RoadVitals

2007 Chevrolet Express Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
17
Latest Mar 30, 2026
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
10
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
2

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2007 Chevrolet Express, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Brakes422.2%
  • Airbags316.7%
  • Tires & wheels211.1%
  • Electrical211.1%
  • Exterior lighting211.1%
  • Body & structure15.6%
  • Other / unspecified15.6%
  • Powertrain (other)15.6%
  • Suspension15.6%
  • Engine15.6%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

4
reports

From owner reports, verbatim

The contact owns a 2007 Chevrolet Express. The contact stated that while driving at an undisclosed speed, the rear passenger side wheel locked without warning. The vehicle was taken to the nearest service station where the rear brakes were replaced. The vehicle was then taken to the dealer where it was diagnosed that the ABS system module needed to be reprogrammed. The vehicle was repaired however, the contact stated that six months later the failure recurred. No warning lights was illuminated. The contact then stated that while driving at an undisclosed speed, he then depressed the brake pedal to stop the vehicle however, after the accelerator pedal was depressed, he noticed a substantial drag and failed to accelerate. The dealer was notified of the failure, but no further assistance was provided. The vehicle was not repaired. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 200,000.

NHTSA ID 11536554 · filed Aug 4, 2023

2007 CHEVROLET GM3500. CONSUMER WRITES IN REGARDS TO BRAKING SYSTEM FAILURE. THE CONSUMER STATED WHILE DRIVING THE BRAKES LOCKED UP. THE CONSUMER WAS ABLE TO PULL THE VEHICLE TO THE SHOULDER. THE BRAKE LIGHTS DID NOT ILLUMINATE. AFTER SITTING A FEW MINUTES, THE VEHICLE WENT BACK TO NORMAL OPERATION. THE BRAKE FAILURE WOULD CONTINUE TO OCCUR OFTEN. THE CONSUMER STATED THE ENGIME LIGHT WOULD ILLUMINATE WHEN THE FAILURE OCCURED. THE VEHICLE WAS REPAIRED FOLLOWING A SERVICE BULLETIN, BUT WAS TOO SOON TO TELL IF THE FAILURE WOULD RECUR.

NHTSA ID 11428983 · filed Aug 13, 2021

Too few reports in this category for a page of its own — they appear in the full complaint list.

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

3
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS VAN. THE CONTACT STATED THAT THE AIR BAG SENSOR LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FRONT BUMPER AIR BAG SENSOR HAD MALFUNCTIONED DUE TO AN ELECTRICAL SHORT CAUSED BY MOISTURE DAMAGE. THE AIR BAG SENSOR WAS REPLACED AND THE DEFECT WAS REMEDIED. THE MANUFACTURER WAS NOTIFIED AND NO SOLUTION WAS OFFERED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 66,000.

NHTSA ID 10577913 · filed Apr 7, 2014

TL*THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. THE CONTACT STATED HE WAS INVOLVED IN A CRASH WHILE DRIVING APPROXIMATELY 35 MPH AND THE AIR BAGS DID NOT DEPLOY. A POLICE REPORT WAS NOT FILED BUT THE DRIVER SUSTAINED MINOR INJURIES. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE AND WAS NOT EXAMINED FOR THE CAUSE OF FAILURE. THE VEHICLE WAS NOT REPAIRED. UPDATED 07/08/11*LJ UPDATED 07/22/11

NHTSA ID 10403851 · filed May 31, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

2
reports

From owner reports, verbatim

Update to case 11444012 I replaced the 2 tires and Goodyear inspected my other tires and said no problem selling 3 year old tires. Now another one of these tires is cracking. I have removed the tire and it's a clear defect causing cracks and bubbles. 245/75R16 111T SL WRL AT ADVENTURE OWL Tire failed on the inside side wall while the Van was parked for about 2 hours. Tires were purchased in 2019 but has a built year of 2016. AAA service inspected the Van and could not locate reason for issue. I also examined Ring video footage during the event and did not see anything near the Vehicle at the time of the event

NHTSA ID 11449329 · filed Jan 28, 2022

245/75R16 111T SL WRL AT ADVENTURE OWL Tire failed on the inside side wall while the Van was parked for about 2 hours. Tires were purchased in 2019 but has a built year of 2016. AAA service inspected the Van and could not locate reason for issue. I also examined Ring video footage during the event and did not see anything near the Vehicle at the time of the event

NHTSA ID 11444012 · filed Dec 16, 2021

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

2
reports

From owner reports, verbatim

Odometer Fraud. The contact purchased a 2007 Chevrolet Express. It was later discovered that there was a mileage discrepancy. The vehicle was a dealer sale. At the time of purchase, the mileage was 71,000; and at the time of registration, it was discovered that the mileage was 230,000.

NHTSA ID 11727934 · filed Mar 30, 2026

ELECTRIC WINDOW/MIRROR CONTROL PANEL AFFIXED TO THE INTERIOR OF THE DRIVER'S SIDE DOOR. ELECTRICAL THERMAL EVENT CAUSING SMOKE AND PHYSICAL DAMAGE TO THE INTERIOR SIDE OF THE DOOR AND ELECTRICAL CONTROL CLUSTER AND WIRING. VEHICLE WAS IN USE BUT WAS NOT IN MOTION AND OFF ROADWAY. CONTROL PANEL AFTERMARKET INSTALLATION PRIOR TO PURCHASE. NO PREVIOUS MAINTENANCE/REPAIR WORK PERFORMED ON DOOR OR DOOR CONTROL PANEL. PRIOR TO THE EVENT, RAIN WATER WAS OBSERVED DRIPPING ON TO THE CONTROL PANEL FROM THE ROOF WHICH OVERHANGS THE DOOR WHEN THE DOOR WAS IN THE OPEN POSITION. WE'VE EXPERIENCED WITH OTHER SIMILAR MAKE/MODEL SCHOOL BUSES ELECTRICAL SHORTS IN THE DRIVER'S SIDE DOOR CONTROL PANEL, WHICH DID NOT RESULT IN A 'THERMAL EVENT" NOR FIRE AS EXPERIENCED ON 3/27/18, BUT DID REQUIRE REPAIRS.

NHTSA ID 11082011 · filed Mar 29, 2018

Too few reports in this category for a page of its own — they appear in the full complaint list.

Exterior lighting

Reports naming headlights, tail lights, turn signals and other exterior lighting.

2
reports

From owner reports, verbatim

LIGHT SWITCH IS MALFUNCTIONING, I REPLACED IT APPROXIMATELY 3 YEARS AGO AND I AM EXPERIENCING THE SAME PROBLEM. I THINK IT'S A MANUFACTURES DEFAULTS.

NHTSA ID 11298123 · filed Jan 9, 2020

MOSTLY I HAVE BEEN NOTICING THAT MANY OF THE NEWER CARS (AMERICAN MADE) NO LONGER ARE USING YELLOW TURN SIGNALS AT THE REAR OF THE CARS. WHY IS THIS? *TR

NHTSA ID 10255815 · filed Jan 21, 2009

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

1
report

From owner reports, verbatim

THE PAINT WAS CONSTANTLY PEELING OFF. BIG SPLOTCHES FROM HOOD WOULD FLY UP TO WINDSHIELD AND DISTRACT WHILE DRIVING. I HAVE RECENTLY HAD WHOLE VAN PAINTED IN ORDER TO PREVENT ANY MORE OF THIS.THESE BARE SPOTS WERE RUSTING BADLY ALSO. VERY DISAPPOINTED IN THIS. I AM SEEING MANY OTHER VANS IN TOWN THAT HAVE THE SAME ISSUE.

NHTSA ID 11124029 · filed Sep 2, 2018

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

1
report

From owner reports, verbatim

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. WHILE DRIVING AT AN UNKNOWN SPEED, THE ABS WARNING LIGHT ILLUMINATED. AFTER ALL THE PASSENGERS EXITED THE VEHICLE, THE FRONT PASSENGER SIDE TIRE EXPLODED AND CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE HUB BEARING WAS FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,000.

NHTSA ID 10874798 · filed Jun 17, 2016

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

1
report

From owner reports, verbatim

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE HESITATED TO SHIFT GEARS WITH THE ILLUMINATION OF THE CHECK ENGINE LIGHT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS STATED THAT THE TRANSMISSION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 64,000. *TR

NHTSA ID 10525741 · filed Jul 19, 2013

Too few reports in this category for a page of its own — they appear in the full complaint list.

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

1
report

From owner reports, verbatim

TL* THE CONTACT OWNS A 2007 CHEVROLET EXPRESS. WHILE DRIVING AT AN UNKNOWN SPEED, THE ABS WARNING LIGHT ILLUMINATED. AFTER ALL THE PASSENGERS EXITED THE VEHICLE, THE FRONT PASSENGER SIDE TIRE EXPLODED AND CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE HUB BEARING WAS FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,000.

NHTSA ID 10874798 · filed Jun 17, 2016

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

1
report

From owner reports, verbatim

#8 CYLINDER INTAKE VALVE SPRING FAILURE RESULTING IN THE DESTRUCTION OF INTAKE MANIFOLD. COST TO REPLACE SPRING AND MANIFOLD CAME TO$1200.00 VERY UN HAPPY. WHY DOES SOME COMPANIES USE INFERIOR PARTS RESULTING IN COSTING ME HUNDREDS. *TR

NHTSA ID 10703602 · filed Apr 3, 2015

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .