2004 Chevrolet Aveo Electrical Problems

IGNITION SWITCH IS OVERHEATING. THE LONGER THE CAR IS DRIVEN (10-15 MILES) THE HOTTER IT IS BECOMING. IT HEATS UP SO MUCH THAT THE IGNITION KEY BECOMES QUITE HOT AS WELL...BUT THE SWITCH ITSELF IS EVEN HOTTER. I FEAR THERE WILL BE AN ELECTRICAL FIRE STARTING SOON, AND HAVE ALREADY DECIDED TO STOP AT INTERVALS TO TURN THE IGNITION OFF SO IT COOLS DOWN. IT DOESN'T MAKE ANY DIFFERENCE IF IT'S DRIVEN FAST OR SLOW, DRIVING STILL HEATS UP THE IGNITION SWITCH. THE ONLY ODD OCCURRENCE THAT MIGHT BE SOMEHOW CONNECTED IS THE RIGHT TURN SIGNAL BULB NEEDED REPLACED SINCE THIS STARTED.

NHTSA ID

11112274

Incident

Jun 1, 2018

Mileage

110,468 mi

TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD SUDDENLY SHUT OFF WHEN PRESSING THE ACCELERATOR PEDAL. THE VEHICLE WAS TAKEN TO HALEY AUTOMOTIVE GROUP DEALER LOCATED IN RICHMOND, VA BUT THE CAUSE OF THE FAILURE COULD NOT BE DETERMINED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 91,000. ...UPDATED 08/31/17 *BF *JS

NHTSA ID

11010734

Incident

Jul 20, 2017

Mileage

91,000 mi

TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT THE KEY BECAME STUCK IN THE IGNITION SWITCH. DUE TO THE FAILURE, THE VEHICLE COULD NOT BE TURNED OFF. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FAILURE MIGHT BE DUE TO A DEFECTIVE GEAR SHAFT OR IGNITION SWITCH. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 71,500.

NHTSA ID

10873192

Incident

Jan 7, 2016

Mileage

71,500 mi

2004 CHEVROLET AVEO. CONSUMER WRITES IN REGARDS TO SEVERAL VEHICLE REPAIR PROBLEMS. *SMD THE CONSUMER STATED THERE WAS A BURNING ODOR COMING FROM THE VEHICLE. THE DEALER WAS UNABLE TO FIND A PROBLEM. A REPAIR SHOP, REPLACED A FUSE, DUE TO KNOW BATTERY POWER. *JB

NHTSA ID

10691432

Incident

Feb 22, 2010

TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. WHEN STARTING THE VEHICLE, THE FUEL TANK CAUGHT FIRE. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT EXTINGUISHED THE FIRE. A POLICE REPORT WAS NOT FILED. THE CONTACT SUSTAINED PNEUMONIA. MEDICAL ATTENTION WAS REQUIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.

NHTSA ID

10806240

Incident

Aug 4, 2014

Mileage

80,000 mi

BASICALLY I AM WRITING BECAUSE GM ISSUED A RECALL IN JUNE 2014 LETTING ME KNOW THAT MY CAR HAS AN ISSUE WHICH MAY LEAD TO A FIRE IN MY CAR. THE PROBLEM IS THAT A YEAR HAS PASSED AND THE STATUS OF THAT RECALL STILL IS "GENERAL MOTORS WILL PROVIDE ITS PLAN FOR REMEDYING THE DEFECT AS SOON AS IT IS CONFIRMED." I HONESTLY FEEL THEY HAVE FORGOTTEN ALL ABOUT IT. I DON'T THINK THIS SHOULD BE AN ISSUE THAT SHOULD TAKE SUCH A LONG TIME TO GET FIXED.

NHTSA ID

10766321

Incident

Jun 30, 2014

I HAVE A 2004 CHEVY AVEO AND A 2005 CHEVY COBALT MY IGNITION SWITCH ON MY AVEO DOES THE SAME THING AS COBALT BUT AVEO NOT RECALLED ITOOK COBALT IN DEALER REPLACED IGNITION SWTICH TOOK AVEO IN FOR RECALL FOR DRL SWITCH DEALER WANTS OVER 300.OO DOLLORS TO REPLACE IGNITION SWITCH I WILL BE DRIVING ALONG AT DIFFERENT SPEEDS CAR WILL SHUT OFF STARTS BACK UP WHEN I PUT KEY IN HAVE TO MOVE KEY SEVERAL TIMES TO START CAR DEALER SAYS NO RECALL ON THE AVEO FOR IGNITION SWITCH BUT IT IS DOING THE SAME THING AS MY COBALT DID IS THIS A DIFFERENT SWITCH THE AVEO HAS DONE THIS SEVERAL TIMES OVER THE LAST YEAR OR SO.

NHTSA ID

10721238

Incident

May 23, 2015

Mileage

125,000 mi

RECEIVED A RECALL NOTICE FOR DRL FIRE HAZARD. CALLED 3 DEALERSHIPS IN THE DALLAS AREA TO HAVE THE MOSFET REPAIRED. ALL 3 DEALERSHIP DENY ANY KNOWLEDGE OF THE RECALL AND DO NOT HAVE THE PARTS IN STOCK EVEN IF I DID BRING THE RECALL NOTICE IN. CHEVY HAS SENT 2 E-MAILS BUT THEY ARE THE DO NOT REPLY. I HAVE ATTEMPTED NUMEROUS TIMES TO CONTACT CHEVY CUSTOMER SERVICE AND CANT GET ANYONE TO RESPOND. THIS IS A FIRE HAZARD, PLEASE HELP ME TO GET THIS FIXED. *TR

NHTSA ID

10684270

Incident

Feb 2, 2015

TL* THE CONTACT OWNED A 2004 CHEVROLET AVEO. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 14V2610000 (EXTERIOR LIGHTING). WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT'S VEHICLE TAPPED ANOTHER VEHICLE. THE CONTACT NOTICED FLAMES UNDER THE HOOD OF THE VEHICLE. THE VEHICLE BECAME ENGULFED IN FLAMES AND WAS DESTROYED. THERE WERE NO INJURIES. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS INVALID. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.

NHTSA ID

10683015

Incident

Jul 11, 2011

Mileage

150,000 mi

TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT THE SERVICE ENGINE WARNING LAMP ILLUMINATED SEVERAL TIMES AND THEN TURNED OFF. THE CONTACT STATED THAT WHILE TRAVELING APPROXIMATELY 30 MPH, THE VEHICLE WAS SHAKING VIOLENTLY AND STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AND UPON PULLING OVER, THE CONTACT NOTICED FLAMES AND SMOKE WAS EMITTING FROM UNDER THE HOOD NEAR THE FRONT PASSENGER SIDE. THE DRIVER AND THE FRONT PASSENGER EXIT THE VEHICLE. THE FIRE WAS ABLE TO BE EXTINGUISHED BY THE FIRE DEPARTMENT. A POLICE REPORT WAS FILED. THE DRIVER AND FRONT PASSENGER DID NOT SUSTAIN ANY INJURIES. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 14V261000 (EXTERIOR LIGHTING). THE VEHICLE WAS NOT INSPECTED OR DIAGNOSED. THE APPROXIMATE FAILURE MILEAGE WAS 95,000.

NHTSA ID

10682737

Incident

Nov 4, 2014

Mileage

95,000 mi

TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. WHILE STARTING THE VEHICLE, SMOKE EMITTED FROM THE VENTS AND CD PLAYER WITHOUT WARNING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 88,000. UPDATED 5/5/15*CN UPDATED 10/23/2015 *JS

NHTSA ID

10682543

Incident

Oct 14, 2014

Mileage

88,000 mi

GM RECALL #14093 2004 CHEVROLET AVEO GM MAILED A LETTER IN JULY REGARDING THIS RECALL. THERE HAS BEEN NO FOLLOW REGARDING REPAIRING THE DEFECTIVE EQUIPMENT. WHEN GM WAS CONTACTED, THEY ADVISED TO CONTACT THE LOCAL DEALERSHIP. THE DEALERSHIP ADVISED THEY HAVE NOT RECEIVED THE PARTS OR INSTRUCTION FROM GM ON HOW TO REPAIR THE DEFECTIVE EQUIPMENT. I HAVE A CHEVROLET AVEO WITH INOPERABLE TAIL LIGHTS, FRONT PARKING LIGHTS AND INSTRUMENT PANEL LIGHTS. I AM UNABLE TO OPERATE THE VEHICLE AT NIGHT. CAN NHTSA ASSIST WITH GETTING GM TO REPAIR THE VEHICLES? *TR

NHTSA ID

10641854

Incident

Jul 7, 2014

Mileage

124,000 mi

WHEN WILL THE DRL MODULE REPLACEMENT BE AVAILABLE? IT'S BEEN OVER 4 MONTHS SINCE THIS CAME TO LIGHT! DO I HAVE TO WAIT UNTIL MY CAR CATCHES ON FIRE? GM RECALLS JUST SAYS NOT AVAILABLE YET! DO YOU HAVE MORE POWER NOW SINCE THE IGNITION RECALLS? *TR

NHTSA ID

10633007

Incident

May 1, 2013

MY 19 YEAR OLD DAUGHTER JUST ARRIVED AT HER MOTHERS HOUSE, PARKED THE CAR AND CAME INSIDE. WHEN WE STARTED SEEING, AND SMELLING SMOKE. SO WE WENT OUTSIDE TO INVESTIGATE THE PROBLEM AND SAW SMOKE POURING OUT FROM UNDER THE HOOD AS IF THERE WAS A FIRE CONTAINED UNDER THE HOOD. SO WE CALLED 911 AND SUDDENLY WE HEARD A LOUD POP AND SAW FLAMES ON THE HOOD. WE PROCEEDED TO GET A WATER HOSE TO POUR WATER ON THE CAR UNTIL FINALLY THE FIREMEN ARRIVED. THE CAR STILL REMAINS IN FRONT OF HER MOTHERS HOUSE, IF ANYONE WOULD LIKE TO TAKE A LOOK AT THE CAR. THE FIREMEN DEEMED IT TO BE A TOTAL LOSS. I WOULD LIKE ANY INFORMATION FOR RECALLS ON THIS MAKE AND MODEL. *TR

NHTSA ID

10604478

Incident

Jun 18, 2014

TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT WHEN THE KEY WAS REMOVED FROM THE IGNITION, IT WAS EXTREMELY HOT. THE VEHICLE WAS TAKEN TO MULTIPLE INDEPENDENT MECHANICS. THE TECHNICIANS WERE UNABLE TO PROPERLY DIAGNOSE THE CAUSE OF THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 120,000.

NHTSA ID

10595801

Incident

Jun 3, 2014

Mileage

120,000 mi

WHILE IN MY DRIVEWAY, I WENT TO TURN IGNITION ON, AND CAR WOULD NOT START. RADIO TURNED OFF. IT WAS NOT UNTIL I FLOORED THE PEDAL THAT THE GAS AND MOTOR STARTED. IT HAPPENS OFF AND ON. ALSO THE KEY AND IGNITION SWITCH ENTRY AREA ARE EXTREMELY HOT. I AM WORRIED THIS IS IN FACT ONE OF THE IGNITION PROBLEMS THAT CHEVY DID NOT LIST OR IS REFUSING TO FIX. PLEASE HELP,. IT IS NOT THE BATTERY. UPDATED 12/8/2014 *JS

NHTSA ID

10592542

Incident

May 6, 2014

Mileage

134,000 mi

TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. WHILE DRIVING APPROXIMATELY 45 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS COASTED TO THE SIDE OF THE ROAD. THE ENGINE WAS RESTARTED AFTER THE FIRST ATTEMPT AND THE VEHICLE RESUMED NORMALLY. THE FAILURE RECURRED NINE TIMES ON SEPARATE OCCASIONS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING AND THEY WERE UNABLE TO DETECT A CAUSE OF FAILURE. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 39,500. UPDATED 07/25/12*LJ THE CONSUMER STATED THE DEALER KEPT THE VEHICLE FOR EIGHT DAYS. UPDATED 07/25/12

NHTSA ID

10461886

Incident

May 1, 2012

Mileage

39,500 mi

TL*THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT WHILE DRIVING 70 MPH THE VEHICLE SUDDENLY STALLED AFTER THE INSTRUMENT PANEL STARTED TO FLASH ON AND OFF. THE SPEEDOMETER THEN STARTED TO MISREAD AND DISPLAY THAT HE WAS TRAVELING AT HIGHER SPEEDS THAN NORMAL. HE COASTED TO THE SIDE OF THE ROAD THE VEHICLE WAS TOWED TO HIS HOME. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 82,000.

NHTSA ID

10398098

Incident

Apr 28, 2011

Mileage

82,000 mi

MY AVEO IS SUPPOSED TO HAVE A WARNING LIGHT TO COME ON WHEN THE ENGINE HAS TO BE SERVICED. APPARENTLY, THIS LIGHT DID NOT COME ON FOR THE WARNING THAT THERE WAS SOMETHING WRONG WITH THE VEHICLE THAT I NEED TO FIND OUT ABOUT. DRIVING TO ME(THE VEHICLE WAS DRIVEN BY MY CHILD OF 28 YEARS WITH A 3 MONTH OLD IN A REAR CAR SEAT) TO PICK ME UP TO TAKE ME TO WORK THE CAR JUST STOPPED. IN THE MIDDLE OF ONGOING TRAFFIC. THANKFULLY THE CAR WAS NOT HIT BUT THE POLICE AS WELL AS MY BROTHER (WHOM WAS ON HIS WAY TO WORK) WERE ABLE TO GET THE CAR TO THE SIDE OF THE ROAD. HER FATHER (HE WAS CALLED) SHOWED UP WITH A TOW ON ITS WAY TO TAKE IT TO MY MECHANIC. IT WAS DETERMINED THAT THE TIMING CHAIN/BELT WENT. BECAUSE THE CAR WAS IN MOTION IT ALSO CAUSED THE BENDING OF 2 PISTONS. IN ORDER TO FIX IT PROPERLY THIS MECHANIC WAS NOT ABLE TO DO SO. I WAS INFORMED HOWEVER THAT ALL AVEOS FROM THIS MODEL OR YEAR HAS SHOWN TO HAVE THE TIMING BELT/CHAIN TO MALFUNCTION BETWEEN THE MILEAGE OF 40,000- 80,000 MILES. SO, I AM TRYING TO FIND OUT IF THERE IS A RECALL ON FIRST THE WARNING LIGHT NOT INDICATING THERE WAS SOMETHING WRONG AND SECOND, THE TIMING CHAIN/BELT MALFUNCTIONING REPEATEDLY BETWEEN THE MILES OF 40,000-80,000 MILES. I LOVE MY AVEO BECAUSE IT IS THE PERFECT SIZE, EXCELLENT ON GAS AND BEING A 2004 MODEL THERE IS ONLY ABOUT 66,000 MILES OR SO ON IT. I AM TRULY MISSING MY AVEO AND WOULD APPRECIATE IT IF SOMEONE CAN HELP ME GET IT BACK TO NORMAL SO I CAN TAKE IT HOME. I HAVE TO SAY THAT THIS IS MY FIRST REAL CAR AND I WOULD RATE IT IN THE TOP TEN VEHICLES TO PURCHASE FOR ITS TOTAL ECONOMICAL QUALITIES. SO, PLEASE LET ME KNOW AT YOUR EARLIEST CONVENIENCE.

NHTSA ID

10392031

Incident

Feb 20, 2011

Mileage

66,000 mi

I PURCHASED THIS USED 2004 CHEVY AVEO FROM TONY HONDA END OF JULY 2010. IT RAN GOOD UP UNTIL 10/12/10 WHEN ALL OF A SUDDEN THE HOLD BUTTON LIGHT FLASHED ALONG WITH THE CHECK ENGINE LIGHT...THE CAR LITERALLY DROPPED TO LIKE 5 MILES AN HOUR AND SPUTTERED ALL THE WAY LIKE IT WAS DYING....THANK GOD THAT FOR SOME REASON, I DECIDED TO TAKE MY GRANDSON TO SCHOOL SO I WAS IN THE SCHOOL ZONE AND NOT ON THE FREEWAY WHICH I NORMALLY WOULD HAVE BEEN. I SWEAR, I WOULD HAVE BEEN DEAD HAD THAT HAPPENED AT 60 MILES AN HOUR. I HAVE CALLED CHEVY AND THEY DO NOT HAVE A RECALL. *TR

NHTSA ID

10360537

Incident

Oct 12, 2010

Mileage

65,000 mi

MY 2004 CHEVROLET AVEO HAS A PROBLEM WITH THE IGNITION KEY GETTING VERY HOT. I AM WORRIED OF A ELECTRICAL FIRE. MY A/C WENT OUT DUE TO A BAD SEAL AND I WAS TOLD THEY HAD REDESIGNED THE A/C COMPRESSOR. WHAT ARE MY OPTIONS? *TR

NHTSA ID

10279025

Incident

Jul 30, 2004

Mileage

65,000 mi

EVER SINCE I BOUGHT THE CAR NEW THE CLOCK HAS NEVER WORKED RIGHT. IT RUNS FOR A FEW HOURS, SHUTS OFF FOR A FEW HOURS. DEALER COULDN'T FIX WHEN UNDER WARRANTY BECAUSE THEY COULDN'T MAKE IT REPEAT. MOST RECENTLY, THE ELECTRONIC DOOR LOCKS HAVE STOPPED WORKING, BOTH INSIDE AND WITH THE KEYLESS ENTRY. I TRIED CHANGING THE FUSE, BUT THAT DIDN'T HELP. *TR

NHTSA ID

10268941

Incident

Nov 14, 2008

Mileage

100 mi

WE HAVE A 2004 AVEO AND NO LIGHT CAME ON AND AT 61,000 MILES MY CAR JUST QUIT RUNNING IN THE MIDDLE OF THE ROAD AND HAD TO BE TOWED TO THE DEALERSHIP THE TIMING BELT HAD BROKEN AND THE MOTOR WAS MESSED UP ALSO. I HAD TO PAY OVER $3,000 TO HAVE IT REPAIRED CAUSE A BELT BROKE. IT MESSED UP HALF OF THE MOTOR AND HAD TO BE REPLACED. THEN A MONTH LATER THE LIGHTS ON THE DASH QUIT WORKING AND THEY TOLD ME THAT THEY HAVE REPLACED THEM ALOT FOR THESE CARS AND THE WIRE HARNESS IS $1,200 DOLLARS AND I AM PAYING MORE FOR THE REPAIRS THEN I HAVE FOR THE CAR. THE CLOCK LIGHT HAS NEVER WORKED RIGHT SINCE WE GOT THE CAR. SO BE CAREFUL AND REPLACE YOUR TIMING BELT EARLY AND DON'T HAVE TO PAY ALL THAT MONEY LIKE WE HAD TO. I WISH I HAVE NEVER BOUGHT THE CAR NOW. *TR

NHTSA ID

10245232

Incident

Oct 3, 2008

Mileage

61,000 mi

ONE DAY, I WAS IN A CUSTOMER MEETING AND MY FACTORY INSTALLED CAR ALARM JUST STARTED GOING OFF. NOTHING AROUND IT, NO WIND,ETC. NOW IT HAS GOTTEN TO A POINT WHERE I CAN NOT USE THE ALARM AND THE DRL AND DASHBOARD CLOCK ARE CONSTANTLY GOING ON AND OFF. I HAVE READ MANY SIMILAR COMPLAINTS ON AUTOFORUMS.COM REGARDING LOTS OF ELECTRICAL ISSUES ON THE CHEVY 2004 AVEO LS. *TR

NHTSA ID

10235923

Incident

Feb 3, 2008

Mileage

68,000 mi

AIR BAG INDICATOR LIGHT CAME ON IN MID JANUARY 2008 AND HAS REMAINED ON. THE CAR JUST WENT OUT OF WARRANTY IN AUG 2007. SINCE I HAVE BEEN DEPLOYED FOR 15 MONTHS, I WAS NOT ABLE TO DISCOVER THIS PROBLEM WHILE IT WAS STILL UNDER STANDARD WARRANTY. AFTER CONTACTING CHEVROLET ABOUT SEVERAL ISSUES WITH THE BRAKES AND AIR BAG LIGHT, THEY INSTRUCTED ME TO GET IT DIAGNOSED. THE DIAGNOSIS REVEALED AN ECW FAILURE BUT NOTHING COULD BE FOUND WRONG WITH THE BRAKES. RECOMMENDATION FROM CHEVROLET SERVCO IS TO HAVE ECW FIXED. AFTER THE OCCURRENCE WITH THE BRAKES, MY HUSBAND BEGAN DRIVING THE VEHICLE. *TR

NHTSA ID

10223205

Incident

Jan 23, 2008