2003 Ford E-150

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

SPARK PLUG BLOW OUT X3 IT HAS BEGAIN TO GET VERY ANOING.

NHTSA ID

10855619

Incident

Apr 8, 2016

Mileage

158,758 mi

TL* THE CONTACT OWNS A 2003 FORD E-150. THE CONTACT STATED THAT THE CRUISE CONTROL AND HORN FAILED TO WORK AND THE AIR BAG LIGHT REMAINED ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 125,000.

NHTSA ID

10825171

Incident

Dec 5, 2015

Mileage

125,000 mi

TL- THE CONTACT OWNS A 2003 FORD F1-50. THE CONTACT EXPERIENCED THE FAILURE APRIL 26, 2014. THE VEHICLE AIR BAGS DEPLOYED WHILE SITTING IN TRAFFIC. THE CONTACT CURRENT MILLAGE OVER 240,00. THE CONTACT WAS DRIVING 5 MPH IN TRAFFICE . THE CONTACT HIT THE VEHICLE IN FRONT OF HIM. A POLICE REPORT WAS FILED. THE VEHICLE WAS NOT TAKEN IN FOR REPAIRS. THE CONTACT DID NOT NOTIFY THE MANUFICATURE. LG

NHTSA ID

10585287

Incident

Apr 26, 2014

I WAS SITTING AT A STOP SIGN. WHEN I ACCELERATED TO MOVE, I HEARD A LOUD BANG NOISE AND THEN I HEARD A FLAPPING NOISE. I TURNED THE ENGINE OFF AND CALLED A TOW TRUCK. AFTER TOWING MY HANDICAPPED VAN TO THE FORD DEALER, I WAS TOLD THAT THE ENGINE HAD A SPARK PLUG BLOW OUT. I WAS ALSO INFORMED THAT THE VEHICLE MIGHT HAVE CAUGHT ON FIRE IF I HAD TRIED DRIVING MUCH FURTHER. THIS IS VERY SCARY FOR PEOPLE LIKE ME THAT EQUIP THESE VANS FOR SPECIAL USE. THE MILEAGE IS 99% CITY DRIVING. THERE SHOULD BE A RECALL ON THIS ENGINE.

NHTSA ID

10448681

Incident

Feb 9, 2012

Mileage

71,500 mi

WHILE TRAVELING ON THE HIGHWAY, MY 2003 E150 FORD VAN BLEW THE #2 SPARK PLUG OUT. THERE WAS A POPPING SOUND AND THEN THE ENGINE SOUNDED AS IF IT BLEW A ROD. AFTER CHECKING IT OUT, IT WAS DISCOVERED THAT IT WAS THE SPARK PLUG. A FEW DAYS PRIOR TO HIS EVENT, I COULD HEAR A SLIGHT TAPPING SOUND COMING FROM THE ENGINE. I HAD THE OIL CHANGED JUST TO BE SURE. THE SPARK PLUG HAS BEEN REPLACED, WITH A HELICOIL INSERTED, BUT THE WALL OF THE HEAD WAS EVEN DAMAGED. MY MECHANIC DID AN AWESOME JOB REPAIRING IT BUT EVEN SAID HE COULDN'T GUARANTEE IT WOULD LAST A 100 MILES OR 100,000 DUE TO THE HEAD DAMAGE. HE EVEN RECOMMENDED I TRADE IT IN. WITH ONLY 138,000 MILES ON IT I'M NOT READY TO LET IT GO. HOPEFULLY THE NEW PLUG WILL HOLD AND I WON'T HAVE TO TRADE IN MY VAN. *TR

NHTSA ID

10390447

Incident

Mar 13, 2011

Mileage

138,628 mi

PROBLEM: SEVERE SHIMMY IN STEERING WHEEL, POSSIBLY LEADING TO LOSS OF CONTROL. CONDITIONS: OCCURS WHENEVER BRAKES ARE HOT AND VEHICLE SPEED IS ABOVE 45 MPH. PROBLEM OCCURS WHEN DESCENDING LONG & STEEP INCLINES. PROBLEM DOES NOT OCCUR WHEN BRAKES ARE NOT HOT FROM HEAVY USE. TEMPORARY ABATEMENT: DRIVE AT SPEEDS OF 45 MPH OR LESS DOWN INCLINES. *TR

NHTSA ID

10336391

Incident

May 15, 2010

Mileage

38,000 mi

2003 FOCUS- MY IGNITION KEPT LOCKING ON ME. ANYWHERE I TURNED OFF THE CAR, I HAD TO SPEND A GOOD 15MIN TURNING AND TURNING THE KEY TO GET IT STARTED. MY CAR HAS ONLY 32,000.00 MILES AND IT STARTED AT 18,000.00 MILES. TODAY I HAD TO GET A LOCKSMITH TO COME IN AND FIX IT. *TR

NHTSA ID

10266539

Incident

Apr 23, 2009

2003 FORD E150 VAN WITH TRITON 5.4 ENGINE SPARK PLUG BLOW OUT ON (2) SEPARATE OCCASIONS. SPARK PLUG BLOWS WITHOUT ANY WARNING. THE LAST BLOW OUT HAPPENED ON JAN 8TH 2009 WHILE TRAVELING ON THE NY STATE THRUWAY DURING SEVERE WINTER WEATHER. THE INCIDENT CAUSED IMMEDIATE LOSS OF POWER TO MY ENGINE AND AN INABILITY TO NAVIGATE MY VEHICLE SAFELY. AN ACCIDENT NEARLY OCCURRED, HOWEVER I WAS LUCKY TO MAKE IT OFF THE HI-WAY WITHOUT SERIOUS INJURY. HOWEVER, I WAS STRANDED IN SUB-ZERO TEMPERATURES UNTIL HELP ARRIVED. THIS IS A DESIGN FLAW IN FORD MANUFACTURING AND NEEDS TO BE RECALLED. *TR

NHTSA ID

10254628

Incident

Jan 8, 2009

Mileage

138,362 mi

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

HEADLIGHT ADJUSTMENT NEEDED. *KB

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P1131 AND/OR P1151 - 4.2L ENGINE. *TT

HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT

VIBRATION/HARSHNESS ABOVE 45 MPH (72 KM/H) AFTER TIRE BALANCE. *TT

INTERMITTENT CLUNK ON 3-2 DOWNSHIFT DURING COASTDOWN/TIP-IN. OASIS. TO INCLUDE 2005 F-150, E-SERIES AND EXPEDITION. *TT