RoadVitals

1993 Chevrolet Astro Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
135
Latest Mar 25, 2013
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
17
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
14

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 1993 Chevrolet Astro, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

42
reports

From owner reports, verbatim

TL*THE CONTACT OWNS A 1993 CHEVROLET ASTRO. THE CONTACT STATED THE STEEL BRAKE LINE RUSTED AND THE BRAKES FAILED. WHILE REPLACING THE BRAKE PADS THE FLUID LEAKED ONTO A RUSTED AREA OF THE BRAKE LINE. THE VEHICLE WAS REPAIRED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 175,000.

NHTSA ID 10399811 · filed May 10, 2011

MR

NHTSA ID 8022147 · filed Nov 4, 2002
All 42 reports naming brakes

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

20
reports

From owner reports, verbatim

WAS INVOLVED IN A SINGLE ACCIDENT, WHICH A DEER RAN OUT IN FRONT OF ME I MERGE RIGHT TO AVOID HITTING THE DEER, AND ROLLED 1.5 TIMES AND WHEN RESTING UPON TOP OF TRUCK, THE REAR LEFT TIRE BROKE OFF OF THE HUB, AND AXLE. *AK

NHTSA ID 10100125 · filed Nov 18, 2004

TORSION BAR THAT SUPPORT ENGINE BROKE IN TWO. *LA THE MANUFACTURER CHANGED THE DESIGN AND SHORTENED THE BARS BY THREE INCHES. THE OLD DESIGN ALLOWED SALT, WATER AND ICE TO GET INTO THE EXTENSION SLEEVES. *JB

NHTSA ID 10059666 · filed Feb 19, 2004
All 20 reports naming suspension

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

18
reports

From owner reports, verbatim

CONSUMER STATES THAT GEAR SHIFT WILL LOCK IN GEAR PERIODICLY. NLM

NHTSA ID 8007854 · filed Apr 17, 2002

VEHICLE WAS PARKED. STARTED THE ENGINE, STEPPED ON BRAKE AND SHIFTER WOULD NOT COME OUT OF PARK. CONTACTED DEALER. DEALER WAS NOT ABLE TO HELP. THIS HAPPENED INTERMITTENTLY. DEALER SAID THAT IF TURN KEY HALFWAY THAT CAN SHIFT TO NEUTRAL, AND THEN TURN KEY ALL THE WAY ON. DOING THIS WITH POWER BRAKES AND ENGINE OFF THE VEHICLE WILL ROLL. *AK *ML

NHTSA ID 865404 · filed Jul 14, 2000
All 18 reports naming transmission

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

15
reports

From owner reports, verbatim

THE FRONT PASSENGER AND DRIVER SEAT BELT RETRACTOR DID NOT ACCOMMODATE OBESE INDIVIDUALS. THE RETRACTOR DID NOT REACH THE LATCH. THE CONSUMER WAS INFORMED THAT EXTENSIONS WERE AVAILABLE. *JB CONSUMER WAS 5'9" AND 200 LBS. THE SEAT BELT RETRACTOR WAS 6 INCHES SHORT. *LA

NHTSA ID 10080278 · filed Jul 26, 2004

THE VEHICLE EXPERIENCED THE SAME DEFECT AS STATED IN RECALL 94 V 177 000 WHICH IS RELATED TO THE VEHICLES HEAD RESTRAINTS. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO VIN. *NLM

NHTSA ID 10017444 · filed Apr 23, 2003
All 15 reports naming seat belts

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

10
reports

From owner reports, verbatim

BOTH FRONT POWER DOOR LOCKS ON DRIVER SIDE AND PASSENGER SIDE MALFUNCTION INTERMITTENTLY FROM INSIDE OF VEHICLE REGARDLESS OF WHETHER OR NOT THE ENGINE IS RUNNING. SECONDARY PROBLEM IS THE BATTERY DRAINING IF LEFT MORE THAN 24 HOURS WITHOUT BEING STARTED. BOTH BATTERIES ARE ONE YEAR OLD, IN GOOD CONDITION, AND ARE THE RIGHT TYPE. THE MAIN BATTERY DRAINS FIRST, SO WHEN THE AUXILIARY BATTERY IS STILL STRONG, THE ENGINE WILL START. I FEEL THAT THE CAUSE OF THE BATTERY/BATTERIES DRAINING IS NOT THE BATTERIES THEMSELVES BUT ANOTHER SOURCE, POSSIBLY THE FRONT POWER DOOR LOCKS. THE INTERIOR LIGHTS OR EXTERIOR LIGHTS ARE NOT THE SOURCE OF POWER THAT IS DRAINING THE BATTERY/BATTERIES. THIS VEHICLE IS USED AND OWNED BY A DISABLED PERSON IN A WHEELCHAIR. THE VEHICLE IS EQUIPPED WITH AN AUXILIARY BATTERY TO ACCOMMODATE A WHEELCHAIR LIFT, DRIVER'S POWER SEAT, AND POWER SLIDING DOOR. *TR

NHTSA ID 10504345 · filed Mar 25, 2013

VEHICLE HEATED UP FROM THE FLOORBOARD AREA & BURNED THE CARPETING. SMOKE WAS COMING FROM THE VENTS. TOOK TO DEALER, BUT MECHANIC HAD NOT CHECKED IT. *AK

NHTSA ID 838189 · filed May 19, 1999
All 10 reports naming electrical

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

9
reports

From owner reports, verbatim

BOTH FRONT POWER DOOR LOCKS ON DRIVER SIDE AND PASSENGER SIDE MALFUNCTION INTERMITTENTLY FROM INSIDE OF VEHICLE REGARDLESS OF WHETHER OR NOT THE ENGINE IS RUNNING. SECONDARY PROBLEM IS THE BATTERY DRAINING IF LEFT MORE THAN 24 HOURS WITHOUT BEING STARTED. BOTH BATTERIES ARE ONE YEAR OLD, IN GOOD CONDITION, AND ARE THE RIGHT TYPE. THE MAIN BATTERY DRAINS FIRST, SO WHEN THE AUXILIARY BATTERY IS STILL STRONG, THE ENGINE WILL START. I FEEL THAT THE CAUSE OF THE BATTERY/BATTERIES DRAINING IS NOT THE BATTERIES THEMSELVES BUT ANOTHER SOURCE, POSSIBLY THE FRONT POWER DOOR LOCKS. THE INTERIOR LIGHTS OR EXTERIOR LIGHTS ARE NOT THE SOURCE OF POWER THAT IS DRAINING THE BATTERY/BATTERIES. THIS VEHICLE IS USED AND OWNED BY A DISABLED PERSON IN A WHEELCHAIR. THE VEHICLE IS EQUIPPED WITH AN AUXILIARY BATTERY TO ACCOMMODATE A WHEELCHAIR LIFT, DRIVER'S POWER SEAT, AND POWER SLIDING DOOR. *TR

NHTSA ID 10504345 · filed Mar 25, 2013

CONSUMER STATES THAT ALL THE DOOR LATCHES ARE DEFECTIVE, KEEPS BREAKING. HAD THEM REPLACED SEVERAL TIMES. NLM

NHTSA ID 8020123 · filed Oct 3, 2002
All 9 reports naming interior & seats

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

9
reports

From owner reports, verbatim

MECHANICAL-BOUGHT '93 EXT. MODEL IN '96. REPLACED TWO STARTERS, TWO BATTERIES GOING TOWARDS MY THIRD ONE, HAD TO GET THE ENTIRE ENGINE REPAIRED BECAUSE OF A BLOWN HEAD GASKET, THE TRANNY STARTS SLIPPING FROM 1ST TO 2ND GEAR, WON'T BOTHER TRYING THE A/C NO MORE BECAUSE THE CHECK ENGINE LIGHT COMES ON, IT STARTS TO IDLE VERY ROUGH THEN IT STALLS. GAS MILEAGE NOT GOOD; I FILLED UP THE TANK, AND WHEN I BRAKE AT A STOP LIGHT...THE GASOLINE GAUGE ALMOST DROPS TO 1/2 A TANK AND IT WON'T COME BACK UP. TRAVELING FROM LOS ANGELES TO VALENCIA OR LOS ANGELES TO SAN DIEGO IT OVERHEATS TERRIBLY, DROVE A '90 TOYOTA TERCEL TO VALENCIA FROM L.A. WITH A BUSTED RADIATOR AND THAT CAR DID NOT OVERHEAT!.NICE VAN BUT I THOUGHT IT WAS A CHEVY NOT A FORD AEROSTAR. *LA

NHTSA ID 10043008 · filed Oct 16, 2003

VEHICLE OVERHEATS IN SUMMER WHEN A/C IS ON. TEMPERATURE GAUGE GOES ALMOST TO RED, AND A/C HAS TO BE TURNED OFF. IN WINTER VEHICLE RUNS COLD. HEAT COMES OUT LUKE WARM EVEN AFTER VEHICLE HAS BEEN RUNNING 3 HOURS OR MORE. CONSUMER FEELS WATER PUMP IS WOREN OUT OR THERMOSTAT NEEDS TO BE CHANGED.*AK

NHTSA ID 893358 · filed Aug 3, 2001
All 9 reports naming engine

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

8
reports

From owner reports, verbatim

TORSION BAR THAT SUPPORT ENGINE BROKE IN TWO. *LA THE MANUFACTURER CHANGED THE DESIGN AND SHORTENED THE BARS BY THREE INCHES. THE OLD DESIGN ALLOWED SALT, WATER AND ICE TO GET INTO THE EXTENSION SLEEVES. *JB

NHTSA ID 10059666 · filed Feb 19, 2004

MY 1993 CHEVROLET ASTRO VAN WAS RECALLED FOR PAINT PEELING SEVERAL YEARS AGO. MY VEHICLE WAS TAKEN TO A LOCAL CHEVROLET DEALER WHO "REPAINTED MY VEHICLE". THEY HAD IT FOR AT LEAST ONE WEEK. WHEN IT WAS RETURNED, IT DID APPEAR REPAINTED. HOWEVER FOR THE PAST THREE YEARS THE PAINT IS SLOWLY PEELING OFF ON THE TOP OF MY VAN. IT IS NOW STARTING TO GET WORSE AND THE SILVER METAL IS SHOWING AND IT IS BECOMING QUITE NOTICEABLE WITH SOME SMALL RUST SPOTS. THERE DOES NOT APPEAR TO BE A COVER UNDER THE THE TOP OF THE VANS PAINT. SMALL AREAS ON THE DOORS AND WINDOWS, THAT ARE NOT THE SAME COLOR AS THE REST OF THE VAN ARE ALSO PEELING. IF YOU LOOK AROUND ATHENS, GA, YOU CAN TAKE NOTICE OF THE OTHER CHEVROLET ASTROS THAT ARE ALSO PEELING PAINT. IS THERE ANY RECOURSE TO TAKE CARE OF THIS?*AK

NHTSA ID 10032615 · filed Aug 12, 2003
All 8 reports naming body & structure

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

7
reports

From owner reports, verbatim

WHILE TURNING LEFT STEERING WHEEL LOCKED UP , AND CONSUMER LOST THE CONTROL, RESULTING IN A HEAD ON COLLISION. VEHICLE WAS TOTALED. *AK

NHTSA ID 10055367 · filed Jan 20, 2004

IDLER ARM FAILURE FOUND IN STATE INSPECTIONS

NHTSA ID 710434 · filed Aug 24, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

5
reports

From owner reports, verbatim

WAS INVOLVED IN A SINGLE ACCIDENT, WHICH A DEER RAN OUT IN FRONT OF ME I MERGE RIGHT TO AVOID HITTING THE DEER, AND ROLLED 1.5 TIMES AND WHEN RESTING UPON TOP OF TRUCK, THE REAR LEFT TIRE BROKE OFF OF THE HUB, AND AXLE. *AK

NHTSA ID 10100125 · filed Nov 18, 2004

THE TIRE REAR TIRES CONTAINED SPLITS IN THE SIDE WALLS.*JB *TS

NHTSA ID 10011193 · filed Mar 10, 2003

Too few reports in this category for a page of its own — they appear in the full complaint list.

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

5
reports

From owner reports, verbatim

SUDDEN ACCELERATION WHENEVER DRIVING AT ANY GIVEN SPEED. ALSO, CRUISE CONTROL DID NOT ENGAGE. VEHICLE BEEN IN DEALER SHOP, AND PROBLEM STILL REOCCURRING. *AK

NHTSA ID 858563 · filed Mar 15, 2000

THE VAN WAS IN THE PARKING GEAR WITH THE IGNITION OFF, AND THE GEAR SHIFT WENT FROM PARK TO DRIVE, CAUSING THE VAN TO ROLL FORWARD. BEFORE THIS HAPPENED, THE GEAR SHIFT WAS STUCK IN THE PARKING GEAR FOR ABOUT 5 OR 10 MINUTES, AND RIGHT AFTER TURNING OFF THE ENGINE THIS INCIDENT HAPPENED. THE PARK SOLENOID AND THE CRUISE CONTROL VALVE WAS REPLACED BY A MECHANIC. *AK

NHTSA ID 835797 · filed Mar 12, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

4
reports

From owner reports, verbatim

CONSUMER STATES THAT WHILE HIS WIFE WAS DRIVING THE VEHICLE THE SPARE TIRE CAME LOOSE FROM THE CARRIER AND FELL OFF ONTO THE ROAD. COULD HAVE CAUSED AN ACCIDENT.*AK

NHTSA ID 802455 · filed Oct 4, 1996

AN AFTERMARKET POWER STEERING LINE FREEZES UP AND WHEN THE CAR IS STARTED, IT BLOWS AND THERE IS NO POWER STEERING.THIS IS FOR A HANDICAPPED VEHICLE. *AK

NHTSA ID 980354 · filed Mar 7, 1996

Too few reports in this category for a page of its own — they appear in the full complaint list.

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

4
reports

From owner reports, verbatim

THE WINDSHIELD WIPER CIRCUIT BOARD MALFUNCTIONED, CAUSING WINDSHIELD WIPERS TO BECOME INOPERABLE. PLEASE GIVE ANY FURTHER DETAILS. *AK

NHTSA ID 838419 · filed May 25, 1999

WHILE VEHICLE WAS PARKED THERE WAS A FIRE. FIRE DEPARTMENT THINKS THAT IT STARTED FROM THE REAR HEATER, CAUSING THE WHOLE INSIDE INTERIOR TO BURN UP. *AK

NHTSA ID 809457 · filed Mar 20, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

3
reports

From owner reports, verbatim

SO MANY OF THESE UNITS ARE FAILING THAT DEALER PARTS MAN KNOWS THE PART NUMBER IN HIS HEAD.KELLY BLUE BOOK WARNS OF REPEAT FAILURES WITH THIS UNIT ON [W] CODE 4.3 ENGINES.THIS ENGINE IS ALSO IN THE S-10 PICK UP TRUCKS AND S-10 BLAZERS OF THE SAME YEAR.A HUGE NUMBER OF FAILURES AND G.M. HAS NO RECALL!*AK

NHTSA ID 735544 · filed Nov 1, 2000

VAN HAS BEEN HARD TO START FOR A COUPLE OF MONTHS. COULD NOT START VAN WITHOUT ADDITIONAL VOLTAGE ASSISTANCE. SINCE VAN WOULD RUN ONCE STARTED THE FUEL PUMP WAS NOT SUSPECTED. WHEN VAN WAS PUT ON A SCOPE, THE FUEL PUMP PRESSURE WAS DIAGNOSED AT 45 (SPECS ARE FROM 40 - 50, ACCORDING TO MANUFACTURERS GUIDELINES). AFTER HAVING THE FUEL INJECTORS, ALTERNATOR AND PLUG WIRES REPLACED, THE VAN STILL WOULD NOT START ON ITS OWN. SHOP PULLED THE FUEL PUMP OUT OF THE GAS TANK TO TAKE A LOOK AT IT AND THE WIRES HAD MELTED AND WERE CHARRED. LIVE WIRE WAS EXPOSED FOR ABOUT A ONE INCH SECTION. 3 INCHES OF WIRE WERE MELTED. CONNECTOR WAS BADLY CHARRED TO THE POINT OF DISINTEGRATION. SINCE FUEL TANK SITS UNDER THE MIDDLE ROW OF SEATS, THIS IS AN EXTREMELY SCARY SCENARIO. I HAVE SAVED THE ORIGINAL FUEL PUMP AND WOULD LIKE SOMEONE TO LOOK AT IT. IF THE SECOND WIRE WOULD HAVE MELTED, THE VAN WOULD HAVE BLOWN UP INSTANTLY, AS IT IS, WE ARE REALLY LUCKY THAT IT DID'NT CATCH FIRE WITH US IN IT. PLEASE CALL ME WITH ANY QUESTIONS THAT YOU HAVE. THANK YOU, SHAWNA DUNN

NHTSA ID 732126 · filed Sep 21, 2000

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

3
reports

From owner reports, verbatim

ENGINE VALVE GUIDE SEALS FAILED. YH

NHTSA ID 549351 · filed Oct 29, 1999

WHILE CORNING AT 15 MPH FRONT OF THE VEHICLE DROPPED DOWN, CAUSING THE AXLE TO BREAK. *AK

NHTSA ID 850702 · filed Oct 14, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Exterior lighting

Reports naming headlights, tail lights, turn signals and other exterior lighting.

2
reports

From owner reports, verbatim

TOP MOUNTED OVERHEAD LIGHTS HAD WRONG VOLTAGE OF BULBS USED IN THEM, RESULTING IN MELTING OF PLASTIC INSIDE VEHICLE. *AK

NHTSA ID 822363 · filed Apr 10, 1998

MARK III CONVERSION VAN OWNER'S MANUAL DID NOT SPECIFY REPLACEMENT CEILING BULBS. WHEN TWO FRONT BULBS BURNED OUT, THEY WERE REPLACED BY GM SPECIFIED REPLACEMENT BULBS FOR 93 ASTRO. AFTER THIS REPLACEMENT, THE BULBS MELTED THE PLASTIC LAMP HOUSING, WITH A RESULTING POTENTIAL OF FIRE.

NHTSA ID 534151 · filed Apr 10, 1998

Too few reports in this category for a page of its own — they appear in the full complaint list.

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

1
report

From owner reports, verbatim

DRIVER'S AIRBAG DIDN'T DEPLOY AT ALL. CONSUMER WILL ALSO GIVE MORE INFORMATION. *AK

NHTSA ID 847251 · filed Sep 8, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .