RoadVitals

2006 Chevrolet Hhr Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
119
Latest Aug 2, 2025
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
12%
of 1,006 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
4
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
3

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 2006 Chevrolet Hhr submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 119 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

The 25 most recent of 119, in the owner's own words

Body & structureEngineSuspension
Filed Aug 2, 2025

The door few open because the door latch broke off

NHTSA ID
11678011
Incident
Dec 11, 2024
Body & structureVisibility
Filed Jun 8, 2020

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT STATED THAT DURING INCLEMENT WEATHER, WATER LEAKED INTO THE VEHICLE FROM UNDERNEATH THE DASHBOARD ON THE PASSENGER'S SIDE OF THE VEHICLE. ADDITIONALLY, THE CONTACT BECAME AWARE THAT THE SUNROOF WAS SUPERGLUED TOGETHER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC TO BE INSPECTED. THE VEHICLE WAS NOT DIAGNOSED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED. NEITHER THE DEALER NOR THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. THE VIN WAS NOT INCLUDED.

NHTSA ID
11327743
Incident
Jun 4, 2020
Body & structure
Filed Nov 6, 2017

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT STATED THAT THE FRONT PASSENGER DOOR FAILED TO OPEN WITHOUT WARNING. THE LOCAL DEALER AND MANUFACTURER WERE NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 92,210.

NHTSA ID
11043830
Incident
Nov 5, 2017
Mileage
92,210 mi
Body & structure
Filed Mar 1, 2017

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT STATED THAT THE FRONT PASSENGER AND THE FRONT DRIVER SIDE INTERIOR DOOR HANDLES FRACTURED. THE CONTACT ADVISED HE HAD PREVIOUSLY REPLACED THE FRONT DRIVER SIDE INTERIOR DOOR HANDLE AND PANEL HOWEVER, THE FAILURE WAS NOT CORRECTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000.

NHTSA ID
10957785
Incident
Jan 1, 2016
Mileage
120,000 mi
Body & structure
Filed Dec 10, 2016

WHILE TRAVELING A MAJOR INTERSTATE HIGHWAY TO WORK, I BEGAN TO MERGE ONTO THE EXIT RAMP. WHILE DOWNSHIFTING MY MANUAL TRANSMISSION, THE CLUTCH SUDDENLY LOST TENSION AND WENT THROUGH THE FLOOR. I HAD TO COAST DOWN THE EXIT RAMP, COAST ALONG ANOTHER ROAD BEFORE PULLING INTO A PARKING SPACE. WHEN I LOOKED UNDER THE HOOD TO SEE WHAT HAPPENED, I REALIZED THAT THE CLUTCH HAD COME LOOSE FROM AND BROKEN THROUGH THE FIREWALL. I WAS FORTUNATE NOT TO HAVE HAD AN ACCIDENT WHEN THIS HAPPENED.

NHTSA ID
10934326
Incident
Aug 29, 2015
Mileage
110,000 mi
Body & structure
Filed Aug 16, 2016

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT STATED THAT THE DRIVER SIDE INTERIOR DOOR HANDLE WAS DETACHED FROM THE DOOR FOR THE SECOND TIME. THE CONTACT HAD TO EXIT THE VEHICLE BY PUTTING HER HAND THROUGH THE WINDOW TO OPEN THE DOOR FROM THE OUTSIDE. THE DEALER WAS NOTIFIED OF THE FAILURE AND REPAIRS WERE MADE. THE FAILURE MILEAGE WAS 36,000.

NHTSA ID
10896416
Incident
Aug 1, 2013
Mileage
36,000 mi
Body & structure
Filed May 26, 2016

INTERIOR DOOR HANDLE HAS BROKEN ON BOTH THE DRIVER SIDE DOOR AND FRONT PASSENGER DOOR. THIS HAPPENED ON 2 SEPARATE OCCASIONS WHILE TRYING TO OPEN THE DOOR TO GET OUT WHILE PARKED. THE DRIVERS SIDE ENTIRE DOOR HAD TO BE REPLACED BY THE DEALERSHIP. THE PASSENGER DOOR HAS NOT BEEN FIXED YET.

NHTSA ID
10870950
Incident
Nov 24, 2015
Mileage
90,000 mi
Body & structure
Filed Feb 26, 2016
Crash reported

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. WHILE STOPPED AT A STOP SIGN, THE CONTACT'S VEHICLE WAS REAR ENDED BY ANOTHER VEHICLE. AS A RESULT, THE BUMPER BECAME SLIGHTLY DETACHED FROM THE VEHICLE. THE CONTACT LOOKED AT THE AREA OF THE VEHICLE WHERE THE BUMPER NEEDED TO BE RE-ATTACHED AND NOTICED THAT THE METAL INNER BUMPER WAS SEVERELY RUSTED. WHEN TOUCHING THE INNER BUMPER, IT IMMEDIATELY DISINTEGRATED. THERE WERE NO INJURIES AND A POLICE REPORT WAS FILED. THE VEHICLE HAD NOT BEEN DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 140,000.

NHTSA ID
10838677
Incident
Feb 26, 2016
Mileage
140,000 mi
Body & structureElectricalInterior & seats
Filed Feb 25, 2016

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT STATED THAT THE FRONT DRIVER AND PASSENGER SIDE DOOR HANDLES FRACTURED. THE FAILURE HAPPENED WITHOUT WARNING. THE CONTACT WAS UNABLE TO EXIT THE VEHICLE. THE BATTERY ALSO FAILED AND PREVENTED THE DRIVER AND PASSENGER SIDE WINDOWS FROM BEING USED. THE VEHICLE WAS DIAGNOSED AND THE DOOR HANDLES WERE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 175,000.

NHTSA ID
10838112
Incident
Feb 24, 2016
Mileage
175,000 mi
Body & structure
Filed Nov 16, 2015

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT STATED THAT THE FRONT DRIVER AND PASSENGER SIDE DOOR HANDLES FRACTURED. THE FAILURE HAPPENED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ENTIRE DOOR PANEL NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 200,000.

NHTSA ID
10790564
Incident
Nov 16, 2013
Mileage
200,000 mi
Body & structure
Filed May 23, 2015

I PARKED MY VEHICLE AY HOME, AND WHEN I WENT TO GET OUT, THE INSIDE DOOR HANDLE BROKE RIGHT OFF. THE ONLY WAY TO GET OUT WAS TO ROLL DOWN THE ELECTRIC WINDOW AND REACH OUT TO THE OUTSIDE DOOR HANDLE. FROM SOME RESEARCH I DID THIS BREAKING OFF IS A COMMON PROBLEM. WHAT I WAS CONCERNED ABOUT IF FOR SOME REASON LIKE AN ACCIDENT I COULDN'T GET THE WINDOW DOWN, I WOULD BE STUCK IN THE VEHICLE.

NHTSA ID
10721134
Incident
May 22, 2015
Mileage
13,011 mi
Body & structureVisibility
Filed Apr 28, 2015

THE CAR HAS HAD THE A/C FAN MOTOR REPLACED AT LEAST 4 TIMES, EACH TIME IT WAS DAMAGED BY A WATER LEAK. THE DEALERSHIP REPLACED MOTOR ONCE WHILE UNDER WARRANTY BUT STATED THEY COULD NOT FIND/FIX THE LEAK. THIS WAS A LIE BECAUSE IT IS A COMMON PROBLEM WITH THE BUTYL PATCH, EASILY FOUND IN THE MOST BASIC INTERNET SEARCH. THE DOOR HANDLES ARE MADE OF THE CHEAPEST PLASTIC, DRIVER'S SIDE INTERIOR DOOR HANDLE BROKE OFF. THERE IS WATER LEAKING INTO THE REAR DRIVER'S SIDE FLOORBOARD WITH NO CAUSE YET FOUND. THE WORST PART OF THIS IS THE CHEVROLET DEALERSHIP WHERE I PURCHASED THE VEHICLE NOT COMPLETELY FIXING THE LEAK PROBLEM DURING THE WARRANTY PERIOD, THEN CHARGING ME TO FIX IT AGAIN AFTER THE WARRANTY HAD EXPIRED. NOW I CAN'T EVEN GET THEM TO RETURN MY PHONE CALLS REGARDING THE RECALL REPAIRS THEY ARE REQUIRED TO DO. *TR

NHTSA ID
10713478
Incident
Jan 15, 2007
Mileage
10,000 mi
Body & structure
Filed Apr 27, 2015

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. WHILE EXITING THE VEHICLE, THE DRIVER SIDE INTERIOR DOOR HANDLE FRACTURED AND PREVENTED THE DRIVER FROM EXITING THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 71,000.

NHTSA ID
10713167
Incident
Apr 17, 2015
Mileage
71,000 mi
Body & structure
Filed Mar 4, 2015

FRONT AND REAR BUMPERS ARE PEELING BAD. NO OTHER PART OF CAR IS DOING SO. *TR

NHTSA ID
10692078
Incident
Mar 4, 2015
AirbagsBody & structureInterior & seats
Filed Jan 28, 2015
Crash reported1 injury reported

A LADY RAN A RED LIGHT ON SPRINGRIDGE RD JUST SOUTH OF JACKSON MS. WIFE WAS DRIVING ACROSS SPRINGRIDGE RD. THE LADY FAILED TO YIELD AND STRUCK WIFE IN DRIVERS SIDE TOTALING THREE CARS IN THE PROCESS WIFE WAS SEVERELY INJURED (11 DAYS IN HOSPITAL) NO AIRBAG WAS DEPLOYED DURING ACCIDENT. STILL WORKING ON FULL RECOVERY. *TR UPDATED 10/16/2017*JS THE CONSUMER REQUESTED A STATUS UPDATE AND RECALL INFORMATION. *JS

NHTSA ID
10679551
Incident
Sep 24, 2009
Mileage
38,000 mi
Body & structure
Filed Jan 12, 2015

THE INSIDE DRIVER'S DOOR HANDLE BROKE OFF (PLASTIC OR OTHER NONMETAL MATERIAL ATTACHED TO A METAL HINGE)AT THE METAL HINGE. (CHEAP MATERIALS THAT FATIGUE EASILY) WITH NO EXCESS FORCE OR ABNORMAL PRESSURE BEING APPLIED. I WAS UNABLE TO EXIT THE VEHICLE WITHOUT ENGAGING THE ELECTRICAL SYSTEM TO ROLL DOWN THE WINDOW AND OPERATE THE OUTSIDE HANDLE. IN AN ACCIDENT, THIS WOULD BE A SERIOUS SAFETY HAZARD IF THE DRIVER NEEDED TO GET OUT OF THE CAR QUICKLY. *TR

NHTSA ID
10671753
Incident
Dec 30, 2014
Mileage
120,800 mi
Body & structureElectrical
Filed Dec 27, 2014

CONTACT REPORTED THAT DOOR LOCKS WOULD NOT OPERATE WITH KEY FOB NOR WHEN ACTIVATING THE DOOR LOCK SWITCHES ON THE DOOR. TOOK VEHICLE TO TWO DIFFERENT DEALERS TRYING TO GET THE IGNITION RECALL FIXED WHICH TOOK A TOTAL OF FOUR VISITS. WHILE CAR WAS IN FOR RECALL, ADDRESSED AN UNRELATED ELECTRICAL SOLENOID PROBLEM AND ASKED THE DEALER TO LOOK AT THE DOOR LOCK ISSUE. DEALER NOTIFIED OWNER THAT PASSENGER DOOR AND REAR SEAT LEFT AND RIGHT DOOR LOCK ACTUATORS HAD FAILED (3 OF 4 TOTAL). ASKED DEALER IF THEY HAD SEEN THIS UNUSUAL CONDITION ON ANY OTHER HHR'S AND THEY SAID NO. SHOWED THEM THE 30+ ISSUES LOGGED ON THIS SITE AND THEY ONLY COMMENTED THAT THE HHR WAS NOT THE BEST GM PRODUCT EVER BUILT BUT THERE WAS NO DEALER FIX FOR THIS ISSUE. CONTACT WAS ADVISED THAT IT WOULD BE $340 PER DOOR TO FIX AND SERVICE WAS DECLINED (AFTER $80 DIAGNOSTIC CHARGE TO VERIFY THAT DOOR LOCKS DID NOT WORK). *TR

NHTSA ID
10668480
Incident
Nov 9, 2012
Mileage
56,000 mi
Body & structure
Filed Sep 2, 2014

THE DRIVERS DOOR WILL NOT OPEN. HAVE TO CLIMB OVER THE CONSOLE TO GET IN AND OUT OF THE CAR. *TR

NHTSA ID
10630123
Incident
Aug 15, 2014
Mileage
164,615 mi
Body & structure
Filed Aug 7, 2014

DRIVERS SIDE DOOR HANDLE BROKE OFF. *TR

NHTSA ID
10620780
Incident
Jan 1, 2014
Body & structureEngineSuspension
Filed Jul 19, 2014
Crash reported2 injuries reported

AT A RED LIGHT AND WAS REAR ENDED WHICH CAUSE ME TO IT THE REAR END OF THE CAR IN FRONT OF ME. *TR

NHTSA ID
10614683
Incident
Jul 2, 2014
Mileage
138,765 mi
AirbagsBody & structureSteering
Filed Jun 17, 2014

AIR BAG LIGHT COME ON IN THE PASSAGE SET WHEN KNOW ONE IN THE SET.THE STEERING MADE FUNNY POPPING NOISE. AN ALL THE DOOR HANDLE BROKE WHERE YOU COULD NOT GET OUT OF THE AUTO. AND THE CAR SHOW ON CAR FAX THAT IT IS A BUY BACK AUTO. BUT GM SAY IT NOT. AND ONE OF THE HANDLE IS BREAKING ON THE DRIVER SIDE. AND I CAN NOT SALE IT BECAUSE IT SHOW AS A BUY BACK.TDMV SAY IT WAS AND THEN THEY CHANGE THERE MIND. I FILL LIKE SOMEONE AT GM PAY THEM OFF . I KNOW THIS HAS BEEN A LONG TIME BUT I STILL HAVE THE CAR. AND I AM STILL LOOKING FOR HELP.I WILL KEEP A COPY FOR MY RECORD. *TR

NHTSA ID
10599040
Incident
May 8, 2008
Mileage
300,000 mi
Body & structure
Filed Jun 16, 2014

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT STATED THAT THE INTERIOR DOOR HANDLE DETACHED AND SHE WAS UNABLE TO EXIT THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 48,000.

NHTSA ID
10598511
Incident
May 26, 2014
Mileage
48,000 mi
Body & structure
Filed May 22, 2014

MY DRIVER AND PASSENGER INSIDE DOOR HANDLES BROKE OFF AND I HAVE TO ROLL DOWN MY WINDOWS TO EXIT AND IF MY CAR IS INVOLVED IN A EMERGENCY I WOULD NOT BE ABLE TO EXIT QUICKLY AND I'VE DONE SOME CHECKING ON LINE AND DISCOVERED ITS A ON GOING PROBLEMS WITH THEM. *TR

NHTSA ID
10593323
Incident
Nov 14, 2012
Mileage
98,000 mi
Body & structureBrakesElectrical+3 more
Filed Apr 29, 2014

FUEL LEAK IN FRONT OF DRIVERS SIDE REAR WHEEL. THIS IS COMPLETELY UNACCEPTABLE IN AN 8 YEAR OLD VEHICLE. THE FUEL LINE CORRODED AND LEAKED HEAVILY, COST ME $254.22 TO REPLACE THIS FAULTY GAS LINE. I AM OBVIOUSLY NOT THE ONLY PERSON THIS HAS HAPPENED TO. I HAVE ALSO HAD ALL THE OTHER TYPICAL PROBLEMS SUCH AS THE KEY WILL NOT RELEASE FROM IGNITION, BAD ROTORS, LOOSE FRONT END BUSHINGS AND EXCESSIVE FRONT END VIBRATION OVER TYPICAL STREET CRACKS. BROKEN DRIVERS SIDE INTERIOR DOOR HANDLE, CRACKED WINDSHIELD...... *TR UPDATED 10/22/2014 *JS

NHTSA ID
10585601
Incident
Feb 6, 2014
Mileage
180,000 mi
Body & structure
Filed Apr 23, 2014

TL* THE CONTACT OWNS A 2006 CHEVROLET HHR. THE CONTACT STATED THAT WATER WAS LEAKING INTO THE VEHICLE FROM THE WINDSHIELD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE TECHNICIAN DIAGNOSED THAT THE COMPUTER BOARD HAD BECOME WET. THE TECHNICIAN WAS NOT ABLE TO SPECIFICALLY DETERMINE THE FAILURE THAT ALLOWED THE WATER TO ENTER THE VEHICLE HOWEVER, THERE WERE REPAIRS MADE TO THE COMPUTER BOARD. THE MANUFACTURE WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 37,000 AND THE CURRENT WAS 50,000.

NHTSA ID
10584483
Incident
Sep 12, 2012
Mileage
37,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .