RoadVitals

1991 Chevrolet Suburban Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
52
Latest Aug 19, 2020
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
12
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
10

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 1991 Chevrolet Suburban, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Brakes1221.4%
  • Tires & wheels712.5%
  • Transmission712.5%
  • Seat belts47.1%
  • Engine47.1%
  • Other / unspecified23.6%
  • Electrical23.6%
  • Powertrain (other)23.6%
  • Steering23.6%
  • Body & structure11.8%
  • Fuel system11.8%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

12
reports

From owner reports, verbatim

THE BRAKE ROTORS HAD SEPARATED. THE BRAKES ON THIS VEHICLE ARE DEFECTIVE. THE SAME PART FOR THE BRAKES WERE REPLACED FOR THE RECALL BRAKE PART AND THE PROBLEM STILL EXIST. THE CONSUMER CONTACTED THE MANUFACTURER AND WAS INFORMED THAT THE CAMPAIGN WAS CLOSED AND WAS NOT ABLE TO INDICATE WHAT WAS REPAIRED DUE TO NOT BEING THE ORIGINAL OWNER RECALL 93V119000. *CM *SCC

NHTSA ID 10019363 · filed May 7, 2003

THE BRAKE PEDAL WENT TO THE FLOOR WHEN PRESSED WHICH RESULTED IN EXTENDED STOPPING DISTANCE. *NLM

NHTSA ID 10017479 · filed Apr 24, 2003
All 12 reports naming brakes

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

12
reports

From owner reports, verbatim

WHILE APPROACHING A STOP SIGN, DRIVER'S SEATBACK COLLAPSED. DEALER NOTIFIED. PROBLEM FIXED BY OWNER--BOLTS IN THE SEAT WERE REPLACED. UNDER RECALL # 96V226000 GM/ BUCKET SEATS. *ML

NHTSA ID 844302 · filed Sep 15, 1999

ONGOING PROBLEM WITH THE FOLLOWING: 1. CRACKS DEVELOPING ON BOTH SIDES OF VEHICLE ROOF, CAN BE A POTENTIAL DANGER IN A ROLL OVER ACCIDENT; 2. BRAKES CAUSE ERRATIC OPERATION WHENEVER BRAKES ARE APPLIED, AND CAUSES VEHICLE TO WANDER AROSS THE ROAD, WHICH COULD LEAD TO A POTENTIAL ACCIDENT; AND 3. SEATBACK WOULD CONTINUE TO MOVE BACKWARDS EVERY TIME VEHICLE ROLLS OVER ANY TYPE OF BUMPS. ALSO COULD LEAD TO A VEHICLE BEING OUT OF CONTROL AND A POTENTIAL ACCIDENT. *AK

NHTSA ID 846061 · filed Aug 27, 1999
All 12 reports naming interior & seats

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

7
reports

From owner reports, verbatim

I HAVE A SET OF HANKOOK OPTIMO 727 TIRES ON MY FAMILY SUBURBAN, AND ONE OF THEM BLEW OUT SUDDENLY, AND UNEXPECTEDLY. THE TIRE THAT BLEW OUT ONLY HAD 14,596 MILES ON IT. THE SIZE IS P235-75-15. ALL FOUR OF THESE TIRES WERE INSTALLED IN FEBRUARY 2016, AND THE VEHICLE WAS ALWAYS KEPT IN MY GARAGE. THE TIRE THAT BLEW OUT SHOWED NO SIGNS OF SUN OZONE DEPLETION, AND AGAIN, IT NEVER SAT OUTSIDE IN THE SUN. ADDITIONALLY, THE TIRE THAT BLEW OUT HAD ALOT OF TREAD DEPTH LEFT. THE VEHICLE WAS NOT OVERLOADED, AS I WAS THE ONLY PERSON IN IT AT THE TIME OF THE BLOWOUT. I WAS SIMPLY DRIVING ABOUT 72 MPH DOWN INTERSTATE 65, JUST SOUTH OF LOUISVILLE, KY, I FELT SOME VIBRATION FOR ABOUT ONE MINUTE, THEN BOOM!, THE TIRE LET GO. I'M DISAPPOINTED IN HANKOOK TIRES, AND WILL NEVER BUY ANOTHER.

NHTSA ID 11350271 · filed Aug 19, 2020

TREAD SEPARATION AROUND 9/10 OF TIRE STEEL BELTS SHOWING. RUBBER SEPARATING FROM SAME. *TR

NHTSA ID 10328457 · filed May 2, 2010

Too few reports in this category for a page of its own — they appear in the full complaint list.

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

7
reports

From owner reports, verbatim

TRANSMISSION WOULD SLIP OUT OF GEAR INTO ANOTHER GEAR WHILE DRIVING. CAN TAKE OUT OF PARK & INTO REVERSE, VEHICLE WOULD GO FORWARD INSTEAD. BRAKES WOULD MAKE RATTLING SOUNDS WHEN APPLIED. WOULD HAVE EXTENDED STOPPING DISTANCE. TAKING VEHICLE TO DEALER TO CHECK.

NHTSA ID 846059 · filed Aug 27, 1999

GM WAS AWARE OF THE IMPROPER COMPONENTS INSTALLED IN THIS PARTICULAR TRANSMISSION BUT FAILED TO RECALL CAR AND CORRECT DEFECT.

NHTSA ID 703855 · filed Feb 28, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

4
reports

From owner reports, verbatim

ON THE 18TH OF MAR 2001, AFTER FILLING UP MY GAS TANK, I GOT IN MY VEHICLE ATTEMPTED TO PUT MY SEAT BELT ON AND ENDED UP LYING FLAT ON MY BACK. AS LUCK WOULD HAVE NO KIDS WERE SITTING BEHIND ME. A SINGLE GRADE 8 BOLT BROKE. A FEW YEARS BACK WHEN THIS VEHICLE HAD ABOUT 100K ON IT THE SAME THING HAPPENED. AT THAT TIME THE DEALER (PERFORMANCE CHEVY IN SACRAMENTO CA) TOLD ME THERE WAS A CAMPAIN TO REPLACE THE BOLTS FROM GRADE 5 TO GRADE 8. APPARENTLY THE GRADE 5 LASTED LONGER THAN THE GRADE 8. THE DEALER HERE IN OGDEN SAYS THE VEHICLE IS TO OLD AND THERE IS NO PROVISION FOR MAKING THIS A SAFER SEAT. IF THIS HAD ACCURED WHILE DRIVING THERE ISNO TELLING WHAT MIGHT HAVE HAPPENED. I AM NOT A COMPLAINER BUT THIS WHOLE THING SEEMS WRONG. AND WHEN I GO TO SELL THIS VEHICLE HOW CAN I SAY IT IS A SAFE CAR. HOPE YOU CAN HELP,AND I APPRECIATE YOU LOOKING INTO THIS, I CANT BELIEVE I AM THE ONLY ONE WITH THIS PROBLEM.. PHILLIP WILLIAMS. *AK

NHTSA ID 742826 · filed Mar 21, 2001

ALSO, IN CONSUMER'S VEHICLE, SEAT BELT RETRACTOR, IN SECOND ROW BEHIND DRIVER, IS UNABLE TO BE USED BECAUSE IT LOCKS UP. PASSENGER USING THAT SEAT WOULD BE WITHOUT RESTRAINT WHILE TRAVELING, WHICH COULD LEAD TO INJURIES IF INVOVED IN A VEHICLE COLLISION. DEALER NOTIFIED. *AK

NHTSA ID 853509 · filed Nov 30, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

4
reports

From owner reports, verbatim

ENGINE OIL COOLING LINES FROM ENGINE OIL FILTER TO ENGINE OIL COOLER WEAR AGAINST FRAME UNDER ENGINE, AND MAY CAUSE BAD ENGINE OIL LEAK . I HAVE SEEN THIS PROBLEM TWO TIMES ONCE ON MY OWN TRUCK AND ON A FRIENDS TRUCK OF THE SAME MAKE MODEL YEAR AND GENERAL EQUIPMENT. *AK

NHTSA ID 736034 · filed Nov 9, 2000

WHILE DRIVING AT APPROXIMATELY 65 MPH, NOTICED FLAMES COMING OUT OF VEHICLE. UPON OPENING HOOD, NOTICED THAT ALTERNATOR OVERHEATED, RESULTING IN A VEHICLE FIRE. ALSO SERPENTINE BELT OVERHEATED/BURNED. *AK

NHTSA ID 522906 · filed Aug 26, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

2
reports

From owner reports, verbatim

WHILE DRIVING 60-65 MPH AND TOWING A TRAILER, 2 LUG BOLTS SNAPPED OFF THE HUB AND ONE OTHER BOLT WAS LOOSE CAUSING VEHICLE TO JACKKNIFE AND DROVE OFF THE ROAD. THE TRAILER SEPARATED FROM THE VEHICLE AND TURNED IN A DITCH. THE REMAINING LUG BOTLS WERE MISSING THREADS. THERE WERE NO INJURIES.(OHIO TRAFFIC REPOERT#10-90-210) *TT

NHTSA ID 566202 · filed Jun 24, 2002

SIX WHEEL STUDS SHEARED OFF AND FOUR WERE RUSTED THROUGH, RESULTING IN WHEEL LOSS AND VEHICLE ROLLOVER ONCE TOTALLED. TT

NHTSA ID 960760 · filed Feb 28, 1995

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

2
reports

From owner reports, verbatim

WHILE DRIVING ON INTERSTATE FIRE STARTED UNDERNEATH THE HOOD FOR NO APPARENT REASON. AT THIS TIME NO ONE HAS INSPECTED THE VEHICLE TO FIND A CAUSE. *AK

NHTSA ID 836723 · filed Apr 30, 1999

WHILE DRIVING AT APPROXIMATELY 65 MPH, NOTICED FLAMES COMING OUT OF VEHICLE. UPON OPENING HOOD, NOTICED THAT ALTERNATOR OVERHEATED, RESULTING IN A VEHICLE FIRE. ALSO SERPENTINE BELT OVERHEATED/BURNED. *AK

NHTSA ID 522906 · filed Aug 26, 1997

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

2
reports

From owner reports, verbatim

TRANSMISSION PROBLEM RESULTED IN FIRE. *SD

NHTSA ID 490748 · filed Nov 16, 1995

SPEEDOMETER FAILURE. *SKD

NHTSA ID 486075 · filed May 12, 1995

Too few reports in this category for a page of its own — they appear in the full complaint list.

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

2
reports

From owner reports, verbatim

FRAME WHERE STEERING BOX IS ATTACHED FAILED. FLEXING FROM NORMAL USE CAUSED THE AREA AROUND THE MOUNTING BOLTS TO CRACK AND WOULD ULTIMATELY SEPARATE THE STEERING BOX FROM THE FRAME IF LEFT UNREPAIRED. REPORTS OF FRAME FAILURES ON 4X4 VERSIONS HAVE BEEN CIRCULATING FOR SOME YEARS DUE TO THE HIGHER STRESS CAUSED BY THE FRONT AXLE AND THE USE OF OVERSIZED TIRES. IN THIS CASE THE SUBURBAN IS A 1/2 TON 2WD UNIT AND HAS ALWAYS RUN ON FACTORY SIZED TIRES. CRACKS WERE FIRST NOTICED JANUARY 2005 WITH 106744 MI DURING A REPAIR JOB FOR A LOOSE FRAME RIVET. CURRENTLY, DECEMBER 2010 AND 206000 MI., CRACKS HAVE FORMED ON ALL MOUNTING LOCATIONS AND REQUIRES A FRAME REPAIR KIT. REPAIR INCLUDES GRINDING AND WELDING OF CRACKS; AND WELDING ADDITIONAL REENFORCING PLATES TO STRENGTHEN THE AREA.

NHTSA ID 10370051 · filed Dec 4, 2010

VEHICLES STEERING GEAR BOX BOLT SHEARED FROM FRAME,OCCURED WHILE IN PARKING LOT.CAUSING EXTREME DIFFICULTY IN STEERING CAPABILITIES. TT

NHTSA ID 973339 · filed Oct 12, 1995

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

1
report

From owner reports, verbatim

ONGOING PROBLEM WITH THE FOLLOWING: 1. CRACKS DEVELOPING ON BOTH SIDES OF VEHICLE ROOF, CAN BE A POTENTIAL DANGER IN A ROLL OVER ACCIDENT; 2. BRAKES CAUSE ERRATIC OPERATION WHENEVER BRAKES ARE APPLIED, AND CAUSES VEHICLE TO WANDER AROSS THE ROAD, WHICH COULD LEAD TO A POTENTIAL ACCIDENT; AND 3. SEATBACK WOULD CONTINUE TO MOVE BACKWARDS EVERY TIME VEHICLE ROLLS OVER ANY TYPE OF BUMPS. ALSO COULD LEAD TO A VEHICLE BEING OUT OF CONTROL AND A POTENTIAL ACCIDENT. *AK

NHTSA ID 846061 · filed Aug 27, 1999

Too few reports in this category for a page of its own — they appear in the full complaint list.

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

1
report

From owner reports, verbatim

FUEL LINE LEAK CAUSED ENGINE FIRE.

NHTSA ID 508315 · filed Sep 4, 1996

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .