RoadVitals

2002 Chevrolet Trailblazer Ext Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
23
Latest Feb 17, 2014
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
23%
of 100 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
0
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2002 Chevrolet Trailblazer Ext submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 23 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

Fuel system
Filed Feb 17, 2014

MY CHECK ENGINE TURNED ON INSIDE THE CAR IT WAS SMELLING LIKE GAS . I WENT TO A LOCAL SHOP THEY DID A DIAGNOSTIC TEST AND ITS A FUEL TANK LEAK . ITS LEAKING RIGHT WERE THE FUEL GOES IN THE TANK . I CALLED CHEVROLET AND THEY SAID THERE IS NO RECALL . BUT I FOUND A RECALL FOR THIS VEHICLE ACTION #EAO7009. *TR

NHTSA ID
10564679
Incident
Feb 17, 2014
Mileage
117,150 mi
Fuel system
Filed Apr 22, 2010

NOTICED STRONG FUEL ODOR AROUND THE VEHICLE, FOUND OUT A CRACK IN THE TANK AROUND THE TUBE CONNECTING THE HOSE COMING FROM THE FILLER NECK, QUITE DANGEROUS IT COULD LEAD TO A FIRE, ASK GM AND THE HAVE A SAFETY POLICY ADJUSTMENT, BUT IT EXPIRES WHEN THE CAR IS 7 YEARS OLD OR 70000 MILES, THERE ARE MANY MANY CASES LIKE THIS SO THIS MUST BE A RECALL ISSUE AT MY POINT OF VIEW. *TR

NHTSA ID
10326990
Incident
Sep 10, 2009
Mileage
75,000 mi
Fuel system
Filed Dec 2, 2009

FUEL LEAK AND HEAVY FUEL FUMES WITH GAS TANK/ASSEMBLY LEAK ON 2002 CHEVY TRAILBLAZERS. *TR

NHTSA ID
10294284
Incident
Jun 1, 2009
Mileage
100,000 mi
Fuel system
Filed Sep 23, 2009

THE FUEL TANK ON MY VEHICLE HAS LEAKED OR HAD AN EVAP LEAK DETECTED AND HAD NEEDED A REPLACEMENT 4 TIMES IN 7 YEARS OF OWNERSHIP. FIRST REPLACEMENT AT 2288 MILES ON10/04/02, THEN 18474 MILES ON 10/17/03, THEN 34782 MILES ON 08/21/04 AND 96121 MILES ON 01/21/09.THE CAR DEALERSHIP HAS COMPLETED THE REPLACEMENTS EACH TIME AND WERE PREVIOUSLY COVERED BY MY EXTENDED WARRANTY. IT IS NOW NOT COVERED BY THE WARRANTY AND NEEDS REPLACING AGAIN AT $1000 EXPENSE. *TR

NHTSA ID
10285061
Incident
Oct 4, 2002
Mileage
2,288 mi
Fuel system
Filed Sep 16, 2009

THERE IS RUST ALL OVER THE INSIDE OF MY ENGINE, TWO EXHAUST MANIFOLD BOLTS RUSTED OFF AND I HAD AN EXHAUST LEAK. I HAD TO HAVE IT FIXED SO I TOOK IT INTO A CHEVROLET DEALER. WHILE IT WAS THERE THEY TOLD ME THAT THE GAS TANK HAD A CRACK IN IT AND HAD TO BE REPLACED, AT A COST OF OVER 700.00 DOLLARS. I CAN'T AFFORD TO HAVE THE MANIFOLD AND TANK FIXED. NOW I AM FACED WITH EITHER EXHAUST LEAKING OR GAS LEAKING. THEY SAID THE GAS TANK WAS CRACKED AT THE NECK. I CALLED GENERAL MOTORS TO STATE THAT I THOUGHT IT WAS A MANUFACTURERS DEFECT. GM CALLED THE DEALER AND THEY TOLD THEM THAT THE VEHICLE WAS IN GOOD SHAPE AND THAT THERE WAS NO SIGN OF MISUSE OR NEGLECT. GM CALLED ME BACK AND STATED THAT THE CRACK WAS DUE TO THE AGE OF THE VEHICLE AND WEAR AND TEAR. I HAVE NEVER HEARD OF A VEHICLE GAS TANK CRACKING FOR NO REASON UNLESS THERE WAS A DEFECT IN THE GAS TANK ITSELF. THE TANK IS PLASTIC AND THE NECK IS ALSO PLASTIC, IT IS ALL ONE PIECE. I FEEL THIS IS A VERY DANGEROUS PROBLEM AND THROUGH NO FAULT OF MY OWN I HAVE TO FIND A REMEDY TO THE PROBLEM. THE ONLY WAY TO TELL IF THERE IS A LEAK IS IF THE TANK IS FULL. *TR

NHTSA ID
10284217
Incident
Sep 15, 2009
Mileage
91,000 mi
EngineFuel system
Filed Aug 24, 2009

BAD GAS TANK, CRACKED NECK, BAD GAS CAP CAUSING STATE INSPECTION FAILURE AND SOUNDS LIKE A SAFETY HAZARD TO ME.. *TR

NHTSA ID
10281587
Incident
Jun 1, 2009
Mileage
135,000 mi
Fuel system
Filed Aug 11, 2008

SMELLED GASOLINE AROUND SUV, BECAME MORE PROMINENT ONE DAY WHEN STARTING SUV GASOLINE POURED OUT FROM UNDER. HAD SUV TOWED TO REPAIR STATION HAD TO REPLACE THE FUEL SENDING MODULE COST ME 367.90 PARTS 165.00 LABOR. *TR

NHTSA ID
10237686
Incident
Jul 30, 2008
Mileage
126,000 mi
Fuel system
Filed May 30, 2008

AFTER REFILLING FUEL TANK FULL OF GASOLINE AND DRIVING UNTIL ~80% FULL, I SMELLED FUEL VAPORS COMING FROM THE VEHICLE WHEN STANDING OUTSIDE. OUTSIDE TEMPERATURE WAS ~70 F. AFTER THE NEXT TRIP THE VEHICLE MIL CAME ON. CODES WERE RELATED TO EVAP LEAK P0442. DEALER REPLACED FUEL TANK AND FILLER NECK TUBE, CRACKED. ALMOST 1 YEAR PRIOR GM ISSUED A NOTICE THAT THIS ISSUE MIGHT OCCUR AND WOULD BE COVERED AT GM'S EXPENSE. I RECALLED THAT I HAD RECEIVED A LETTER REGARDING A MIL LIGHT THAT MIGHT APPEAR. DEALER REPAIRED VEHICLE UNDER THIS LETTER / WARRANTY. VEHICLE HAD ~80K MILES. DRIVEN DAILY IN 4 SEASON AREA. *TR

NHTSA ID
10229290
Incident
May 15, 2008
Mileage
81,000 mi
Fuel system
Filed Dec 17, 2007

SMELL OF GAS INSIDE AND OUTSIDE OF THE VEHICLE AFTER FILL UP. TOOK TO DEALERSHIP AND NOTIFIED THEM OF AN EMISSION SERVICE BULLETIN #07099 REGARDING A FUEL INLET CHECK VALVE FRACTURE. THE DEALERSHIPS ASSESSMENT WAS THAT THEY FOUND LINES AT TOP OF SENDING UNIT RUSTED AND FUEL LEAKING OUT OF LINES, REPLACED SENDING UNIT. I DO HAVE THE PART THEY REPLACED AND LINES ARE RUSTED BUT SEE NO HOLES WHERE LEAKING OCCURRED. BILL TOTAL WAS $816.78 (219.65 LABOR, 535.60 SENDING UNIT MODULE, 15.30 SEAL. *TR

NHTSA ID
10212074
Incident
Dec 12, 2007
Mileage
91,485 mi
Fuel system
Filed Oct 14, 2007

I HAVE A 2002 TRAILBLAZER EXT AND THE GAS TANK LEAKS AT THE FILLER TUBE CONNECTION. *JB

NHTSA ID
10205608
Incident
Oct 1, 2007
Fuel system
Filed May 16, 2007

THE CHECK ENGINE LIGHT CAME ON. I TOOK THE 2002 CHEVROLET TRAILBLAZER TO THE DEALER, WHO DETERMINED THE GAS TANK LEAKED FROM THE TOP OF THE TANK WHERE THE GAS ENTERED. THERE WAS NO WAY THIS COULD OCCUR FROM WEAR AND TEAR. THIS WAS A DEFECT IN THE WORKMANSHIP, PRODUCT LIABILITY. IT WILL COST APPROXIMATELY $800 FOR REPAIRS.*AK

NHTSA ID
10190949
Incident
Jan 6, 2007
Mileage
54,000 mi
Fuel system
Filed Apr 1, 2007

FOUND A CRACK IN THE FILLER PIPE LEADING TO THE GASOLINE TANK ON MY 2002 TRAILBLAZER EXT. FIRST STARTED SMELLING GASOLINE, THEN LOSS OF GAS MILEAGE AND THEN CHECK ENGINE SOON LIGHT REMAINED ON. *JB

NHTSA ID
10186672
Incident
Mar 25, 2007
Mileage
70,000 mi
Fuel system
Filed Mar 17, 2007

FILLER NECK IS FRACTURED AT THE FUEL TANK

NHTSA ID
10185390
Incident
Mar 15, 2007
Mileage
73,000 mi
Fuel system
Filed Mar 9, 2007

2002 CHEVY TRAILBLAZER 1) CHECK ENGINE LIGHT CAME ON. OBSERVED STRONG GASOLINE ODOR AND LEAKAGE. VEHICLE FAILED EMISSIONS INSPECTION. 2) TOOK CAR FOR SERVICE WHERE THEY IDENTIFIED THAT THE GAS TANK'S FILL NIPPLE HAD SPLIT WHERE IT WAS JOINED TO THE TANK (STRESS FAILURE?). 3) I HEAT-WELDED THE NIPPLE BACK ON TO THE TANK. *JB

NHTSA ID
10184652
Incident
Jan 10, 2006
Fuel system
Filed Jan 23, 2007

CHECK ENGINE LIGHT WAS ON VEHICLE,COMPUTER CHECK SAID FUEL TANK HAS A LEAK OR CRACK. THIS IS A SAFETY HAZARD WHICH COULD CAUSE A FIRE OR EXPLOSION AND SHOULD BE RECALLED. HAD TO HAVE REPLACED BY THE GARAGE AT MY EXPENSE. RESEARCH ON THE INTERNET HAS SHOWN THERE HAVE BEEN A LOT OF THESE TRAILBLAZERS WITH THIS PROBLEM AND THERE SHOULD BE RECALLED. *JB

NHTSA ID
10179517
Incident
Dec 21, 2006
Fuel system
Filed Dec 16, 2006

I OWN 2002 TRAILBLAZER AND TWICE THE FUEL TANK HAD BROKEN AROUND THE FILLER NECK LETTING FUEL LEAK OUT. THE PROBLEM IS SEVERAL OTHER OWNERS HAVE HAD THE SAME PROBLEM. THE SECOND TIME IT BROKE I REPLACED IT MY SELF AND I AM SURE IT IS A MANUFACTURING DEFECT. IF A OWNER HAD THIS PROBLEM IT COULD CAUSE FIRE/EXPLOSION. *NM

NHTSA ID
10176312
Incident
Sep 9, 2006
Mileage
40,200 mi
Fuel system
Filed Sep 5, 2006

TOP OF GAS TANK - POURS OUT GAS. *NM

NHTSA ID
10167420
Incident
Sep 5, 2006
Mileage
45,000 mi
Fuel systemOther / unspecified
Filed Jul 28, 2006

CHECK ENGINE LIGHT CAME ON MY 2002 CHEVROLET TRAILBLAZER (86,000 MILES). TEAM CHEVROLET ANALYZED AND ADVISED THE GAS TANK IS CRACKED. THIS SAME PROBLEM OCCURRED AT 12,000 MILES BUT WAS REPAIRED FOR FREE AS VEHICLE WAS UNDER WARRANTY AND THERE WAS AN ALERT ISSUED FOR THIS PROBLEM. HOWEVER, THE ALERT "POLICY" RAN OUT AT 70,000 MILES SO THE DEALERSHIP, NOR GM WILL COVER THE ESTIMATED EXPENSES OF $850. I PROTESTED THAT THIS WAS A KNOWN AND REPEATED PROBLEM AND A FIRE/SAFETY ISSUE BUT THEY ARE NOT WILLING TO ASSIST IN ANY WAY. *JB

NHTSA ID
10163769
Incident
Jul 25, 2006
Mileage
86,692 mi
Fuel system
Filed Jun 20, 2006

I HAVE A CRACK IN THE FILL NECK OF MY GAS TANK. VERY EXPENSIVE FIX ON A 2002 TRAILBLAZER EXT. CAUSED A LOSS OF SPEED ON THE HIGHWAY AND EFFECTS THE PICK UP ESPECIALLY WHEN GOING UP HILLS, EVEN SMALL INCLINES. *JB

NHTSA ID
10160218
Incident
Jun 15, 2006
Mileage
78,000 mi
Fuel system
Filed Apr 10, 2006

(1) NO EVENTS LEADING TO PROBLEM (2) FUEL TANK REPLACEMENT LED TO FULL REPLACEMENT (3) REPLACED FUEL TANK WITH DEALERSHIP. *JB

NHTSA ID
10154962
Incident
Apr 7, 2006
Mileage
48,000 mi
Fuel system
Filed Oct 31, 2005

CHEVY TRAILBLAZER 2002 LTZ - VIN [XXX] THERE IS A CRACK IN THE CONNECTION BETWEEN MY GAS TANK AND THE FILLER PIPE. CHEVY TOLD ME THAT CURRENTLY HAVE A "SPECIAL POLICY" #05012 WHICH COVERS THIS FLAW, HOWEVER MY CAR DOES NOT FALL UNDER THAT EVEN THOUGH THE SYMPTOMS ARE THE SAME. HOW CAN I PURSUE THIS AND GET IT FULLY COVERED. [XXX] *NM UPDATED 07/18/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID
10141283
Incident
Oct 17, 2005
Mileage
50,000 mi
Fuel system
Filed Oct 19, 2005

AFTER SMELLING GAS FUMES AND HAVING THE "SERVICE ENGINE SOON" LAMP ILLUMINATED, I TOOK MY 2002 CHEVROLET TRAILBLAZER EXT TO MY MECHANIC FOR SERVICE. THE ATTACHMENT FROM THE FUEL FILLER LINE AND THE GAS TANK WAS LOOSE. HE RELAYED THAT CHEVY WAS HAVING A LOT OF PROBLEMS WITH THIS. AFTER PURSUING THIS WITH GM, I FOUND A SPECIAL POLICY # 05012. GM WILL FIX THE PROBLEM ON VEHICLES WITH UP TO 70,000 MILES. MY VEHICLE HAS 72,000 MILES. GM REFUSES TO REPAIR THIS DEFECT. *JB

NHTSA ID
10140261
Incident
Oct 14, 2005
Mileage
70,000 mi
BrakesFuel systemSuspension+1 more
Filed Aug 5, 2004

I OWN A 2002 TRAIL BLAZER EXT. I BOUGHT IT BRAND NEW AND I HAVE HAD MANY MANY PROBLEMS WITH IT. I FINALLY HAVE HAD IT AND DECIDED TO SEE IF THE INTERNET REPORTED ANY SIMILAR PROBLEMS AND TO MY AMAZEMENT THERE ARE MANY PEOPLE OUT THERE WITH THE SAME PROBLEMS, BUT HERE IS MY STORY. I HAVE HAD TO HAVE THE BRAKE LIGHTS ELECTRICAL SYSTEM ON BOTH SIDES REPLACED, MOLDING AROUND THE LICENSE PLATE FRAME REPAIRED, OXYGEN SENSOR REPLACED, SWAY BARS REPLACED, WINDSHIELD WIPER MOTORS REPLACED, LEFT SIDE PASSENGER WINDOW MOTOR BROKE TWICE, GAS TANK REPLACED BECAUSE IT WAS LEAKING GAS AND NOW IT IS BACK IN THE SHOP ONCE AGAIN BECAUSE THE ENGINE LIGHT CAME ON AND I HAD THE ONSTAR SYSTEM DO AN ENGINE ANALYSIS AND THEY SAID SOMETHING IS WRONG WITH MY POWER TRAIN. I TOOK IT TO THE DEALERSHIP AND THEY CALL TO TELL ME THE GAS TANK IS LEAKING GAS AND NEEDS TO BE REPLACED. I TOLD THEM I JUST HAD IT DONE IN OCTOBER 2003. THEY TOLD ME I COULD NOT DRIVE MY VEHICLE. I SEE THERE WAS A RECALL DONE ON SOME 2002 TRAILBLAZERS DUE TO A PROBLEM LIKE THIS, BUT THEY SAY MY VEHICLE IS NOT ONE OF THEM. WHY? I AM HAVING THE SAME PROBLEMS WITH THE GAS TANK. THIS IS THE SECOND ONE. I AM LUCKY I TOOK IT IN OR SOMETHING MAY HAVE HAPPENED IF IT IS THIS DANGEROUS. I WOULD APPRECIATE A RESPONSE BACK. THANK YOU, KATHY YATES. *AK

NHTSA ID
10086215
Incident
Aug 4, 2004

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

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Data on this page last refreshed .