RoadVitals

2005 Ford E-150

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
16
Latest Aug 27, 2023
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
4
Latest Nov 8, 2011
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
0
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
2
4 injuries, 0 deaths reported

Overview

Our database contains 16 NHTSA owner-reported complaints for the 2005 Ford E-150, most frequently naming the engine, brakes and fuel system categories. 4 safety recalls have been issued covering this model year; and 50 manufacturer communications are on file.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

  • Engine521.7%
  • Brakes417.4%
  • Fuel system417.4%
  • Airbags313.0%
  • Electrical28.7%
  • Visibility14.3%
  • Other / unspecified14.3%
  • Powertrain (other)14.3%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

4 campaigns cover this model year

View all 4

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov
11E047000

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

Nov 8, 2011
17 units potentially affected
The defect: FORD IS RECALLING CERTAIN REPLACEMENT FUEL TANKS THAT COULD BE INSTALLED INTO MODEL YEAR 2004 THROUGH 2008 E-150, E-250, AND E-350 VANS AND WAGONS. THE AFFECTED FUEL TANKS HAVE AN EXTRA OBDII SENSOR HOLE ON THE TOP OF THE TANK THAT MAY NOT BE PROPERLY SEALED AND MAY LEAK FUEL.
The risk: A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
The remedy: FORD WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE FUEL TANKS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 28, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-800-232-5952.
FORD MOTOR COMPANYManufacturer number 11S22View on NHTSA.gov
09V100000

EQUIPMENT ADAPTIVE/MOBILITY

Mar 27, 2009
52 units potentially affected
The defect: VAN CONVERSIONS IS RECALLING 52 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEM ACCESSIBLE FOR MOTOR VEHICLES," THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.
The risk: A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.
The remedy: VAN CONVERSIONS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR VAN CONVERSIONS AT 610-837-0707.
VAN CONVERSIONS OF LEHIGH VALLEY INC.View on NHTSA.gov
09V102000

EQUIPMENT ADAPTIVE/MOBILITY

Mar 27, 2009
74 units potentially affected
The defect: VAN CONVERSIONS IS RECALLING 74 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER IN A CERTAIN SPOT WITHIN THE DEFINED THRESHOLD AREA.
The risk: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
The remedy: VAN CONVERSIONS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR VAN CONVERSIONS AT 610-837-0707.
VAN CONVERSIONS OF LEHIGH VALLEY INC.View on NHTSA.gov

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

View all 16
ElectricalEngineFuel system
Filed Aug 27, 2023

After driving lightning, it loses power and a wrench appears, I already changed the gasoline pump, gasoline pump module, injection rail regulator, and it remains the same

NHTSA ID
11541062
Incident
Aug 27, 2023
Brakes
Filed Mar 23, 2018

2005 FORD E-150. CONSUMER WRITES IN REGARDS TO VEHICLE BRAKE PEDAL PROBLEMS. *SMD THE CONSUMER STATED THE BRAKE PEDAL WENT TO THE FLOOR NEARLY CAUSING AN ACCIDENT. THE CONSUMER WAS ADVISED TO CHECK THE BRAKE FLUID LEVELS. THE VEHICLE WAS REPAIRED.*JS

NHTSA ID
10693521
Incident
Jan 21, 2015
Engine
Filed Dec 21, 2016

I WAS CRUSHING AT 55 MPH AND I HEARD A LOUD POP THAT WAS FOLLOWED BY A CONTINUOUS POPPING OBVIOUSLY FROM LOST COMPRESSION. I TOOK TO A LOCAL FORD DEALER AND THEY STATED THAT THIS IS A COMMON PROBLEM FOR THIS TYPE OF MOTOR TO "BLOW SPARK PLUG". THIS HAPPENED WITHOUT WARNING AND IS NOW A HARDSHIP FOR ME

NHTSA ID
10936808
Incident
Dec 21, 2016
Mileage
134,000 mi
Steering
Filed Dec 19, 2016

THE CAR STEERING BOX SEEMS TO WANDER ALL OVER THE ROAD AND CAUSE ME TO GO INTO THE DITCH. COULD HAVE BEEN WORST.

NHTSA ID
10936202
Incident
Dec 8, 2016
Mileage
94,000 mi
EnginePowertrain (other)
Filed Aug 14, 2015

TL* THE CONTACT OWNS A 2005 FORD E-150. WHILE DRIVING AT APPROXIMATELY 20 MPH, THE VEHICLE STALLED AND LOST ALL STEERING AND BRAKING ABILITY. THE ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT MENTIONED THAT THE HAND BRAKE WAS ENGAGED IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS NOT ABLE TO START WHILE THE GEAR WAS IN PARK UNTIL IT WAS SHIFTED INTO NEUTRAL. THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE IT WAS DIAGNOSED THAT THE THROTTLE BODY AND THE TRANSMISSION RANGE SENSOR HAD TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 122,010.

NHTSA ID
10748687
Incident
Feb 28, 2014
Mileage
122,010 mi
Airbags
Filed Jul 27, 2015

I WAS PARKED AT A GAS STATION. I WAS ABOUT TO REVERSE AND MY AIRBAG EXPLODED FOR NO REASON. I FILLED A POLICE REPORT WITH WITNESSES. I CONTACTED MY LOCAL FORD DEALERSHIP ABOUT THE INCIDENT AND WAS INFORMED I WOULD HAVE TO PAY FOR THE DAMAGES. THEY STATED THEY HAVE SENT LETTERS TO AN UNDISCLOSED ADDRESS. I STATED I NEVER RECEIVED A LETTER AND I HAVE LIVED AT MULTIPLE LOCATIONS. I ALSO STATED THAT I HAVE HAD MY TRUCK AT THE SAME DEALERSHIP THREE TIMES(ONE TIME FOR A WRECK) SINCE THE RECALL AND HAVE NEVER BEEN INFORMED OF A RECALL. AT SOME POINT SHOULDN'T FORD HAVE INFORMED ME WHEN I WAS IN THEIR PRESENCE? FORD IS NOW GIVING ME THE RUN AROUND. WHAT CAN I DO AT THIS POINT TO FIGHT THIS DECISION FROM FORD? IT IS A RECALL AND SHOULD BE FIXED. MY TRUCK IS MY LIFE. HELP I NEVER RECEIVED A LETTER FROM MY KNOWLEDGE AND HAVE LIVE IN NUMEROUS PLACES. I STATED MY TRUCK HAS BEEN IN THE SHOP THREE TIMES (ONE TIME FOR A WRECK) AND NO WORDS WERE SPOKEN OF A RECALL.

NHTSA ID
10743928
Incident
Jul 23, 2015
Mileage
250,000 mi
ElectricalEngineFuel system
Filed Mar 22, 2013

DRIVING AT 35MPH, VEHICLE STARTED MAKING A BACKFIRING SOUND AND LOSING POWER. PULLED VEHICLE INTO A PARKING LOT AND HAD TOWED TO FORD DEALER. FORD SERVICE ADVISER SAID #3 SPARK PLUG BLEW OUT OF ENGINE. HE HAD SERVICE TECHNICIAN PULL OTHER PLUGS AND CHECKED GAP ON PLUGS TO FIND ALL PLUGS WERE ORIGINAL FACTORY INSTALLED. *TR

NHTSA ID
10504155
Incident
Mar 21, 2013
Mileage
157,000 mi
Fuel system
Filed Jan 18, 2012

TL* THE CONTACT OWNS A 2005 FORD E-150. THE CONTACT STATED THAT HE WAS ADVISED THAT THERE WAS A FUEL LINE LEAK IN THE HIGH PRESSURE HOSE WHILE ATTEMPTING TO HAVE A STATE INSPECTION COMPLETED. THE VEHICLE WAS REPAIRED ON SITE FOR THE HIGH PRESSURE HOSE. THE MANUFACTURER HAD NOT YET BEEN CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 33,000. UPDATED 02/14/12*LJ UPDATED 02/24/12

NHTSA ID
10444342
Incident
Jan 12, 2012
Mileage
33,000 mi

Manufacturer communications

A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.

SSM 51909

POWER TRAIN:AUTOMATIC TRANSMISSION

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

ASI-44534

POWER TRAIN:AUTOMATIC TRANSMISSION

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

ASI-44404

ENGINE AND ENGINE COOLING:ENGINE:DIESEL; POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

TSB T2007-02

ELECTRICAL SYSTEM:IGNITION:MODULE

ON SOME VEHICLES, WHEN THE GATEWAY 401 MODULE TRANSITIONS FROM ITS POWER DOWN MODE (IGNITION OFF) TO ITS POWER UP MODE (IGNITION ON) THE MODULE MAY NOT WAKE UP. IF THIS ACTION OCCURS, THE MODULE'S LED DISPLAY PANELS WILL NOT PROVE-OUT AND THE BACKLIGHTS ON THE LED DISPLAY PANELS WILL NOT ILLUMINATE.

19728

ENGINE AND ENGINE COOLING:ENGINE:DIESEL

LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB

19621

FUEL SYSTEM, GASOLINE

LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB

Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.

Compare model years

Complaint and recall counts across every year of this model

Ford E-150 by model year
YearComplaintsRecallsInvestigationsIssue Index
2023010—
2022000—
2021100—
2020000—
2019000—
2018000—
2016810—
2015810—
2014660—
2013196046.3
2012128052.9
20112313045.9
2010109054.4
20097140—
20081118049.0
20071219041.6
20061716046.5
2005Viewing164050.1
2004337153.8
2003216159.5
2002283155.1
2001374150.7
2000506153.5
1999836158.0
1998605155.7
19971026155.3
1996593161.3
1995713259.2
19941217260.5
1993714158.3
1992644364.9
1991151454.2
1990173455.5
1989312361.7
1988140248.7
1987170152.7
1986904—
1985304—
1984324—
1983111—
1982321—
1981111—
1980031—
1979051—
1978041—
1976210—

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.