RoadVitals

1996 Ford Aerostar Electrical Problems

Owner-reported complaints naming the electrical system, filed with NHTSA

Data refreshed

Electrical reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
12
Latest Aug 23, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
12%
of 104 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
2
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories. Every record below is an owner-reported complaint about the 1996 Ford Aerostar submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 12 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming electrical

Shown in the owner’s own words, exactly as filed

Electrical
Filed Aug 23, 2017
Fire reported

I HAD SMOKE AND ACRID SMELL COMING FROM UNDER MY DASH (WHILE DRIVING), WHERE THE STEERING COLUMN FITS TO IT. I HAVE CONTACTED A MAJOR FORD DEALER (BRANDON FORD), AND THEY ARE REFUSING TO HELP ME. I CALLED FORD CUSTOMER SERVICE AND HE SAID MY VIN IS NOT LISTED FOR A RECALL, BUT YET HAD NO ANSWER FOR ME WHEN I ASKED WHY IS MY VEHICLE NOT ON THE RECALL LIST, WHEN IT IS IN THE GROUP OF VEHICLES THAT WERE RECALLED AND THAT ARE CATCHING ON FIRE WHILE DRIVING DOWN THE ROAD. OVER 887,000 WERE RECALLED FOR FIRE RELATED PROBLEMS, BUT THEY REFUSE TO EVEN LOOK AT MINE. SO, CAN I KEEP DRIVING IT? I DON'T KNOW IF IT WAS A ONE TIME THING, OR WHAT.....

NHTSA ID
11019124
Incident
Aug 23, 2017
Mileage
107,000 mi
Electrical
Filed Dec 12, 2006

DT*: THE CONTACT STATED WHILE THE VEHICLE WAS BEING DRIVEN 30 MPH, ALL POWER FAILED AND THE ENGINE STALLED. THE STALLING HAS ALSO OCCURRED AT HIGHER SPEEDS AND WHILE THE VEHICLE WAS IMMOBILE. A FUSE CONNECTED TO THE BATTERY CABLES BLEW. WHEN THE FUSE WAS REPLACED, THE ENGINE WOULD RESTART. THE VEHICLE WAS TAKEN TO THE SERVICE DEALER. THE CONTACT WAS INFORMED THE VEHICLE WAS NOT INCLUDED IN RECALL # 99V029000, FOR THE ELECTRICAL IGNITION SWITCH DUE THE VIN EVEN THOUGHT VEHICLE HAD THE SAME PROBLEMS. THE MANUFACTURER WAS NOT NOTIFIED.*AK

NHTSA ID
10175900
Incident
Dec 11, 2006
Mileage
115,000 mi
Electrical
Filed Jan 31, 2005
Fire reported

THE VEHICLE WAS PARKED IN FRONT OF THE RESIDENCE AND IT CAUGHT ON FIRE. DRIVER CALLED THE FIRE DEPARTMENT TO EXTINGUISH THE FIRE. NO INJURIES. VEHICLE WAS TOWED AND TOTALED BY THE INSURANCE COMPANY. *AK

NHTSA ID
10109307
Incident
Jan 31, 2005
Electrical
Filed Oct 23, 2003

THE CONSUMER RECEIVED A RECALL LETTER CONCERNING IGNITION SWITCH FAILURE ON 03/99. ON 10/21/03 CONSUMER STOPPED, PARKED VEHICLE, TOOK KEY OUT OF THE IGNITION, AND IGNITION CYLINDER CAME OUT. *AK

NHTSA ID
10044646
Mileage
81,300 mi
Electrical
Filed Jan 2, 2002

3 MONTHS AGO, I BROUGHT OUR VAN TO THE LOCAL DEALER BECAUSE THE CHECK ENGINE LIGHT WAS ON. THEY SAID THE PROBLEM WAS A FAULTY SPARK-PLUG WIRE, WHICH THEY REPLACED AND RESET THE COMPUTER, FOR $130.00. A MONTH LATER, THE VAN STARTED HAVING ENGINE PROBLEMS, SO I HAD ANOTHER GARAGE DIAGNOSE THE PROBLEM, AND THEY SAID THERE WAS A HEAD GASKET PROBLEM, AND POSSIBLY A CRACKED HEAD. I TOOK THE VAN TO A TOP MECHANIC, WHO REMOVED THE HEADS AND HAD THEM INSPECTED. RESULTS WERE THAT THEY WERE BOTH CRACKED. WE NEVER RAN THE VAN HOT, AND KEPT THE VAN IN GOOD RUNNING SERVICE. WE RARELY WENT OUT OF TOWN, SO THE VAN WAS USED ABOUT 20-25 MILES A DAY. MY MECHANIC SAYS THE ENGINE WAS RUN HOT, AND HE FEELS ALL FORD AEROSTARS HAVE AN INHERENT PROBLEM OF RUNNING TOO HOT, OVER TIME, DUE TO THE AIR/FUEL MIX DURING COMBUSTION. OUR VAN IS THE 5TH AEROSTAR THEY'VE REPLACED HEADS ON IN THE PAST 2 MONTHS. WE'RE OUT $1400.00 FOR THIS REPAIR.

NHTSA ID
756320
Incident
Dec 15, 2001
Electrical
Filed Sep 13, 1999

RECALL 99V029000, IGNITION SYSTEM FAILURE. OWNER HAS BEEN WAITING SINCE MARCH 1999 FOR PARTS ON RECALL. *AK

NHTSA ID
847591
Electrical
Filed May 27, 1999

CONSUMER CONTACTED THE DEALER IN REFERENCE TO NHTSA RECALL 99V029000 AND MFR RECALL 99S02, IGNITION SWITCH FAILURE. DEALER STATED PARTS WERE NOT AVAILABLE. PLEASE PROVIDE ANY FURTHER DETIALS. RECALL HAS YET TO BE CORRECTED. *AK

NHTSA ID
838544
Incident
Mar 23, 1999
Electrical
Filed Apr 20, 1999

VEHICLE WAS NOT SERVICED WHEN BROUGHT IN FOR RECALL REPAIR, DEALERSHIP TOLD CONSUMER WORK WAS COMPLETED. (IGNITION SWITCH)- (99V-029) MJS.

NHTSA ID
545095
Incident
Mar 27, 1999
Electrical
Filed Nov 20, 1998

SHORT IN ELECTRICAL SYSTEM.

NHTSA ID
605079
Incident
Sep 1, 1996
Electrical
Filed Nov 4, 1997

IGNITION LOCK AND ALARM RELAY FAILED.

NHTSA ID
605130
Incident
Jan 1, 1997
Electrical
Filed Aug 27, 1997

INTERMITTENT RADIO FAILURE.

NHTSA ID
603733
Electrical
Filed May 24, 1996

IGNITION SWITCH MELTED, NOTICED BECAUSE OF STARTING PROBLEM, PART IS AVAILABLE. *AK

NHTSA ID
984849
Incident
Jan 1, 1996

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .