RoadVitals

1991 Ford E-150

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
15
Latest Jun 13, 2012
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
1
Latest Sep 4, 1991
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
4
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
1
2 injuries, 0 deaths reported

Overview

Our database contains 15 NHTSA owner-reported complaints for the 1991 Ford E-150, most frequently naming the electrical, fuel system and tires & wheels categories. 1 safety recall has been issued covering this model year; 4 NHTSA investigations name it; and 2 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Electrical425.0%
  • Fuel system318.8%
  • Tires & wheels318.8%
  • Transmission212.5%
  • Interior & seats16.3%
  • Engine16.3%
  • Driver assistance16.3%
  • Other / unspecified16.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

1 campaign cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK:SELECTOR DEVICES

Sep 4, 1991
350,000 units potentially affected
The defect: THE DUAL FUEL TANK SELECTOR VALVE MAY MALFUNCTION AND CAUSE AN OVERFILL CONDITION IN ONE OF THE FUEL TANKS, RESULTING IN AN OVERFLOW OF FUEL PAST THE FILLER CAP.
The risk: THE OVERFLOW OF FUEL PAST THE FILLER CAP CAUSES A FUELLEAKAGE, WHICH CAN RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.
The remedy: REPLACE THE DUAL FUEL TANK SELECTOR VALVE.
FORD MOTOR COMPANYView on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

EA91044ClosedEngineering Analysis

LOSS OF BRAKE EFFECTIVENES

Opened Oct 30, 1991
Closed Oct 30, 1992

===

SERVICE BRAKES, HYDRAULICLed to recall 92V026000
EA91031ClosedEngineering Analysis

FUEL EXPULSION

Opened Jun 26, 1991
Closed Nov 1, 1991

There is no summary currently available

VEHICLE SPEED CONTROL:LINKAGESLed to recall 91V146000
PE91077ClosedPreliminary Evaluation

LOSS OF BRAKE EFFECTIVENES

Opened May 23, 1991
Closed Oct 31, 1991

There is no summary currently available

SERVICE BRAKES, HYDRAULIC
PE91064ClosedPreliminary Evaluation

TRANSMISSION FLUID FIRES

Opened Apr 9, 1991
Closed Jul 5, 1991

There is no summary currently available

POWER TRAIN

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Fuel system
Filed Jun 13, 2012

TL* THE CONTACT OWNS A 1991 FORD E150. THE CONTACT WAS DRIVING 45 MPH AND SMELLED A GASOLINE FUEL ODOR. HE STOPPED THE VEHICLE AND NOTICE GASOLINE LEAKING FROM THE FRONT TANK OF THE FUEL LINE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THE VEHICLE WAS NOT UNDER THE RECALL. THE FAILURE AND THE CURRENT MILEAGE WAS 75,000. UPDATED 7/23/12 *CN

NHTSA ID
10461436
Incident
Jun 11, 2012
Mileage
75,000 mi
Fuel system
Filed Oct 1, 2007
Fire reported

TL*THE CONTACT OWNS A 1991 FORD E150. WHILE DRIVING 35 MPH, THE CONTACT HEARD A LOUD HISSING SOUND COMING FROM THE VEHICLE. HE INSPECTED THE VEHICLE AND NOTICED BURN MARKINGS INSIDE THE FILLER CAP AS WELL AS OUTSIDE OF THE FUEL TANK. HE STATED THAT THE COMPONENTS ON THE INSIDE OF THE FUEL TANK WERE BURNED. AS OF OCTOBER 1, 2007, THE DEALER AND MANUFACTURER HAD NOT INSPECTED THE VEHICLE. THE CONTACT BELIEVED THAT A SHORT CIRCUIT CAUSED THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 193,000.

NHTSA ID
10204513
Incident
Sep 17, 2007
Mileage
193,000 mi
Fuel system
Filed Apr 26, 2004

I FOUND A SAFETY RECALL ON MY VEHICLE, 91V-146 THE DEALER CLAMS NO RECORD OF RECALL, BUT HAS HAD THIS PROBLEM FOR 10 YEARS NOW. FORD SAYS RECALLS DONT EXPIRE, BUT SINCE NO RECORD DUE TO IT BEING A 1991 GARY YOEMANS FORD WILL NOT FIX. VEHICLE HAD 60,000 ORIGIONAL MILES ON IT DUE TO LACK OF DRIVABILITY FOR THIS EXACT PROBLEM. *AK

NHTSA ID
10067823
Incident
Apr 25, 2004
Mileage
20,000 mi
Driver assistance
Filed Oct 21, 2002

CONSUMER STATES WHILE DRIVING THE ACCELERATOR PEDAL BECAME STUCK CAUSING VEHICLE TO SUDDENLY ACCELERATE. TS

NHTSA ID
8021217
Incident
Oct 20, 2002
Tires & wheels
Filed Aug 2, 2002

WHILE DRIVING TWO TIRES FAILED WITHIN 30 MINUTES OF EACH OTHER. THE ORIGINAL GENERAL TIRES (TIRE INFORMATION UNKNOWN) EXPERIENCED TREAD SEPARATION WHICH CAUSED SIGNIFICANT BODY DAMAGE. MANUFACTURER NOT WILLING TO DO ANYTHING. *TT

NHTSA ID
566881
Incident
Jul 4, 2002
Tires & wheels
Filed Jun 3, 2002

CONSUMER WAS TRAVELING ABOUT 65MPH ON HIGHWAY AND VEHICLE STARTED TO TREMBLE ALL OVER. HOWEVER CONSUMER WAS ABLE TO CONTROL VEHICLE. LEFT FRONT TIRE TREAD SEPARATED FROM RIM.*AK CONSUMER STATED ALL 5 TIRES HAD TO BE REPLACED.*JB

NHTSA ID
8010950
Incident
Nov 30, 2001
ElectricalInterior & seats
Filed Jul 27, 2001

WE HAVE SPENT MONEY TRYING TO FIX THE SAME PROBLEMSON OUR VAN OVER AND OVER WE HAVE A HANDICAP CHILD THAT HIS LIFE DEPENDS ON THE FUNCTION OF THE VAN WHEN WE PURCHASED THE VAN WE INFORMED DEALER OF THIS AND HE STATED THAT THE VAN WAS IN GREAT CONDITION TO TRAVEL ANY WHERE. WE ALSO LET THEM KNOW THAT OUR CHILD TRAVELS BACK AND FOURTH FROM CHAMPAIGN ILLINOIS TO CHICAGO ILLINOIS TO GO TO DIFFRENT HOSPITALS AND VISIT FAMILY. WITHIN THE FIRST DAYS THAT WE PURCHASED THE VAN IT STARTED TO HAVE PROBLEMS AND THE ALTERNATOR GAVE OUT AND DRAINED THE BATTERY HILL. FORD DID REPLACE THE PARTS BUT SINCE THEN WE CONTINUE TO HAVE TO REPLACE THIS PARTS FREQUENTLY. HILL FORD MADE AN ATTEMPT TO FIX THE FUEL PROBLEMS WITH THE VAN BUT ABOUT A MONTH AFTER SERVICE IT WENT BACK TO HAVING STARTING PROBLEMS BECAUSE OF FUEL OVER FLOWING. WE DID TRY TO REPAIR THE PROBLEM WITH FIRESTONE TWICE BUT IT ALWAYS GOES BACK TO THE SAME THING. THE FUSE BOX LOCATED UNDER THE FRONT HOOD CONTROLS THE MOTOR THAT ALLOWS THE BACK SEAT TO BE LIFTED AND LOWERED DOES NOT WORK EVERY TIME I REPLACE THE FUSE IT BURNS IT OUT WHEN I CONTACTED HILL FORD THEY SAID THEY COULD NOT HELP ME. I DO NOT HAVE ALL THE MONEY NECCESSARY TO FIX EVERY EXTENSIVE PROBLEM.*AK

NHTSA ID
749349
Tires & wheels
Filed Oct 11, 2000

FIRESTONE FR480 TIRES P235 75 R15 EXPERIENCED SIDEWALL CRACKING. *SLC

NHTSA ID
555760
Incident
Sep 22, 2000

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

BC4321950705

POWER TRAIN:AUTOMATIC TRANSMISSION

VEHICLES EXPERIENCING OCCASIONAL HARSH REVERSE ENGAGEMENT CONCERNS. *TW

951113

POWER TRAIN:AUTOMATIC TRANSMISSION

DELAYED FORWARD ENGAGEMENT AND/OR HEAT STAINED FORWARD CLUTCH PLATES AFTER INSTALLING CENTER SUPPORT SERVICE. *TW

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Ford E-150 by model year
YearComplaintsRecallsInvestigationsIssue Index
2023010
2022000
2021100
2020000
2019000
2018000
2016810
2015810
2014660
2013196046.3
2012128052.9
20112313045.9
2010109054.4
20097140
20081118049.0
20071219041.6
20061716046.5
2005164050.1
2004337153.8
2003216159.5
2002283155.1
2001374150.7
2000506153.5
1999836158.0
1998605155.7
19971026155.3
1996593161.3
1995713259.2
19941217260.5
1993714158.3
1992644364.9
1991Viewing151454.2
1990173455.5
1989312361.7
1988140248.7
1987170152.7
1986904
1985304
1984324
1983111
1982321
1981111
1980031
1979051
1978041
1976210

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.