2025 Ford Bronco Sport Owner Complaints

Vehicle was taken to Bowen [XXX] ([XXX]) for a transmission rebuild under RO #XXX, following repeated transmission failures. Dealer performed a complete teardown and rebuild of the transmission (replacing clutch components, seals, gaskets, fluid, reprogramming solenoids), and the repair order states the vehicle was road tested after repair with no DTCs present and "operating as designed." Vehicle was picked up on XXX at 11:20 AM. Approximately 24 hours later, on XXX at approximately 3:49 PM, while the vehicle was stationary, the instrument cluster displayed a "Shift System Fault, Service Required" warning, and the vehicle would not shift into any gear other than Park. The vehicle had to be towed by Ford Roadside Assistance back to Bowen [XXX] (tow reference #XXX). This is part of a pattern of recurring transmission-related failures on this vehicle since purchase, resulting in the vehicle being out of service for a substantial period across multiple repair attempts. A shift system fault rendering the vehicle undriveable in park-only mode, occurring within 24 hours of a certified "repair complete" transmission rebuild, raises serious concerns about the reliability and safety of the transmission system in this vehicle. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11764593

Incident

Sep 15, 2026

The contact owns a 2025 Ford Bronco Sport. The contact stated that while driving at low speeds, the vehicle hesitated while depressing the accelerator pedal. There was no warning light illuminated. The vehicle was taken to the dealer, where the failure could not be duplicated. Upon returning to the residence, the contact received notification of NHTSA Campaign Number: 26V122000 (Engine and Engine Cooling). The vehicle was taken back to the dealer, where the recall repair was performed; however, the failure returned two days after the repair. The failure continued for several weeks, and the vehicle was taken back to the dealer; however, the dealer failed to duplicate the failure. A technician stated that the failure was likely due to the excessive hot climate in which the vehicle was being driven and that the hesitation was normal vehicle operation. The manufacturer was notified of the failure, and the contact informed the manufacturer that he did not feel safe driving the vehicle. The contact was then informed that the vehicle did not qualify under the Lemon Law, and the contact was provided a case number. The failure mileage was approximately 6,900.

NHTSA ID

11764363

Incident

Jun 29, 2026

Mileage

6,900 mi

The contact owns a 2025 Ford Bronco Sport. The contact stated that while driving downhill on the freeway with the adaptive cruise control engaged, the transmission independently shifted into neutral, the vehicle lost power, and failed to accelerate as needed. The vehicle was pulled over to the side of the road and shifted back into drive. The contact exited the freeway, and the vehicle was towed to a dealer. The contact stated that the word “CANCEL” in orange was displayed on the instrument panel, and the vehicle went into LIMP Mode. The dealer was unable to duplicate the failure. The vehicle was not repaired. The engine had seized but was operating under reduced power.

NHTSA ID

11763116

Incident

Sep 9, 2026

Both front lower control arm ball joints on my 2025 Bronco Sport failed prematurely at approximately 13,000 miles. Upon removal, both ball studs showed heavy corrosion and clear evidence of water intrusion past the factory boot seals. One boot's upper metal retainer was visibly deformed, allowing water into the joint. This level of corrosion should not exist on a vehicle this new and indicates a defective component or seal, not normal wear. I have retained both failed parts and have photographs documenting the condition. This is the same component covered under Ford's active do-not-drive safety recall 26S36 (NHTSA campaign 26V-340) for front lower control arm ball joint defects on 2021–2026 Bronco Sport vehicles. My VIN is not included in that campaign, but I experienced failure of the identical safety-critical component. I am reporting this so NHTSA is aware the defect may extend beyond the current recall population. When I brought the vehicle to my local Ford dealer and requested inspection under the new vehicle warranty, the service department refused to inspect the vehicle at all, citing a 1.5-inch aftermarket leveling kit. No inspection was performed and no determination was made that the modification caused or contributed to the failure. A leveling kit does not cause water intrusion past a factory boot seal. Because the dealer refused service on a safety-critical component, I replaced both ball joints at my own expense to keep the vehicle safe to drive. I have opened a case with Ford Customer Relationship Center (case CXH-09202228-R9R8V5). No crash or injury occurred, but ball joint separation causes loss of steering control, and I believe this failure mode warrants investigation of vehicles outside the current recall scope.

NHTSA ID

11761381

Incident

Aug 17, 2026

1. The Electronic Power Assisted Steering (EPAS) module and/or the front passenger-side suspension components failed, causing a complete loss of steering control and an un-commanded, continuous violent pull to the right. Yes, the vehicle and all malfunctioning components are completely intact and available for immediate inspection upon request. 2. Safety was put at extreme risk during highway speeds. The vehicle violently and continuously swerved directly toward the right-hand passenger side. There were 5 total occupants in the SUV, including my daughter-in-law and my three young grandchildren. My [XXX] granddaughter was strapped in a car seat directly next to that right passenger door, placing her in the immediate impact zone of a high-speed crash hazard. I had to physically fight the locked steering wheel with extreme physical force to prevent a catastrophic collision. 3. Not yet. The incident just occurred on XXX, and the vehicle is fundamentally unsafe to operate. It is currently parked and waiting to be transported via a professional flatbed tow truck to Murgado Ford of Chicago for a full mechanical and software diagnostic teardown. I have not yet contacted the dealership because they were unavailable on August 1 and closed on XXX 4. No. The vehicle is currently parked in a safe location in front of my home and has not yet been touched or inspected by any outside parties, police, insurance representatives, or the manufacturer. 5. No. There were absolutely no warning lamps, error messages, dashboard lights, strange noises, or any other symptoms prior to the failure. This catastrophic loss of control happened completely out of nowhere at highway speeds, and nothing like this has ever happened to this vehicle before. Crucially my lane keeping assist feature was manually turned off when this happened, meaning the vehicle overrode the settings to violently pull me to the right. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11754307

Incident

Aug 1, 2026

The car breaks without warning until it’s already hit them when no one is behind us as we’re backing up it just hits the breaks.

NHTSA ID

11754269

Incident

Aug 2, 2026

The contact owned a 2025 Ford Bronco Sport. While the contact’s brother-in-law was driving approximately 55 MPH, the vehicle crashed into the rear of another vehicle, causing the vehicle to flip over and slide between 50 and 75 yards. During the crash, the Forward Collision Avoidance system failed to activate, and the front driver’s side air bags did not deploy. The driver was later taken to the hospital and treated for a concussion and arm and leg abrasions. A Police report was filed at the scene, and the vehicle was towed away and later deemed a total loss by the insurance company. The cause of the failure was not yet determined. The manufacturer and local dealer were not notified of the failure. The failure mileage was 20,500.

NHTSA ID

11753571

Incident

Jul 21, 2026

Mileage

20,500 mi

This is a fourth occurrence related to NHTSA complaints 11749893, 11750183, and 11751201. The vehicle was previously diagnosed and repaired under warranty for the same 'Shift System Fault: Service Required' condition (transmission main control valve body replacement, RO #609213, completed July 21, 2026). Approximately 14 hours after pickup, on July 22, 2026, the identical fault recurred, the Check Engine light illuminated, and the vehicle died while driving. The vehicle was towed to Bowen Scarff Ford in Kent, WA and checked in the same day (RO #609522) for further diagnosis. This is now the second documented repair attempt for the same defect.

NHTSA ID

11752473

Incident

Jul 22, 2026

The contact owns a 2025 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 26V122000 (Engine and Engine Cooling); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while driving at an undisclosed speed, the vehicle hesitated while accelerating. No warning light was illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 12,000.

NHTSA ID

11752013

Incident

Jun 1, 2026

Mileage

12,000 mi

My daughter was driving the vehicle. She left home, drove 2 miles to drop someone off, and returned home on a 2 lane road with a 30mph speed limit. Approximately half way home, while travelling approximately 30-35mph, the hood on the vehicle flew open. It shattered the windshield, bent the hood, and because the hood flew so far back, the top of both front side panels were bent back. The last time the hood had been opened was long before to have the oil changed. There were no warning lights about the hood, and the vehicle had been used quite a bit that day, and at speeds higher than it was travelling when the hood flew open, before the incident occured. We are concerned about latch failure.

NHTSA ID

11751483

Incident

Jul 16, 2026

This is a third occurrence related to NHTSA complaints 11749893 and 11750183. On July 15, 2026, at approximately 7:30-7:42 AM, while driving to a scheduled Ford service appointment, the vehicle exhibited hesitation and delayed acceleration at multiple intersections, not isolated to one location. Although the vehicle's auto start-stop feature has been manually disabled, the hesitation at each stop felt similar to that feature engaging and re-engaging the engine. The vehicle then stalled completely at an intersection and would not move for approximately 10 minutes. The check engine light illuminated for the first time during this incident. Kent Police Department was contacted, event number 2026-44221. The vehicle was subsequently dropped off at a Ford dealership on July 15, 2026 for diagnosis under warranty.

NHTSA ID

11751201

Incident

Jul 15, 2026

The contact owns a 2025 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 26V340000 (Suspension). The vehicle was taken to the dealer, and the vehicle failed the inspection. The contact was informed that parts were not yet available. The vehicle was not repaired. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 1,800.

NHTSA ID

11751010

Incident

Jun 8, 2026

Mileage

1,800 mi

This is a second occurrence of the Shift System Fault previously reported in NHTSA complaint 11749893. On July 13, 2026, while parked, the vehicle again displayed a 'Shift System Fault - Service Required' warning, followed by a 'Service Vehicle Soon' message. The vehicle would not shift out of Park. This incident was captured on video, which is available upon request. The vehicle has an appointment scheduled with a Ford dealership for diagnosis under warranty.

NHTSA ID

11750183

Incident

Jul 13, 2026

While driving home and stopped at a red light, the dashboard displayed a "Service Required" warning followed immediately by a "Shift System Fault" message. The vehicle would not accelerate and stalled in the middle of the road with traffic going around me. I was unable to move the vehicle until I was able to restart it, which took at minimum 2 tries and 5 minutes. The warning cleared after restarting but the vehicle had been purchased 11 days prior with only 18,241 miles. The problem has not yet been confirmed by a dealer but I am scheduled to take it in for inspection. No prior warning lamps appeared before this incident. The vehicle is available for inspection upon request.

NHTSA ID

11749893

Incident

Jul 12, 2026

I was in a car accident on the front/side of the drivers side of our ford Bronco sport. The steering wheel airbag did not deploy. But all other side airbags did.

NHTSA ID

11748474

Incident

Jul 4, 2026

The contact owns a 2025 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 26V201000 (Air Bags); however, the part to do the recall repair was unavailable. The contact stated the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was contacted and informed that the vehicle was sold and released to the contact as a new vehicle with an open recall attached. The dealer requested that the vehicle be returned to the dealer for the recall repair. The dealer consistently pushed back the appointment to repair the vehicle. The vehicle was not yet repaired. The manufacturer was not made aware of the failure. The contact had not experienced a failure.

NHTSA ID

11747932

Incident

Apr 2, 2026

The contact owns a 2025 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 26V201000 (Air Bags). Upon starting the vehicle, the air bag warning light was illuminated. The local dealer was contacted and referred the contact to the manufacturer. The vehicle was not diagnosed or repaired. The manufacturer was contacted and declined a buyback due to the vehicle not qualifying under the Lemon Law. The approximate failure mileage was 1,236.

NHTSA ID

11745570

Incident

Jun 22, 2026

Mileage

1,236 mi

The powertrain stopped shifting properly and unable to drive smoothly and at a proper speed. Pulled over and and it could not be shifted out of PARK. Had to be towed to a Ford dealer shop. Ford App sent message: POERTRAIN MALFUNCTION REDUCED POWER

NHTSA ID

11745338

Incident

Jun 19, 2026

I checked my front right and left steering knuckles and saw they are very badly rusted I bought the vehicle new Jan 20 2026 I noticed this when I checked on the recent Ford recall 26S36 I took photos of both right and left front knuckles with the front suspension arm assembly. Both are rusted

NHTSA ID

11742487

Incident

Jun 4, 2026

Just seen notice that there is a recall notice about the engine and part of the front suspension, just wondering if it affects my vehicle.

NHTSA ID

11742303

Incident

Jun 4, 2026

The rear right side exterior panel is showing a warping condition that is present without any evidence of impact, damage, misuse or outside/inside influence. The defect adversely effects the body panel by distorting the side body panel noticeably. Given the age of this vehicle and absence of any external damage this should be covered under the manufacturer's warranty as it is a manufacturer issue.

NHTSA ID

11741937

Incident

Apr 1, 2026

Car crash on 01/26/2026, and the airbags did not deploy

NHTSA ID

11737079

Incident

Jan 26, 2026

While driving my 2025 Ford Bronco Sport (approximately 14,600 miles), I made contact with an object on the roadway that did not feel like a severe impact. Immediately afterward, the vehicle began leaking fuel from the underside. The vehicle was not driveable due to the active fuel leak and had to be towed to a dealership for inspection. This situation posed a significant safety risk due to the presence of leaking fuel, which could increase the risk of fire or environmental hazard. There were no warning lights, messages, or prior symptoms before the incident occurred. The issue began immediately following the contact with the object. The vehicle has not yet been fully inspected at the time of this report, but it is currently at a Ford dealership awaiting evaluation. Based on the nature of the incident, there is concern regarding the durability and protection of the fuel tank when exposed to common road hazards. A fuel system failure under these conditions may present a safety concern.

NHTSA ID

11733206

Incident

Apr 22, 2026

UNINTENDED CRUISE CONTROL ACCELERATION TO 85 MPH Engaged cruise control to set speed approx 72mph and within 30-45 seconds the cruise control suddenly without warning reverted to 85mph. Startled, I immediately hit brakes and cruise disengaged with no accident. Following days, in safe traffic setting I repeated the pattern of setting highway cruise speed and within 30-45 seconds vehicle cruise setting reverted to exactly 85mph. Obviously, this is a serious safety risk defect requiring immediate attention. On Friday, I brought the vehicle for diagnosis/repair to dealership where I purchased it. After 2 days their technicians reported that they had never encountered this unintended cruise control acceleration before and had submitted the problem to Ford headquarter "engineers" to help guide them. I have sent email to dealership GM to inform him of this serious defect, and informed the Ford Customer Relationship Center (case# [XXX]) INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11730839

Incident

Mar 18, 2026

The contact owns a 2025 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 26V122000 (Engine and Engine Cooling); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while the vehicle was idling or accelerating from 0 - 25 MPH, the vehicle was shaking and failed to accelerate properly. The dealer was contacted and confirmed that the part was not yet available for the recall repair. The dealer referred the contact to the manufacturer for assistance. The manufacturer was not made aware of the failure. The failure mileage was approximately 10,000.

NHTSA ID

11728452

Incident

Jan 1, 2026

Mileage

10,000 mi