RoadVitals

2003 Ford E-150 Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
21
Latest Apr 14, 2016
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
13
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
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What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2003 Ford E-150, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Electrical413.8%
  • Engine413.8%
  • Driver assistance310.3%
  • Seat belts310.3%
  • Brakes310.3%
  • Heating & air conditioning26.9%
  • Steering26.9%
  • Fuel system26.9%
  • Powertrain (other)26.9%
  • Transmission13.4%
  • Body & structure13.4%
  • Tires & wheels13.4%
  • Airbags13.4%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

4
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2003 FORD E-150. THE CONTACT STATED THAT THE CRUISE CONTROL AND HORN FAILED TO WORK AND THE AIR BAG LIGHT REMAINED ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 125,000.

NHTSA ID 10825171 · filed Feb 9, 2016

WHILE TRAVELING ON THE HIGHWAY, MY 2003 E150 FORD VAN BLEW THE #2 SPARK PLUG OUT. THERE WAS A POPPING SOUND AND THEN THE ENGINE SOUNDED AS IF IT BLEW A ROD. AFTER CHECKING IT OUT, IT WAS DISCOVERED THAT IT WAS THE SPARK PLUG. A FEW DAYS PRIOR TO HIS EVENT, I COULD HEAR A SLIGHT TAPPING SOUND COMING FROM THE ENGINE. I HAD THE OIL CHANGED JUST TO BE SURE. THE SPARK PLUG HAS BEEN REPLACED, WITH A HELICOIL INSERTED, BUT THE WALL OF THE HEAD WAS EVEN DAMAGED. MY MECHANIC DID AN AWESOME JOB REPAIRING IT BUT EVEN SAID HE COULDN'T GUARANTEE IT WOULD LAST A 100 MILES OR 100,000 DUE TO THE HEAD DAMAGE. HE EVEN RECOMMENDED I TRADE IT IN. WITH ONLY 138,000 MILES ON IT I'M NOT READY TO LET IT GO. HOPEFULLY THE NEW PLUG WILL HOLD AND I WON'T HAVE TO TRADE IN MY VAN. *TR

NHTSA ID 10390447 · filed Mar 16, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

4
reports

From owner reports, verbatim

SPARK PLUG BLOW OUT X3 IT HAS BEGAIN TO GET VERY ANOING.

NHTSA ID 10855619 · filed Apr 14, 2016

I WAS SITTING AT A STOP SIGN. WHEN I ACCELERATED TO MOVE, I HEARD A LOUD BANG NOISE AND THEN I HEARD A FLAPPING NOISE. I TURNED THE ENGINE OFF AND CALLED A TOW TRUCK. AFTER TOWING MY HANDICAPPED VAN TO THE FORD DEALER, I WAS TOLD THAT THE ENGINE HAD A SPARK PLUG BLOW OUT. I WAS ALSO INFORMED THAT THE VEHICLE MIGHT HAVE CAUGHT ON FIRE IF I HAD TRIED DRIVING MUCH FURTHER. THIS IS VERY SCARY FOR PEOPLE LIKE ME THAT EQUIP THESE VANS FOR SPECIAL USE. THE MILEAGE IS 99% CITY DRIVING. THERE SHOULD BE A RECALL ON THIS ENGINE.

NHTSA ID 10448681 · filed Feb 13, 2012

Too few reports in this category for a page of its own — they appear in the full complaint list.

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

3
reports

From owner reports, verbatim

E-150 1.CRUISE CONTROL USE. 2.OCCURS INTERMITTENTLY WHILE DRIVING. 3. FORD REFUSED. MY SYMPTOM, MODEL, AND YEAR OF VEHICLE IS INCLUDED ON FORD RECALL UPDATE OF 6/26/08 AS FIRE HAZARD BUT BECAUSE MY VIN IS NOT LISTED FORD REFUSES EVEN TO EXAMINE MY VEHICLE UNDER THE RECALL. HTTP://WWW.FORD.COM/DYNAMIC/METATAGS/ARTICLE-DETAIL/223_IMPORTANT_NOTICE_VOLUNTARY_RECALL_UPDATE. *TR

NHTSA ID 10235890 · filed Jul 26, 2008

TL*THE CONTACT OWNS A 2003 FORD E150. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 07V33600 (VEHICLE SPEED CONTROL). THE PART WAS UNAVAILABLE. HIS WIFE IS DISABLED AND CANNOT DRIVE WITHOUT THE CRUISE CONTROL FEATURE. THE SWITCH WAS DISCONNECTED. THERE HAD BEEN NO FAILURE TO DATE. THE CURRENT MILEAGE WAS 52,200. UPDATED 03/26/08. *LJ

NHTSA ID 10220082 · filed Mar 4, 2008

Too few reports in this category for a page of its own — they appear in the full complaint list.

Seat belts

Reports naming seat belts, buckles, retractors and pretensioners.

3
reports

From owner reports, verbatim

TL- THE CONTACT OWNS A 2003 FORD F1-50. THE CONTACT EXPERIENCED THE FAILURE APRIL 26, 2014. THE VEHICLE AIR BAGS DEPLOYED WHILE SITTING IN TRAFFIC. THE CONTACT CURRENT MILLAGE OVER 240,00. THE CONTACT WAS DRIVING 5 MPH IN TRAFFICE . THE CONTACT HIT THE VEHICLE IN FRONT OF HIM. A POLICE REPORT WAS FILED. THE VEHICLE WAS NOT TAKEN IN FOR REPAIRS. THE CONTACT DID NOT NOTIFY THE MANUFICATURE. LG

NHTSA ID 10585287 · filed Apr 28, 2014

THE SEAT BELTS ON ALL THREE ROWS ON THE RIGHT HAND SIDE, THE HARNESS IS SHREDDING. WHEN YOU SIT IN THE SEAT THE SHRED GETS INTO THE BUCKLE. THE DEALER STATED THE SEAT BELTS HAVE BEEN ABUSED. *NM

NHTSA ID 10113079 · filed Feb 25, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

3
reports

From owner reports, verbatim

PROBLEM: SEVERE SHIMMY IN STEERING WHEEL, POSSIBLY LEADING TO LOSS OF CONTROL. CONDITIONS: OCCURS WHENEVER BRAKES ARE HOT AND VEHICLE SPEED IS ABOVE 45 MPH. PROBLEM OCCURS WHEN DESCENDING LONG & STEEP INCLINES. PROBLEM DOES NOT OCCUR WHEN BRAKES ARE NOT HOT FROM HEAVY USE. TEMPORARY ABATEMENT: DRIVE AT SPEEDS OF 45 MPH OR LESS DOWN INCLINES. *TR

NHTSA ID 10336391 · filed Jun 15, 2010

WITH LESS THAN 12,000 MILES THE LEFT FRONT BRAKES LOCKED UP...NO WARNING LIGHTS CAME ON... BRAKE PADS BURNT TO A CRISP...WARPED ROTORS AND CALIPERS...HAD TO GET WORK DONE BY OTHER THAN FORD...2006..OR COULD DRIVE IT !!!! FORD FAILED TO PAY UNDER THEIR WARRANTY... HAVE HAD HOWLING IN REAR END ??? SINCE NEW...FORD CAN'T REPAIR, THEY TRIED THREE TIMES... THEN SAID THEY WOULD HAVE A DISTRICT FORD REP LOOK AT IT...FAILED TO DO SO UNTIL AFTER WARRANTY RAN OUT... UNABLE TO USE THE ESP WARRANTY ANYWHERE BUT A FORD DEALERSHIP... LIKE I WANT TO TAKE IT BACK TO THE SAME PEOPLE THAT CAN'T FIX IT !!!! *NM

NHTSA ID 10171348 · filed Oct 19, 2006

Too few reports in this category for a page of its own — they appear in the full complaint list.

Heating & air conditioning

Reports naming the heating, ventilation and air-conditioning system.

2
reports

From owner reports, verbatim

2003 E150 CONVERSION VAN GAS PEDAL GOT STUCK 3 TIMES CAUSING AN ACCIDENT. *TS THE REAR CARGO DOOR WAS REPAIRED, THE FAN CLUTCH WAS REPLACED. THE RUNNING BOARD DID NOT FIT CORRECTLY. AIR CONDITIONER BLOWN WARM AIR. THE EXHAUST WAS BLOWING OUT WHITE SMOKE. THERE WAS A KNOCKING SOUND COMING FROM THE ENGINE. THE GAS TANK WAS NOT COMPLETELY FULL EVEN THOUGH THE CONSUMER FILLED UP THE TANK. *JB

NHTSA ID 10155207 · filed Apr 6, 2006

AIR CONDITIONING SYSTEM NOT COOLING. AIR VENT TEMPS AT CITY DRIVING IS 52 TO 65 DEGREES. FREEWAY DRIVING CAN BE 44 DEGREES IF SPEED IS CONSTANT AND OUTSIDE TEMP IS NOT ABOVE 90 DEGREES. DEALER STATES VEHICLE IS OPERATING AT FACTORY SPECS, BUT THE VEHICLE (VAN) NEVER GETS COOLED OFF ON MOST CITY DRIVING ESPECIALLY IF NOT OUTSIDE. I HAVE HAD FIVE TRIPS TO DEALER TO REPAIR BUT NO REPAIRS MADE. *JB

NHTSA ID 10082412 · filed Jul 22, 2004

Too few reports in this category for a page of its own — they appear in the full complaint list.

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

2
reports

From owner reports, verbatim

PROBLEM: SEVERE SHIMMY IN STEERING WHEEL, POSSIBLY LEADING TO LOSS OF CONTROL. CONDITIONS: OCCURS WHENEVER BRAKES ARE HOT AND VEHICLE SPEED IS ABOVE 45 MPH. PROBLEM OCCURS WHEN DESCENDING LONG & STEEP INCLINES. PROBLEM DOES NOT OCCUR WHEN BRAKES ARE NOT HOT FROM HEAVY USE. TEMPORARY ABATEMENT: DRIVE AT SPEEDS OF 45 MPH OR LESS DOWN INCLINES. *TR

NHTSA ID 10336391 · filed Jun 15, 2010

DT*: THE CONTACT STATED THE STEERING WHEEL VIBRATEED CONTINUOUSLY WHEN THE ENGINEWAS RUNNING. THE VEHICLE WAS TAKEN TO THE LOCAL DEALERSHIP FOR INSPECTION, AND THE DEALER REPLACED THE POWER STEERING PUMP. THIS HAS NOT SOLVED THE PROBLEM.*AK

NHTSA ID 10147410 · filed Jan 11, 2006

Too few reports in this category for a page of its own — they appear in the full complaint list.

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

2
reports

From owner reports, verbatim

2003 FORD E150 VAN WITH TRITON 5.4 ENGINE SPARK PLUG BLOW OUT ON (2) SEPARATE OCCASIONS. SPARK PLUG BLOWS WITHOUT ANY WARNING. THE LAST BLOW OUT HAPPENED ON JAN 8TH 2009 WHILE TRAVELING ON THE NY STATE THRUWAY DURING SEVERE WINTER WEATHER. THE INCIDENT CAUSED IMMEDIATE LOSS OF POWER TO MY ENGINE AND AN INABILITY TO NAVIGATE MY VEHICLE SAFELY. AN ACCIDENT NEARLY OCCURRED, HOWEVER I WAS LUCKY TO MAKE IT OFF THE HI-WAY WITHOUT SERIOUS INJURY. HOWEVER, I WAS STRANDED IN SUB-ZERO TEMPERATURES UNTIL HELP ARRIVED. THIS IS A DESIGN FLAW IN FORD MANUFACTURING AND NEEDS TO BE RECALLED. *TR

NHTSA ID 10254628 · filed Jan 11, 2009

2003 E150 CONVERSION VAN GAS PEDAL GOT STUCK 3 TIMES CAUSING AN ACCIDENT. *TS THE REAR CARGO DOOR WAS REPAIRED, THE FAN CLUTCH WAS REPLACED. THE RUNNING BOARD DID NOT FIT CORRECTLY. AIR CONDITIONER BLOWN WARM AIR. THE EXHAUST WAS BLOWING OUT WHITE SMOKE. THERE WAS A KNOCKING SOUND COMING FROM THE ENGINE. THE GAS TANK WAS NOT COMPLETELY FULL EVEN THOUGH THE CONSUMER FILLED UP THE TANK. *JB

NHTSA ID 10155207 · filed Apr 6, 2006

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

2
reports

From owner reports, verbatim

I OWN A 2003 FORD F150 SUPER CREW FOUR WHEEL DRIVE PICK UP. WHEN ENGAGING THE FOUR WHEEL DRIVE SYSTEM MOST OF THE TIME THE FRONT WHEELS WILL NOT ENGAGE. THE TRANSFER CASE ENGAGES EVERY TIME, BUT I WOULD ESTIMATE THE FRONT WHEELS ENGAGE ABOUT TWENTY PERCENT OF THE TIME. THE SYSTEM IS VERY UNPREDICTABLE AND YOU CAN NOT COUNT ON IT WORKING WHEN YOU NEED IT. IT HAS NOT CAUSED AN ACCIDENT FOR ME YET, BUT I HAVE BEEN STUCK SEVERAL TIMES BECAUSE OF THE POORLY DESIGNED SYSTEM. *TR

NHTSA ID 10238837 · filed Aug 19, 2008

WITH LESS THAN 12,000 MILES THE LEFT FRONT BRAKES LOCKED UP...NO WARNING LIGHTS CAME ON... BRAKE PADS BURNT TO A CRISP...WARPED ROTORS AND CALIPERS...HAD TO GET WORK DONE BY OTHER THAN FORD...2006..OR COULD DRIVE IT !!!! FORD FAILED TO PAY UNDER THEIR WARRANTY... HAVE HAD HOWLING IN REAR END ??? SINCE NEW...FORD CAN'T REPAIR, THEY TRIED THREE TIMES... THEN SAID THEY WOULD HAVE A DISTRICT FORD REP LOOK AT IT...FAILED TO DO SO UNTIL AFTER WARRANTY RAN OUT... UNABLE TO USE THE ESP WARRANTY ANYWHERE BUT A FORD DEALERSHIP... LIKE I WANT TO TAKE IT BACK TO THE SAME PEOPLE THAT CAN'T FIX IT !!!! *NM

NHTSA ID 10171348 · filed Oct 19, 2006

Too few reports in this category for a page of its own — they appear in the full complaint list.

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

1
report

From owner reports, verbatim

WHILE IDLING IN THE DRIVEWAY CONSUMER STEPPED OUT OF THE VEHICLE AND WENT INSIDE THE HOUSE, VEHICLE WENT INTO REVERSE ON ITS OWN, AND DROVE BACKWARDS INTO THE GARAGE, BENDING THE DRIVER SIDE DOOR WHICH WAS OPEN. CONSUMER TOOK THE VEHICLE TO THE DEALER, WHO CLAIMED THAT HE UNDERSTOOD WHAT HAPPENED BUT DID NOT THINK THAT WHAT HAPPENED WAS A DEFECT. *AK

NHTSA ID 10075597 · filed Jun 2, 2004

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

1
report

From owner reports, verbatim

2003 E150 CONVERSION VAN GAS PEDAL GOT STUCK 3 TIMES CAUSING AN ACCIDENT. *TS THE REAR CARGO DOOR WAS REPAIRED, THE FAN CLUTCH WAS REPLACED. THE RUNNING BOARD DID NOT FIT CORRECTLY. AIR CONDITIONER BLOWN WARM AIR. THE EXHAUST WAS BLOWING OUT WHITE SMOKE. THERE WAS A KNOCKING SOUND COMING FROM THE ENGINE. THE GAS TANK WAS NOT COMPLETELY FULL EVEN THOUGH THE CONSUMER FILLED UP THE TANK. *JB

NHTSA ID 10155207 · filed Apr 6, 2006

Too few reports in this category for a page of its own — they appear in the full complaint list.

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

1
report

From owner reports, verbatim

DT*: THE CONTACT STATED WHILE DRIVING 70 MPH ON NORMAL ROAD CONDITIONS, A LOUD NOISE CAME FROM THE REAR DRIVER SIDE TIRE. AFTER A VISUAL INSPECTION, IT WAS NOTICED THE TIRE TREAD HAD SEPARATED. AFTER 500 MILES, THE SAME PROBLEM RECURRED TO THE FRONT PASSENGER SIDE TIRE. THE TIRE DISTRIBUTOR WAS CONTACTED WITHOUT A POSITIVE RESPONSE FROM THE CORPORATE OFFICE. THE TIRE MANUFACTURER REFERRED THE CONTACT TO THE DISTRIBUTOR WHERE THE TIRES WERE PURCHASED. THE TIRES WERE SOLD WITH 60000 MILES TROUBLE FREE GUARANTEE. THE CONTACT WAS VERY CONCERNED BECAUSE OF THE SERIOUS SAFETY RISK INVOLVED IN BOTH INCIDENTS. UPDATED 12/28/2006 - *NM

NHTSA ID 10173965 · filed Nov 21, 2006

Too few reports in this category for a page of its own — they appear in the full complaint list.

Airbags

Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.

1
report

From owner reports, verbatim

TL* THE CONTACT OWNS A 2003 FORD E-150. THE CONTACT STATED THAT THE CRUISE CONTROL AND HORN FAILED TO WORK AND THE AIR BAG LIGHT REMAINED ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 125,000.

NHTSA ID 10825171 · filed Feb 9, 2016

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .