RoadVitals

1996 Chevrolet Cavalier Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
18
Latest Feb 26, 2008
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
4%
of 503 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 1996 Chevrolet Cavalier submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 18 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

EngineFuel system
Filed Feb 26, 2008

ETS AND CHECK ENGINE LIFT ON ALL THE TIME. FROM THE TIME THAT I PURCHASED THE CAR THESE TWO LIGHTS REMAINED ON. THE CAR WOULD LOSE POWER WHILE I WAS DRIVING CAUSING ME TO BE LEFT IN THE MIDDLE OF INTERSECTIONS AND TRAFFIC. I TOOK THE CAR BACK FOR REPAIRS NUMEROUS TIMES TO THE DEALER AND THE SELLER AND TO VARIOUS CAR REPAIR PLACES. BUT, NO ONE WAS ABLE TO FIND THE PROBLEM AND REPAIR IT. A FEW YEARS AGO - I TOOK MY CAR FOR REPAIRS TO ANOTHER CHEVORLET DEALER AND THEY TOLD ME THAT IT WAS THE CATALYTIC CONVERTER. AND THAT IT WOULD BE CHEAPER TO HAVE IT REPLACED TBY SOMEONE OTHER THAN A DEALER. SO, I TOOK MY CAR MUFFLER REPAIR AND HAD IT REPLACED (AT A VERY EXPENSIVE COST). THE LIGHTS DID NOT GO OFF AFTER THE REPAIR. I WAS TOLD THEY HAD TO BE RE SET WHICH THEY COULD NOT DO. SO, I TOOK IT TO A CAR REPAIR PLACE AND HAD THE LIGHTS RESET. IT SEEMED TO FIX THE PROBLEM. NOW, A YEAR OR SO HAS GONE BY AND THE LIGHTS CAME BACK ON. A FEW MONTHS LATER THE CAR STARTED TO LOSE POWER AGAIN AND I TOOK IT BACK TO THE MUFFLER SHOP - THEY COULD FIND NO PROBLEM . AGAIN I TOOK IT TO A REPAIR PLACE AND HAD THE LIGHTS RESET. AT THIS TIME THE LIGHTS HAVE REMAIN OFF, BUT THE CAR STILL LOSES POWER OFF AND ON. *TR

NHTSA ID
10219234
Incident
Sep 1, 1999
EngineFuel systemSuspension
Filed Nov 26, 2007

BLOWN HEAD GASKET VEHICLE OVER HEATING, NOTHING HAS BEEN DONE TO REPAIR ISSUE; HEAD GASKET RECALL. THE VEHICLE IS RUNNING VERY BADLY EVEN THOUGH A COMPLETE TUNE UP HAS BEEN DONE; FUEL SYSTEM RECALL SUSPENSION MAKING LOTS OF NOISE; REAR SUSPENSION RECALL. *TR

NHTSA ID
10210010
Incident
Sep 11, 2007
Mileage
93,309 mi
Fuel system
Filed Mar 27, 2004

FUEL INJECTORS GET CRACKS AND LEAK, COULD RESULT IN A FIRE IF NOT CHANGED. I HAVE HAD ALL 4 INJECTORS LEAK, AND 2 HAD HAIRLINE CRACKS ALLOWING LARGE AMOUNTS OF GAS TO LEAK ONTO HOT ENGINE WHICH COULD EASILY START A FIRE.*AK

NHTSA ID
10064029
Incident
Mar 10, 2004
Mileage
160,000 mi
Fuel system
Filed Jan 16, 2004

GUESS WHAT, HERE IS ANOTHER PROBLEM FOR MY VEHICLE GM. (ANOTHER COMPLAINT)WE'VE ALREADY SPENT NEARLY A $1,000, ON THIS CAR. NOW, TAKING IT TO THE MECHANIC AGAIN, THE HAD SPENT A HOUR AND A HALF LOOKING FOR NOW WHAT IS THE FUEL PUMP THAT HAD GONE BAD. I UNDERSTAND THAT PARTS IN A VEHICLE HAVE TO BE MAINTAINED. SO WHEN WE FOUND THIS OUT , WE REALLY ENJOYED YOUR COMPANY'S "MONEY MAKING" SCHEME TO HAVE THE CAVALIERS, NEW FUEL PUMP COST AROUND $500. WITH A 1 YEAR WARRANTY, OTHER MANUFACTURE HAVE LIFETIME WARRANTIES, WHICH WE WILL BE REPLACING WITH. ( CARTER, OR MASTER). NOT INCLUDING THE LABOR AND A CUSTOMER CANNOT JUST REPLACE THIS PUMP SEPARATELY, NO YOU HAVE TO PURCHASE THE ENTIRE MODULE TOGETHER WITH THE FUEL PUMP!!! USUALLY, IT WOULD COST AROUND $80.00-$100.00, FOR A FUEL PUMP. THANKS GM, HOPE YOU MAKE YOUR MONEY. BECAUSE, I WILL BUY FOREIGN AND "WORD OF MOUTH", IS LOUDER. MEL *CB

NHTSA ID
10054318
Incident
Jan 15, 2004
Mileage
61,210 mi
AirbagsElectricalEngine+6 more
Filed Jun 29, 2003

FUEL PUMP SEAL DISINTEGRATED. COST $1,081.00 (INCLUDING 3 DAY CAR RENTAL). EARLIER THIS YEAR THERE WAS A RECALL ON THE STEERING COLUMN AND I WOUND UP PAYING AN ADDITIONAL $600 FOR OTHER DEFECTS NOT COVERED BY THE RECALL. THINK THAT THIS AND MANY ADDITIONAL PROBLEMS ON THIS CAR CONSTITUTE IT BEING A LEMON. MORE THAN 5 RECALLS IN 7 YEARS. *NLM

NHTSA ID
10023976
Incident
Jun 16, 2003
Mileage
39,500 mi
Fuel system
Filed Feb 3, 2003

FUEL INJECTION HOSE IS LEAKING GASOLINE. DEALER IS AWARE OF THE PROBLEM. PH FUEL INJECTOR HAD TO BE REPLACED. *TT

NHTSA ID
10006248
Incident
Feb 3, 2003
Mileage
84,651 mi
Fuel system
Filed Jan 31, 2003

WHEN CAR FUEL TANK IS READING BELOW 1/4 TANK, CAR WILL NOT START. CAR BACKFIRES, WHILE TRYING TO START AND CHECK ENGINE LIGHT COMES ON. I HAVE BEEN FIGHTING WITH THIS SINCE I [URCHASED THE CAR IN 1997. EVERYTIME THAT I TAKE THE CAR IN, I AM BEING TOLD IT IS ALWAYS SOMETHING DIFFERENT. THIS ITEM DEFINATELY NEEDS TO BE LOOKED AT CUASE I HAVE BEEN TOLD BY NUMEROUS CHEVY CAVELIER OWNERS ARE HAVING THIS SAME PROBLEM.

NHTSA ID
10005013
Incident
Aug 16, 1997
Fuel system
Filed Aug 19, 2002

CONSUMER CAN SMELL FUMES IN CAR AFTER ENGINE HAS BEEN SHUT OFF FOR A SHORT TIME. MECHANIC STATED THAT GAS WAS DRIPPING ON INTAKE MANIFOLD. MAY CAUSE A FIRE. *AK FUEL INJECTOR NUMBER 4 HAS A HAIR LINE CRACK EXTERNALLY, THIS ALLOWS FUEL UNDER PRESSURE TO LEAK OUT OF INJECTOR ONTO INTAKE MANIFOLD, AFTER ENGINE IS SHUT OFF FOR A SHORT TIME, FUEL CAN BE SMELLED IN AND ABOUT THE CAR DUE TO FUEL LEAKAGE OUT OF THE INJECTOR. *SLC

NHTSA ID
8016587
Incident
Aug 1, 2002
Fuel system
Filed May 21, 2002

WHILE DRIVING 55 MPH STRAPS HOLDING FUEL TANK BROKE, FUEL TANK WAS DRAGGED UNTIL CONSUMER WAS ABLE TO PULL OVER. DEALER DETERMINED BOTH STRAPS HAD RUSTED THROUGH AND BROKE.*AK

NHTSA ID
8010228
Incident
May 11, 2002
Heating & air conditioningDriver assistanceEngine+1 more
Filed Oct 19, 2001

CONSUMER STATES VEHICLE EXPERIENCES RAPID ACCELERATION WITHOUT PRESSING ON THE PEDAL.*JB

NHTSA ID
563725
Fuel system
Filed Aug 30, 2001

VEHICLE WOULD HESITATE AND THEN JUMP AS IF STALLING OUT WHEN ACCELERATOR PEDAL WAS PRESSED. VEHICLE TAKES TIME BEFORE ENGAGING TO MOVE. TOOK TO MECHANIC, AND INFORMED FUEL INJECTION SYSTEM WAS LEAKING. MECHANIC INDICATED SERVICE BULLETIN ON VEHICLE, BUT MANUFACTURER DENIED CLAIM OF SERVICE BULLETIN.*AK

NHTSA ID
895551
Incident
Aug 28, 2001
Fuel system
Filed Apr 23, 2001

ENGINE LIGHT HAS COME ON/ OFF. CONSUMER REPLACED GAS CAP. TOOK VEHICLE TO A PRIVATE MECHANIC THAT DIAGNOSED VEHICLE WITH COMPUTER. MECHANIC RESET COMPUTER TO REMOVE ENGINE LIGHT, HOWEVER, ENGINE LIGHT CAME BACK ON 2 DAYS AFTERWARDS. *AK THE DEALER POINTED OUT THAT THERE HAD BEEN A RECALL ON PROBLEM OF THE ENGINE LIGHT COMING ON, BUT THE MANUFACTURER HAD NOT NOTIFIED THE CONSUMER. *YH

NHTSA ID
886439
Incident
Apr 1, 2001
ElectricalFuel system
Filed Aug 28, 2000

HORN HASN'T BEEN WORKING SINCE VEHICLE WAS PURCHASED. FUSE WAS REPLACED, BUT DIDN'T REMEDY THE PROBLEM. DEALER CLAMED THAT IN DIFFERENT WEATHER &TEMPERATURES IT WILL NOT WORK. VEHICLE STALLED ON 2 DIFFERENT OCCASIONS. DEALER SAID IT WAS THE BATTERY & ALTERNATOR THE 1ST TIME. 2ND TIME DEALER INDICATED FUEL PUMP WENT OUT.CONSUMER HAD TO COVER THE COST & FELT THAT THEY SHOULD BEEN ABLE TO DETECT THIS WHEN THEY DID THE DIAGNOSTIC READING A MONTH AGO. *AK

NHTSA ID
868924
Incident
Jun 17, 2000
Fuel system
Filed Apr 26, 1999

CAR HAD A "HARD START" WHEN COLD. CONCERNED BECAUSE SOMEONE COULD GET STRANDED, ASSUMING THAT 1/4 FULL TANK OF GAS WAS ENOUGH TO START CAR - ESPECIALLY THOSE TRANSPORTING CHILDREN, LIKE I DO. AFTER FUEL PUMP WAS REPLACED (BY DEALER), IT STARTED BETTER THAN WHEN FIRST PURCHASED. HAD BEEN A PROBLEM FROM DAY ONE. NOTE: WHY DOES THE FUEL PUMP SEEMS TO BE A PROBLEM WITH CHEVROLETS. MY FATHER HAS A 1995 CHEVROLET TRUCK, TAHOE THAT ALSO NEEDED THE FUEL PUMP REPLACED. THOUGHT IT MIGHT BE WORTH INVESTIGATING. *AK

NHTSA ID
705998
Incident
Jan 1, 1999
ElectricalEngineFuel system+1 more
Filed Mar 11, 1999

FUEL PUMP WENT OUT/OIL PRESSURE VALVE BLEW UP AND OIL IS ALL OVER/COMPUTER SYSTEM SHUT DOWN, AND RACK AND PINION STEERING WENT OUT. DEALER CONTACTED AND IS AWARE OF THE PROBLEM. PROBLEMS NOT YET REMEDIED. PROVIDE FURTHER INFORMATION. *AK

NHTSA ID
835717
Incident
Dec 16, 1998
Fuel system
Filed Aug 26, 1998

IN WET CONDITIONS THE REGULATOR BELT WILL GET WET, RESULTING IN A LOSS OF STEERING CONTROL AND BRAKE LOSS. THE DEALER HAS BEEN NOTIFIED. *AK

NHTSA ID
827231
Incident
Aug 23, 1998
Fuel system
Filed Apr 27, 1998

THE FUEL TANK GAUGE DOES NOT GIVE A PROPER READING. WHEN IT IS ON 1/4 FULL, GAUGE INDICATES THAT THE TANK IS EMPTY. MORE THAN SEVEN INCIDENTS HAPPENED. THE DEALER ATTEMPED TO FIX, AND NOW THERE IS NO WARRANTY. ALSO, THE DEALER CANNOT DUPLICATE THE PROBLEM. *AK

NHTSA ID
822823
Incident
Aug 30, 1997
Heating & air conditioningElectricalFuel system+1 more
Filed Mar 11, 1998

TRUNK RELEASE LATCH BROKE THREE TIMES.

NHTSA ID
532460
Incident
Jun 1, 1996

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .