANYTHING WRONG. *TR

NHTSA ID

10650899

Incident

Mar 10, 2014

Mileage

2,000 mi

I PURCHASED A CAN AM SPYDER RT 2013 ON AUGUST 23, 2013. FROM DAY ONE I'VE HAD EXCESSIVE FUEL SMELLS AFTER RIDES,ALSO GAS BOILING IN FUEL TANK AFTER RIDES. YOU CAN ACTUALLY HEAR AND SEE THE GAS BOILING IN THE TANK. THERE IS EXCESSIVE HEAT COMING OUT FROM AROUND THE GLOVE BOX AREA AND ALSO AROUND THE PASSENGER RIGHT FOOT REST. NEEDLESS TO SAY ALL THIS HEAT MAKES FOR AN EXTREMELY UNCOMFORTABLE RIDE. I HAVE HAD ALL RECALLS AND UPDATES DONE TO DATE. SEPTEMBER 2013 TOLD MY DEALER OF EXCESSIVE FUEL SMELLS WHILE THE BIKE WAS IN HAVING THE HEAT SHIELDING RECALL WORK PERFORMED. HE SAID THAT HE DID NOT SMELL THE FUEL COMING FROM THE BIKE. I WENT BACK A WEEK LATER TO HAVE WORK DONE TO THE AIR RIDE SUSPENSION THAT WAS BROKEN UPON RECEIVING MY NEW BIKE. WHILE HE WAS WORKING ON THE BIKE REPAIRING THE AIR RIDE SUSPENSION HE NOTICED THE SMELL AND REPLACED MY EVAP.CANISTER. THIS WAS AFTER I HAD THE RECALL DONE. HE HAD TO REMOVE THE RECALL WORK AND REPLACE MY EVAP CANISTER AND THEN REINSTALL THE RECALL WRAPPING. TODAY OCTOBER 28, 2014 WENT FOR A RIDE FUELED UP ON THE WAY HOME.I RODE HOME APPROXIMATELY 20 MINUTES. WHEN I PARKED THE BIKE I COULD HEAR THE FUEL BOILING AND COULD SEE IT IN THE TANK. OBVIOUSLY ALL THE UPDATES AND RECALLS ARE NOT HELPING. I ALSO HAD HANDLING ISSUES WITH THE BIKE FROM BRAND-NEW. THAT I HAD TO HAVE CORRECTED WITH MY OWN MONEY SPENT. *TR

NHTSA ID

10650802

Incident

Aug 23, 2013

Mileage

100 mi

ON FRIDAY, 24 OCTOBER 2014I RODE THE SPYDER TO THE DEALER, WHERE THE TECHNICIAN, [XXX], CONNECTED IT TO THE B.U.D.S. COMPUTER. I AM ALSO SENDING [XXX]. A COURTESY COPY OF THIS EMAIL. THE COMPUTER OBTAINED INFORMATION THAT POINTED TO A PROBLEM WITH THE PURGE VALVE AND VAPOR RECOVERY CANISTER, AS WELL AS A PROBLEM WITH THE ENGINE CONTROL MODULE (ECM). THIS IS IN ADDITION TO HEAT AND GAS VAPOR ISSUES WHEN THE AMBIENT OUTSIDE TEMPERATURE IS 75 DEGREES AND ABOVE. YESTERDAY AFTERNOON 27 OCTOBER 2014, I TOOK THE SPYDER ON A RIDE YESTERDAY OF ABOUT 30 MILES ON LOCAL ROADS. AFTER I RETURNED HOME AND SHUT OFF THE SPYDER BRIEFLY TO OPEN THE GARAGE DOOR, IT DIDN'T WANT TO START. THE STARTER TURNED THE MOTOR OVER, BUT THE MOTOR WOULD NOT START. AFTER 4 ATTEMPTS, I WAS FINALLY ABLE TO GET IT STARTED. I AM FORTUNATE THAT THIS DID NOT HAPPEN OUT ON THE ROAD. THE SPYDER HAD A STRONG GAS VAPOR SMELL, WHICH WAS STILL EVIDENT THE MORNING IN MY GARAGE. I CHECKED THE SPYDER THIS MORNING AND IT STARTED WITH NO PROBLEM. I SUSPECT THE ECM AND PURGE VALVE CODES THAT THE B.U.D.S. COMPUTER DETECTED ARE TO BLAME, BUT THE HEAT ISSUE IS SOMETHING THAT BRP NEEDS TO ADDRESS. I, ALONG WITH MANY OWNERS OF THE CAN-AM SPYDER, HAVE CONCERNS WITH SAFETY AND HEAT ISSUES. I WILL SAY THAT I ENJOY THE SPYDER, BUT I WOULD ENJOY IT FAR MORE IF MY CONCERNS WITH SAFETY AND RELIABILITY ARE ADDRESSED. MY SPYDER IS STILL UNDER BRP ORIGINAL WARRANTY, AND I'D LIKE THESE PROBLEMS TO BE ADDRESSED BY BRP UNDER THOSE TERMS AND NOT AT ADDITIONAL COST TO ME, BECAUSE THE SPYDER IS NOT INEXPENSIVE TO BUY. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID

10650749

Incident

Oct 27, 2014

Mileage

9,350 mi

I TOOK A TRIP TO GEORGIA ON OCTOBER 24, , AND ON SUNDAY MORNING, OCTOBER 26, WHEN I STARTED THE SPYDER TO LEAVE, IT BEGAN TO STALL AT IDLE, IT CUT OFF REPEATEDLY, AND IDLED ROUGH. IT WOULDN'T MAINTAIN THE NORMAL IDLE RANGE OF 1200-1300 RPM. I FINALLY WAS ABLE TO DRIVE IT OFF, AND AS I RODE, THE IDLE WAS ROUGH FOR A FEW MILES, BUT AFTER I GOT IT ON THE FREEWAY, IT SEEMED OKAY. ONCE AGAIN, THE HEAT ISSUE AND FUEL SMELLS BECAME EVIDENT AS I RODE BACK TO ALABAMA, AND THE OUTSIDE TEMPERATURE ROSE. IT SEEMS THAT ANY OUTSIDE TEMPERATURES ABOVE 70 DEGREES AND THE HEAT FROM THE VEHICLE BECOMES WORSE WITH THE RESULTING FUEL SMELL AND A LOT OF HEAT COMING FROM THE ENGINE AND FUEL TANK WHEN GOING TO FILL UP. I WAS A BIT WORRIED BEING SO FAR FROM HOME, BUT I GOT BACK OKAY. *TR

NHTSA ID

10650745

Incident

Oct 24, 2014

Mileage

9,150 mi

I WAS RIDING ON HIGHWAY 291 IN LEES SUMMIT MO TRAVELING AT 65 MPH. THE DAILY TEMP WAS BETWEEN 92 - 95 DEGREES. THE FAN WAS BLOWING THE HOT AIR OUT FROM THE BIKES RADIATOR AREA AND WITH THE BIKE BEING IN MOTION THE HOT AIR WAS BEING ROUTED ONTO MY RIGHT LEG AND I COULD FEEL MY LEG GETTING HOT TO THE POINT THAT I WAS UNABLE TO KEEP MY FOOT ON THE FOOT PEG FOR LONGER THAN 10-15 SECONDS AFTER WHICH, I NEEDED TO KEEP SHIFTING THE LOCATION OF MY FOOT ON THE FOOT PEG. I ALSO NOTICED THAT THE RIGHT SIDE PANELS AND THE AIR COMING FROM UNDER THE SEAT WAS UNCOMFORTABLY HOT. ALSO WHEN REFUELING THE GAS TANK FILLER NECK WAS TOO HOT TO TOUCH. DURING THE FIRST LONG TRIP ON THIS BIKE (WEEKEND OF OCT 25-26) FROM GRAIN VALLEY MO TO EUREKA SPRINGS AR (540 MILES ROUND TRIP). TEMPS WERE IN THE 70'S DURING THE TRIP TO AR AND WHEN REFUELING I NOTICED THAT THE GAS TANK FILLER NECK WAS OVERLY WARM. THE RETURN TRIP, WITH TEMPS IN THE MID 80S, THE HEAT ON MY RIGHT LEG WAS BECOMING UNCOMFORTABLE, THE RIGHT SIDE PANELS WERE HOT AND THE HEAT UNDER THE SEAT WAS OVERLY WARM. REFUELING, THE GAS TANK FILLER NECK WAS ALMOST TOO HOT TO TOUCH. *TR

NHTSA ID

10650717

Incident

Jul 19, 2014

Mileage

3,300 mi

NOTICED BAD FUEL SMELL FROM DAY ONE OF OWNING THE SPYDER. WOULD LEAVE OUTSIDE WHILE IT COOLED OFF OR PUT A BOX FAN ON IT TO BLOW THE VAPORS OUT OF THE GARAGE. IN AUGUST OF 2013 I NOTICED THE BRAKE LIGHTS STAYING ON, REMOVED SIDE PANEL TO FINED THE WIRES MELTED AND SHORTED TOGETHER. I ALSO NOTICED THE PLASTIC ON THE MASTER CYLINDER SHOWED SIGNS OF MELTING AND OF GETTING HOT. I REPAIRED THE WIRES WITH HIGH TEMPERATURE ELECTRICAL TAPE. I RECEIVED A SAFETY RECALL NOTICE FROM BRP IN SEPTEMBER FOR HEAT RELATED PROBLEMS. THE DEALER FOUND THE FUEL EVAPORATOR CANISTER ALMOST BURNED THROUGH, IT WAS REPLACED AND COVERED IT WITH TIN FOIL HEAT SHIELD. THE DEALER DID NOT THINK THE BRAKE MASTER CYLINDER WAS MELTED BAD ENOUGH TO WARRANT CHANGING AND COVERED IT WITH TIN FOIL HEAT SHIELD. I HAD THEM TO LEAVE THE WIRING AS I HAD ALREADY REPAIRED IT. THE BAD FUEL SMELL CONTINUED WITH THE NEW FUEL EVAPORATOR CANISTER AND THE FUEL BOILS WHERE YOU CAN HEAR IT AFTER A RIDE. IF YOU LOOK UNDER THE SPYDER AFTER A RIDE YOU CAN SEE FUEL VAPORS SPEWING AND DRIPPING FROM THE VENT LINE, AND IT WILL CONTINUE FOR MAYBE AN HOUR OR LONGER. IT IS SOMETIMES HARD TO PUT FUEL IN BECAUSE IT MAKES THE GAS PUMP NOZZLE KEEP CUTTING OFF. *TR

NHTSA ID

10650634

Incident

Jun 1, 2013

Mileage

200 mi

DURING A TRIP IN SEPTEMBER OF 2013 TO UPSTATE NY, THE BIKE STARTED TO GIVE OFF A STRONG SMELL OF GAS & MELTING PLASTIC. THE BIKE WENT INTO LIMP MODE SO I PULLED INTO A NEAR BY GAS STATION IN ORDER TO GET OFF THE ROAD. I LET THE BIKE SIT FOR ABOUT 15 TO 20 MINUTES SO IT WOULD RESET. WHEN I STARTED THE BIKE UP AGAIN IN REMAINED IN LIMP MODE. I CONTACTED THE NEAREST LOCAL DEALER AND RODE THE BIKE TO THEM FOR SERVICE. UPON INSPECTION THE TECHNICIAN DISCOVERED THAT THE LOWER RIGHT HAND BODY PANEL WAS DAMAGED DUE TO EXCESSIVE HEAT IN ADDITION THE FUEL EVAPORATOR CANISTER HAD MELTED AND HAD DEVELOPED NOTICEABLE HOLE. *TR

NHTSA ID

10650531

Incident

Oct 25, 2013

Mileage

3,500 mi

THIS IS MY THIRD COMPLAINT REGARDING THIS VEHICLE. IN ADDITION TO THE SEVERE HEAT AND GASOLINE ODOR PROBLEMS WHICH I DESCRIBED IN EARLIER COMPLAINTS, THE VEHICLE HAS BECOME VERY HARD TO START WHEN THE ENGINE IS WARM. NORMAL IDLE RPM IS 1,300 TO 1,400. WHEN THIS CONDITION OCCURS - AS IT HAS ON MULTIPLE OCCASIONS - THE RPM DOES NOT EXCEED 500, AND THERE IS LIMITED THROTTLE RESPONSE. THE ENGINE STALLS, AND THERE IS AN OVERPOWERING ODOR OF GASOLINE EMANATING FROM THE VEHICLE AS IF THE THROTTLE BODY IS BEING FLOODED WITH GASOLINE. THE DEALER AND BRP (BOMBARDIER RECREATIONAL PRODUCTS) HAVE BEEN MADE AWARE OF THIS PROBLEM. BRP HAS PROPOSED THAT MY DEALER REPLACE THE PURGE VALVE AND OXYGEN SENSOR TO ADDRESS THIS PROBLEM, AS WELL AS THE PREVIOUSLY MENTIONED HEAT PROBLEM. I AM WAITING FOR THE DEALER TO OBTAIN THE REPAIR PARTS. I WAS TOLD BY A REPRESENTATIVE FROM BRP THAT IF THESE REPAIRS DID NOT FIX THE PROBLEMS, THERE WOULD BE NOTHING MORE THAT THEY COULD DO TO ADDRESS THEM. I, AS WELL AS MANY OTHERS, BELIEVE THAT THERE ARE MAY DESIGN FLAWS WITH THIS VEHICLE. THE FRAME FOR THE 2013 RT WAS INTENDED TO HAVE A NEW ENGINE, A 1330 CC INLINE THREE CYLINDER RATHER THAN THE 998 CC V-TWIN. THE BRP REPRESENTATIVE ADMITTED TO ME THAT THE NEW ENGINE FOR THIS VEHICLE "WAS NOT READY" AT THE TIME OF PRODUCTION OF THE 2013 MODEL, AND THEY WERE FORCED TO USE THE OLDER ENGINE. THIS ENGINE RUNS VERY HOT, AND BEING FULLY ENCLOSED BY PLASTIC PANELS EXACERBATES THE PROBLEM. IT IS INFURIATING TO SPEND $27,000.00 ON A VEHICLE WHOSE PROBLEMS ARE NOT BEING PROACTIVELY ADDRESSED BY BRP. THE DEALER THAT I PURCHASED THE VEHICLE FROM WAS AWARE OF THESE PROBLEMS, YET MADE NO MENTION OF THEM AT THE TIME OF THE SALE. I URGE NHTSA TO COMPEL BRP TO RECALL THESE VEHICLES, ADDRESS THESE PROBLEMS, AND FIND A COMPREHENSIVE SOLUTION TO THEM. *TR

NHTSA ID

10650266

Incident

Sep 12, 2014

Mileage

8,500 mi

PURCHASED DEMO THE END OF SEPTEMBER 2013. LIMITED RIDING BEFORE PUT AWAY FOR THE WINTER. STARTING IN THE SPRING I STARTED NOTICING A STRONG GASOLINE SMELL AND EXTREME EXCESSIVE HEAT. FUEL CAP IS EXTREMELY HOT AND GAS IS BOILING WHICH MAKE FILLING HARD AS NOZZLE KEEPS SHUTTING OFF. THIS IS OCCURRING IN AMBIENT TEMPERATURES AS LOW 53 DEGREES. THE RECALL AND ALL SERVICE BULLETINS HAVE BEEN COMPLETED AND THE FUEL CANISTER HAS BEEN REPLACED IN SEPTEMBER 2014. WITHIN 200 MILES, THE GAS SMELL RETURNED AND IS NOTICEABLE BY MY HUSBAND RIDING BEHIND ME AT 15 MPH. WHEN STOPPED IN TRAFFIC THE SMELL IS OVERWHELMING. THE EXTREME HEAT CONTINUES AND I TO WEAR EXTRA PROTECTION ON MY LEGS. I HAVE KEPT OUR DEALER ADVISED OF THE HEAT ISSUES. *TR

NHTSA ID

10650071

Incident

Apr 1, 2014

Mileage

2,800 mi

WENT FOR A RIDE HAD FUEL SMELL WHEN STOP AT LIGHT ,TOOK A BREAK AT FAST FOOD PLACE AND SMELLED FUEL AGAIN LOOK ON DRIVEWAY SAW FUEL VAPORS , WENT HOME PARKS IN GARAGE ,LATER SMELLED FUEL, HAD TO OPEN DOORS AND WINDOWS TO LET THE SMELL OUT , THIS HAPPEN SEVERAL TIMES ,WENT TO DEALER TO FIND OUT WATT GOING ON WITH THE SPYDER THEY WORK ON IT 3 -4 TIMES . THIS BIN GOING BACK TO DEALER ALL SUMMER LONG ABOUT THE HEAT AND SMELL THEY DON'T KNOW WHAT TO DO ABOUT IT. *TR

NHTSA ID

10650065

Incident

May 4, 2014

Mileage

1,800 mi

I PURCHASED THIS WHEN THERE WAS A LARGE REBATE FOR BUYING THE 2013 SPYDERS. I HAVE BEEN PLAGUED WITH A HOT SEAT AND RIGHT FOOT SINCE THE BEGINNING. I WIND UP HAVING TO MOVE MY RIGHT FOOT TO THE REAR PASSENGER FLOOR BOARD TO ESCAPE THE HEAT AND THERE ARE TIMES WHERE MY INNER THIGHS ARE BURNED WHERE THE HEAT IS COMING UP AROUND THE SEAT. I FOUND OUT THAT THERE WAS A RECALL ON THIS BIKE AND WILL BE HAVING THIS DONE AS SOON AS THEY GET THE PARTS IN BUT FROM READING INFORMATION ON A BLOG THAT I SUBSCRIBED TO, IT PROBABLY WON'T HELP. I ALSO UNDERSTAND THAT THERE IS AN INVESTIGATION GOING ON AND WANT TO ADD MY INFORMATION TO IT. THANKS *TR

NHTSA ID

10650058

Incident

Aug 21, 2014

Mileage

900 mi

I WAS TRAVELING IN STOP AND GO TRAFFIC WHEN THE SPYDER STARTED PRODUCING EXCESS HEAT FROM UNDER THE MACHINE AND AROUND THE GAS TANK. I STOPPED AT A GAS STATION TO FILL THE TANK AS IT HAD ABOUT AN 1/8 OF A TANK. THE GAS CAP WAS SO HOT IT COULDN'T BE TOUCHED FOR TEN MINUTES. YOU COULD HEAR THE GAS BOILING IN THE TANK. UPON GETTING THE CAP OFF, IT TOOK SEVERAL MINUTES TO PUMP GAS INTO THE TANK AS THE NOZZLE KEPT SHUTTING OFF. THE OUTSIDE TEMPERATURE WAS 83 DEGREES. IT WAS GIVING OFF A VERY STRONG GAS SMELL. I RETURNED TO MY DEALER AND EXPRESSED MY CONCERNS AND THEY SAID THEY WOULD CONTACT BRP. THE DEALER HAS WRAPPED THE HEADER PIPES AND REPLACED THE EVAPORATOR CANISTER AND PURGE VALVE MANY TIMES. AT THIS TIME MY SPYDER HAS 22500 MILES AND THE GAS CAP CAN'T BE TIGHTENED COMPLETELY BECAUSE IT WON'T UNSCREW IF THE SPYDER IS WARM. I AM STILL HAVING ALL THESE PROBLEMS WITH MY SPYDER AND BRP HASN'T BEEN ABLE TO FIND A SOLUTION. *TR

NHTSA ID

10649988

Incident

Sep 13, 2013

Mileage

975 mi