2005 Ford E-450 Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2005 Ford E-450, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine720.0%
- Electrical514.3%
- Fuel system411.4%
- Tires & wheels411.4%
- Transmission38.6%
- Suspension25.7%
- Powertrain (other)25.7%
- Brakes25.7%
- Driver assistance25.7%
- Interior & seats12.9%
- Body & structure12.9%
- Other / unspecified12.9%
- Steering12.9%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
THIS VEHICLE IS A MOTORHOME, BUILD ON THE 2005 E450 CAB/CHASSIS WITH A GAS V10 ENGINE. WHILE DRIVING IN A SINGLE LANE CONSTRUCTION ZONE ON THE INTERSTATE THE ELECTRONIC THROTTLE BODY SYSTEM FAILED, AND THE ENGINE SUDDENLY STOPPED RESPONDING TO THE ACCELERATOR PEDAL. AS A RESULT THE VEHICLE SUDDENLY LOST POWER AND SLOWED TO A VERY VERY LOW SPEED (A FEW INCHES PER SECOND). AS TRAFFIC APPROACHED AND BUILT UP BEHIND I INCHED THE VEHICLE ONTO THE SHOULDER. THE VEHICLE WAS UNABLE TO MOVE UNDER IT'S OWN POWER ANY FURTHER AND REQUIRED A TOW. IT WAS AN EXTREMELY DANGEROUS SITUATION ON A CROWDED HIGHWAY, IN A CONSTRUCTION ZONE, WITH MY FAMILY.
TL* THE CONTACT OWNS A 2005 FORD E-450. WHILE DRIVING AT APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TOWED TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FICM MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED SIX DAYS LATER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 134,213.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD E-450. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE ENGINE STALLED WITHOUT WARNING AND THE VEHICLE COULD NOT BE RESTARTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, WHO ADVISED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 56, 831.
2005 FORD CUTAWAY E450. INSURANCE COMPANY SENT CORRESPONDENCE ON BEHALF OF CONSUMER RELATED TO A FIRE AND TOTAL LOSS OF VEHICLE *TGW THE CONSUMER STATED THE RUNNING LIGHTS AND THE CARGO LIGHTS WERE COMING ON AND GOING OFF FOR NO REASON. HE STATED AT TIMES, THERE WAS AN ODOR COMING FROM THE VEHICLE. THE DAY OF THE FIRE, THE CONSUMER HAD DRIVEN THE VEHICLE FOR APPROXIMATELY TWO HOURS AND HAD BEEN SITTING FOR APPROXIMATELY TWO HOURS WHEN THE HORN STARTED BLOWING. THE CONSUMER THEN REALIZED THE VEHICLE WAS ON FIRE. ACCORDING TO THE INVESTIGATION REPORT, THE FIRE ORIGINATED IN THE DASH AREA OF THE PASSENGER COMPARTMENT. IT WAS ALSO THE OPINION OF THE FIRE INVESTIGATOR, THAT ELECTRICALLY GENERATED HEAT FROM A MALFUNCTION COULD NOT BE RULED OUT. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD E-450. THE CONTACT STATED THAT WHILE TRAVELING APPROXIMATELY 40 MPH, THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS NOT ABLE TO BE RESTARTED. THE VEHICLE WAS TOWED TO A DEALER WHERE THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE CONTACT WAS UNSURE OF WHAT WAS REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V266000 (FUEL SYSTEM, GASOLINE). THE FAILURE MILEAGE WAS 175.
EGR FAILURE WITH 6.0LFORD E-450 SCHOOL BUSES 14050# GVWR LEAVING STUDENTS & DRIVERS STRANDED IN INTERSECTIONS & ROADWAYS. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD E-450 CHINOOK MOTORHOME EQUIPPED WITH MICHELIN LTX M/S2 TIRES, SIZE: LT225/75/R16. WHILE DRIVING 45-50 MPH, THE TREAD SEPARATED FROM THE REAR PASSENGER OUTSIDE TIRE. THE CONTACT STATED THAT THREE OF THE FOUR OTHER TIRES ALSO SHOWED SIGNS OF TREAD SEPARATION. THE MOTORHOME WAS TAKEN TO LES SCHWAB TIRE CENTER (500 DEINHARD LN, MCCALL, ID 83638, (208) 634-6042) AND THE TIRES WERE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE VEHICLE FAILURE MILEAGE WAS 58,004 AND THE APPROXIMATE TIRE FAILURE MILEAGE WAS 25,000.
ON 5/19/2010 I PURCHASED 6 CHAPARRAL TIRES SIZE 2257516 FOR MY 2005 DUTCHMEN CLASS C MOTORHOME ON A FORD E450 CHASSIS. WHILE ON A VACATION TRIP TO THE WEST THE 4 REAR TIRES DEVELOPED BLISTERS. THIS INITIATED REPLACING ALL 4 OF THEM. WE DECIDED TO REPLACE THE FRONT TIRES ALSO BECAUSE OF THE DANGER. OF A BLOW OUT. THE TIRES HAD ONLY 7945 MILES ON THEM. ALL THIS CAN BE DOCUMENTED WITH RECEIPTS. I CALLED THE DEALER WHERE THESE TIRES WERE PURCHASED AND WAS TOLD THIS IS A ROAD HAZARD THEREFORE NOT GUARANTEED. I MAINTAIN THIS IS NOT A ROAD HAZARD BUT DEFECTS IN THE TIRES. THIS OCCURRED ON 9/11/2013. I CONTACTED 2 COMPANIES ON LINE THAT DEAL IN THIS TIRE BRAND AND HAVE HAD NO RESPONSE. I AM CONTACTING YOU TO MAKE YOU AWARE OF THIS CONDITION AND PROBLEM. I WOULD LIKE SOME SORT OF COMPENSATION FROM THIS COMPANY. I HAVE ASKED FOR COMPENSATION BUT WAS IGNORED. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
THE VEHICLE DOES NOT ALWAYS GO INTO THE CORRECT GEAR, AS INDICATED ON THE STEERING COLUMN. WHEN USING THE AUTOMATIC GEAR SHIFT ON THE COLUMN, AND PLACING THE VEHICLE INTO "DRIVE", THE VEHICLE GOES INTO REVERSE. WHEN THE GEAR SHIFT IS MOVED TO "REVERSE", IT DOES NOT ENGAGE AND STAYS IN NEUTRAL. SOMETIMES, THE VEHICLE WILL HOVER IN NEUTRAL THEN SUDDENLY ENGAGE INTO 1ST GEAR WITHOUT MOVING THE GEAR SHIFT. THIS ISSUE WAS BROUGHT TO FORD'S ATTENTION BY US IN 2007 (11000 MILES) AND 2009 (23000 MILES), AND THE FORD DEALERS COULD NOT FIND ANYTHING WRONG WITH THE LINKAGES. THEY STATED THAT THEY ADJUSTED THE INDICATOR SWITCH, BUT THIS INTERMITTENT PROBLEM HAS NOW RETURNED. THIS IS A SAFETY HAZARD WHEN MANEUVERING IN PARKING LOTS OR OTHER AREAS THAT REQUIRE A CHANGE OF DIRECTION. OUR FORD ENGINE IS INSIDE A CLASS C MOTORHOME, SO WE DON'T HAVE MANY ALTERNATIVE OPTIONS FOR MOVING THE VEHICLE WHEN IT DOES NOT GO INTO THE CORRECT GEAR. WE ARE CONCERNED THAT THE CAR WILL SWITCH GEARS WHILE IN MOTION, CAUSING US TO LOSE CONTROL. *TR
VEHICLE LOST POWER AND STOPPED RUNNING WHILE MOVING AT A SPEED OF 55 MPH. VEHICLE DANGEROUSLY SKID TO A COMPLETE STOP IN THE MIDDLE OF A BUSY HIGHWAY, UNABLE TO DRIVE ONTO SHOULDER. HAD TO BE TOWED INTO DEALERSHIP. VEHICLE PURCHASED ON 06/14/2005 FOR $58,000, INCIDENT HAPPENED 07/08/2005, AND VEHICLE IS STILL IN SHOP AS OF 08/01/2005. THE VEHICLE ONLY HAD 3,700 MILES ON IT WHEN THIS HAPPENED. DEALERSHIP SAID THE TORQUE CONVERTER WENT OUT. THIS VEHICLE WAS TO BE USED TO TRANSPORT TOURIST SAFELY TO AND FROM OUR TOUR LOCATION. I PURCHASED THIS NEW VEHICLE FOR RELIABILITY AND SAFETY. IT IS NEITHER RELIABLE NOR SAFE. AFTER VIEWING THIS WEBSITE I FOUND THAT I AM NOT THE ONLY PERSON WITH A COMPLAINT ABOUT A DEFECTIVE TORQUE CONVERTER, TRANSMISSION, ETC. ON A 2005 FORD E450 WITH LESS THAN 4,000 MILES ON IT. THIS IS TOTALLY UNACCEPTABLE. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD E-450. WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE BEGAN TO SWAY FROM SIDE TO SIDE AND THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC REFERRED THE CONTACT TO THE MANUFACTURER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND SUGGESTED A SWAY BAR BE INSTALLED. THE MANUFACTURER WAS NOT WILLING TO COVER THE COST OF THE REPAIR. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 14,000.
SPRING TOWER CRACKING ON E350 AND E450 FORD CUT AWAY SCHOOL BUSES NOTICED CRACKING DURING REGULAR MAINT. I CONTACTED LOCAL FORD DEALER AND WAS TOLD THEY HAD NOT HERD ABOUT THE PROBLEM. WE ARE NOW HAVING REPAIRS MADE AT A LOCAL SHOP, WELDING AND REINFORCED, COST $600.00 PER UNIT. PLEASE REFER TO TSB 05-22-16 I RECEIVED THIS TSB ON 4-19-2008 FROM LOCAL CHP. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
MANUFACTURER'S DEFECT WITH VEHICLE. *JB
FORD F150 2005 REAR AXLE OR DRIVE TRAIN SLIPS AND KNOCKS ON ACCELERATION AND AROUND CORNERS. DEALER SAID PROBLEM WAS FIXED WITH MORE GREASE IN REAR AXLE. PROBLEM STILL EXSISTS.*JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
2013 DURING HIGHWAY DRIVING THE BRAKE CALIPER ON THE LEFT REAR STUCK HOLDING THE BRAKE PADS AGAINST THE DISK. I NOTICED IT WHEN STOPPING FOR GAS. AS I REMOVED THE GAS CAP I SAW CONSIDERABLE SMOKE RISING AROUND THAT LEFT DUAL WHEEL. THE WHEEL AND TIRE WAS TOO HOT TO TOUCH. SMOKE GOT WORSE AND AFRAID OF THE HEAT AND PROXIMITY OF THE GAS PUMP I MOVED THE RV A SAFE DISTANCE AWAY. I HAD THE CALIPER, PADS, AND DISC REPLACED. LATER ON A TRIP AFTER REPAIRS WERE MADE I HAD A TIRE BLOW OUT ON LEFT INSIDE WHEEL. WHEN THE TIRE WAS REMOVED I SAW THAT IT HAD BEEN DAMAGED FROM THE EXTREME HEAT. ON THE WAY HOME FROM OUR 2015 CHRISTMAS TRIP I FELT AS THOUGH THE RV WAS NOT ACCELERATING AS IT SHOULD BUT THOUGHT IT WAS THE UP HILL CLIMB OF THE ROADWAY. AGAIN WHEN I STOPPED FOR FUEL I SAW A WISP OF SMOKE COMING FROM THE LEFT REAR WHEEL AND THE WHEEL WAS HOT. I HAVE NOT HAD THE BRAKE SYSTEM CHECKED OUT YET. I HAVE A FRIEND WITH A 2005 RV ON A CHEVY CHASSIS AND HAD THE SAME PROBLEM. IN THAT CASE THERE HAD BEEN A RECALL OF THE BRAKE SYSTEM. MAY NOT BE RELATED BUT SOUNDS AS IF IT COULD BE THE SAME PROBLEM.
DT*: THE CONTACT STATED WHILE CHANGING THE OIL IT WAS NOTICED THAT THE BRAKE PADS WERE WEARING UNEVENLY. THE DEALER DETERMINED BECAUSE OF THE USE OF THE VEHICLE AS A SHUTTLE BUS, THE BRAKE PADS WILL NEED TO BE REPLACED MORE OFTEN. UPDATED 6/30/2006 - *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
2005 FORD E-450. CONSUMER WRITES IN REGARDS TO THROTTLE BODY FAILURE. *SMD THE CONSUMER STATED THE THROTTLE BODY FAILED, WITHOUT WARNING AND THERE WAS NO ACCELERATION. ALSO, THE CHECK ENGINE LIGHT ILLUMINATED. THE THROTTLE BODY WAS REPLACED AT A COST OF $ 682.
WHEN I PRESS ON THE ACCELERATOR IT STICKS, LIKE THE 2004 FORD ESCAPE. *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
WE RENTED A 2005 MERCURY MOUNTAINEER FROM HERTZ RENTAL. WHILE DRIVING, THE REAR WINDOW IN THE HATCHBACK KEPT OPENING. WE STOPPED REPEATEDLY TO CLOSE THE WINDOW. WE WERE ON VACATION TRAVELING FROM SOUTHERN CALIFORNIA TO YELLOWSTONE NATIONAL PARK. EVENTUALLY, WE BOUGHT SOME DUCT TAPE AND TAPED THE WINDOW SHUT SO THAT IT WOULD NOT OPEN ANYMORE; HOWEVER, IT DID BECOME AJAR, BUT LUCKILY THE TAPE HELD THE WINDOW CLOSED. WE WERE FORTUNATE THAT NOTHING FLEW OUT THE WINDOW (WHAT IF A PERSON WAS SITTING IN THE REAR SEAT AND GOT INJURED...????).*JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
MANUFACTURER'S DEFECT WITH VEHICLE. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD E-450. THE CONTACT STATED THAT THE TIRE PRESSURE RATINGS WERE CONFLICTING. THE RIM LABEL INDICATED THAT THE RECOMMENDED TIRE PRESSURE WAS 60 POUNDS AND THE LABEL ON THE FRAME INDICATED 80 POUNDS. THE CONTACT DID NOT CALL THE MANUFACTURE TO INQUIRE ABOUT THE CONTRADICTORY RECOMMENDATIONS. THE CONTACT HAD NOT EXPERIENCED A FAILURE. THE CURRENT MILEAGE WAS 12,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
DT: THIS IS MOTOR HOME, HAD A STEERING PROBLEM. TURNED LEFT AND ABOUT 5 MINUTES LATER THE STEERING PULLED TO THE LEFT, HAD TO TURN HARD RIGHT IN ORDER TO GET IT TO GO STRAIGHT. IT DID THIS FOR ABOUT 3 MILES. SUDDENLY SOMETHING IN THE STEERING LET IT JERK VIOLENTLY TO THE LEFT, ALMOST CONSUME R LOST CONTROL OF THE VEHICLE BUT IT WENT BACK TO NORMAL FOR THE NEXT 400 MILES. THIS HAPPENED ON JULY 26, 2005. THE FORD DEALERWAS GOING TO LOOK AT THIS ON MONDAY.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .