BRAKE LINE FAILED WHILE DRIVING, TURNS OUT ALL LINES ARE RUSTED, NEED ALL BRAKE LINES REPLACED.
- NHTSA ID
- 10992072
- Incident
- May 29, 2017
- Mileage
- 160,000 mi
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Our database contains 21 NHTSA owner-reported complaints for the 2003 Chevrolet Suburban 2500, most frequently naming the brakes, electrical and fuel system categories. 93 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
When owners filed reports about this model year
| Month | Complaints filed | Cumulative |
|---|---|---|
| Sep 2006 | 1 | 1 |
| Dec 2007 | 1 | 2 |
| Jan 2008 | 1 | 3 |
| Feb 2008 | 1 | 4 |
| May 2008 | 1 | 5 |
| Nov 2008 | 1 | 6 |
| Mar 2009 | 1 | 7 |
| Jul 2010 | 1 | 8 |
| Aug 2011 | 1 | 9 |
| Oct 2011 | 1 | 10 |
| Aug 2012 | 1 | 11 |
| Mar 2013 | 1 | 12 |
| Aug 2014 | 1 | 13 |
| Sep 2014 | 1 | 14 |
| Oct 2014 | 1 | 15 |
| Nov 2014 | 1 | 16 |
| May 2015 | 1 | 17 |
| Sep 2015 | 1 | 18 |
| Jan 2016 | 1 | 19 |
| Feb 2016 | 1 | 20 |
| May 2017 | 1 | 21 |
Complaints grouped by the component NHTSA recorded
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
No recalls in our database for this model year
That does not guarantee a specific vehicle is unaffected — recalls are issued against VINs, and new campaigns are announced regularly. Check a VIN on NHTSA.gov.
Reports submitted to NHTSA, shown in the owner's own words
BRAKE LINE FAILED WHILE DRIVING, TURNS OUT ALL LINES ARE RUSTED, NEED ALL BRAKE LINES REPLACED.
I WILL BE DRIVING DOWN THE ROAD BOTH HWY AND CITY. THE SUBURBAN WILL GO INTO REDUCED ENGIN AND LOSE ALL ITS POWER AND SPEED. I HAVE TO PULL OVER AND CUT THE CAR OFF AND RESTART IT AND IT'S FINE TO GO FOR MAYBE A MILE AND IT DOES IT AGAIN. THEY CAN NOT PIN POINT WHAT THE PROBLEM IS . IT'S VERY DANGEROUS.
BRAKE LINE FAILURE
TL* THE CONTACT OWNS A 2003 CHEVROLET SUBURBAN 2500. WHILE DRIVING 35 MPH, THE CONTACT DEPRESSED THE BRAKE PEDAL AND IT TRAVELED ALL THE WAY TO THE FLOORBOARD. THE CONTACT WAS ABLE TO STOP THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THEY PERFORMED AN INTERIM REPAIR. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT ALL THE BRAKE LINES WERE RUSTED AND NEEDED TO BE REPLACED. THE CONTACT WAS ALSO INFORMED BY THE INDEPENDENT MECHANIC THAT THE VEHICLE MAY NEED THE FUEL PUMP LINE REPLACED AS WELL. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 72,000.
THE METAL BRAKE LINE BETWEEN THE ABS MODULATOR VALVE AND FRONT RIGHT WHEEL RUPTURED WHEN THE BRAKE PEDAL WAS PRESSED. THE LINE FAILED DUE TO CORROSION. ALL BRAKE LINES IN THE VEHICLE HAD SIMILAR LEVELS OF CORROSION NEAR THE AREA THE AFOREMENTIONED LINE RUPTURED, AND AT VARIOUS OTHER LOCATIONS ON THE VEHICLE. A BRAKE LINE BETWEEN THE MASTER CYLINDER AND ABS MODULATOR HAD FAILED IN A SIMILAR MANNNER APPROXIMATELY 8 MONTHS PREVIOUSLY. THE TRANSMISSION COOLER LINES HAD ALSO FAILED DUE TO CORROSION APPROXIMATELY 2 YEARS AGO. THE CORROSION AND RUST ON MANY OTHER COMPONENTS BENEATH THE VEHICLE AND IN THE ENGINE COMPARTMENT IS RATHER CONCERNING. POWER STEERING LINES (INCLUDING POWER BRAKES, SINCE THE VEHICLE HAS HYDRO-BOOST BRAKES) APPEAR TO BE NEXT. ALL METAL BRAKE LINES WERE REPLACED IMMEDIATELY AFTER THE MOST RECENT FAILURE FOR AN OWNER COST OF ABOUT $500. IT IS MY UNDERSTANDING THAT THE NHTSA RECENTLY CLOSED AN INVESTIGATION OF BRAKE LINE FAILURE DUE TO CORROSION ON SEVERAL GM TRUCKS AND SUVS. AFTER ABOUT 4 YEARS, THIS INVESTIGATION DETERMINED THAT "A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME." APPARENTLY THEY DON'T READ THE COMPLAINTS ON THEIR OWN WEBSITE...
AS I WAS COMING TO AN INTERSECTION WITH A RED LIGHT, I WENT TO SLOW STOP FROM 30 MPH AND MY BRAKES FAILED ALMOST CAUSING ME TO CRASH INTO THE INTERSECTION. WHEN I APPLIED THE BRAKES THEY DID NOT ENGAGE AND MY BRAKE PEDAL WENT TO THE FLOOR. *TR
I WAS SLOWLY BACKING UP AT A FLAT LAUNCH RAMP TO PUT OUR BOAT INTO THE WATER. AS THE TRAILER REACHED THE WATER, I PRESSED HARDER ON THE BRAKE PEDAL. WHEN I DID THAT, THE BRAKE PEDAL WENT TO THE FLOOR AND THE VEHICLE CONTINUED TO ROLL BACKWARDS UNTIL THE BOAT REACHED THE WATER. FORTUNATELY THAT STOPPED THE VEHICLE FROM MOVING AND ALLOWED ME TO APPLY THE PARKING BRAKE. ONE OF MY BRAKE LINES HAD BURST. THE REPAIR SHOP SAID THE BRAKE LINES WERE ALL RUSTED AND NOT IN VERY GOOD SHAPE. CONTRARY TO WHAT GM IS CLAIMING, MY VEHICLE COULD NOT STOP IN A SAFE DISTANCE AND THAT WAS WITHOUT THE BOAT/TRAILER ATTACHED. IF WE HAD BEEN EXITING THE HIGHWAY WHEN THIS HAPPENED (WHICH WE DID SHORTLY BEFORE THE FAILURE), THE RESULTS COULD HAVE BEEN CATASTROPHIC. *TR
ONE OF THE METAL BRAKE LINES BETWEEN THE MASTER CYLINDER AND THE ABS MODULATOR VALVE RUPTURED DURING A STOP DUE TO CORROSION. ALL BRAKE LINES IN THE VEHICLE HAVE SIMILAR LEVELS OF CORROSION NEAR THE AREA THE AFOREMENTIONED LINE RUPTURED, AND AT VARIOUS OTHER LOCATIONS ON THE VEHICLE. THE TRANSMISSION COOLER LINES HAD FAILED APPROXIMATELY 18 MONTHS PREVIOUSLY DUE TO CORROSION. THE CORROSION AND RUST ON MANY COMPONENTS BENEATH THE VEHICLE AND IN THE ENGINE COMPARTMENT IS BECOMING RATHER CONCERNING. *TR
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
ELECTRICAL SYSTEM
This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
ENGINE
This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
ENGINE
This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.
ELECTRICAL SYSTEM
Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Complaint and recall counts across every year of this model
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.