2005 Ford E-450

ODI has received 1 complaint and reports from 4 transportation fleets alleging 182 switch failures.Each fleet operates mini buses built on a Ford E350 or E450 cutaway chassis.The OEM HVAC blower switches have melted, smoked, burned or experienced open flame and become inoperable on vehicles in each fleet.Some drivers have reported a burning smell or smoke coming from the dash.One fleet reported a vehicle fire.No injuries were sustained.However, the bus was carrying special needs children when the driver noticed smoke coming from the dash.The driver was able to evacuate the children prior to the vehicle becoming engulfed in flames.This PE has been upgraded to an Engineering Analysis (EA) to determine if the blower motor switch failures create a situation where a vehicle fire is possible and presents a safety risk to the driver and other passengers.

THIS VEHICLE IS A MOTORHOME, BUILD ON THE 2005 E450 CAB/CHASSIS WITH A GAS V10 ENGINE. WHILE DRIVING IN A SINGLE LANE CONSTRUCTION ZONE ON THE INTERSTATE THE ELECTRONIC THROTTLE BODY SYSTEM FAILED, AND THE ENGINE SUDDENLY STOPPED RESPONDING TO THE ACCELERATOR PEDAL. AS A RESULT THE VEHICLE SUDDENLY LOST POWER AND SLOWED TO A VERY VERY LOW SPEED (A FEW INCHES PER SECOND). AS TRAFFIC APPROACHED AND BUILT UP BEHIND I INCHED THE VEHICLE ONTO THE SHOULDER. THE VEHICLE WAS UNABLE TO MOVE UNDER IT'S OWN POWER ANY FURTHER AND REQUIRED A TOW. IT WAS AN EXTREMELY DANGEROUS SITUATION ON A CROWDED HIGHWAY, IN A CONSTRUCTION ZONE, WITH MY FAMILY.

NHTSA ID

11109624

Incident

Jun 16, 2018

Mileage

46,000 mi

TL* THE CONTACT OWNS A 2005 FORD E-450 CHINOOK MOTORHOME EQUIPPED WITH MICHELIN LTX M/S2 TIRES, SIZE: LT225/75/R16. WHILE DRIVING 45-50 MPH, THE TREAD SEPARATED FROM THE REAR PASSENGER OUTSIDE TIRE. THE CONTACT STATED THAT THREE OF THE FOUR OTHER TIRES ALSO SHOWED SIGNS OF TREAD SEPARATION. THE MOTORHOME WAS TAKEN TO LES SCHWAB TIRE CENTER (500 DEINHARD LN, MCCALL, ID 83638, (208) 634-6042) AND THE TIRES WERE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE VEHICLE FAILURE MILEAGE WAS 58,004 AND THE APPROXIMATE TIRE FAILURE MILEAGE WAS 25,000.

NHTSA ID

11051017

Incident

Sep 27, 2017

Mileage

58,004 mi

2013 DURING HIGHWAY DRIVING THE BRAKE CALIPER ON THE LEFT REAR STUCK HOLDING THE BRAKE PADS AGAINST THE DISK. I NOTICED IT WHEN STOPPING FOR GAS. AS I REMOVED THE GAS CAP I SAW CONSIDERABLE SMOKE RISING AROUND THAT LEFT DUAL WHEEL. THE WHEEL AND TIRE WAS TOO HOT TO TOUCH. SMOKE GOT WORSE AND AFRAID OF THE HEAT AND PROXIMITY OF THE GAS PUMP I MOVED THE RV A SAFE DISTANCE AWAY. I HAD THE CALIPER, PADS, AND DISC REPLACED. LATER ON A TRIP AFTER REPAIRS WERE MADE I HAD A TIRE BLOW OUT ON LEFT INSIDE WHEEL. WHEN THE TIRE WAS REMOVED I SAW THAT IT HAD BEEN DAMAGED FROM THE EXTREME HEAT. ON THE WAY HOME FROM OUR 2015 CHRISTMAS TRIP I FELT AS THOUGH THE RV WAS NOT ACCELERATING AS IT SHOULD BUT THOUGHT IT WAS THE UP HILL CLIMB OF THE ROADWAY. AGAIN WHEN I STOPPED FOR FUEL I SAW A WISP OF SMOKE COMING FROM THE LEFT REAR WHEEL AND THE WHEEL WAS HOT. I HAVE NOT HAD THE BRAKE SYSTEM CHECKED OUT YET. I HAVE A FRIEND WITH A 2005 RV ON A CHEVY CHASSIS AND HAD THE SAME PROBLEM. IN THAT CASE THERE HAD BEEN A RECALL OF THE BRAKE SYSTEM. MAY NOT BE RELATED BUT SOUNDS AS IF IT COULD BE THE SAME PROBLEM.

NHTSA ID

10837643

Incident

Dec 28, 2015

Mileage

70,000 mi

TL* THE CONTACT OWNS A 2005 FORD E-450. WHILE DRIVING AT APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TOWED TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FICM MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED SIX DAYS LATER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 134,213.

NHTSA ID

10702599

Incident

Sep 11, 2007

Mileage

134,213 mi

2005 FORD E-450. CONSUMER WRITES IN REGARDS TO THROTTLE BODY FAILURE. *SMD THE CONSUMER STATED THE THROTTLE BODY FAILED, WITHOUT WARNING AND THERE WAS NO ACCELERATION. ALSO, THE CHECK ENGINE LIGHT ILLUMINATED. THE THROTTLE BODY WAS REPLACED AT A COST OF $ 682.

NHTSA ID

10618557

Incident

Apr 5, 2014

ON 5/19/2010 I PURCHASED 6 CHAPARRAL TIRES SIZE 2257516 FOR MY 2005 DUTCHMEN CLASS C MOTORHOME ON A FORD E450 CHASSIS. WHILE ON A VACATION TRIP TO THE WEST THE 4 REAR TIRES DEVELOPED BLISTERS. THIS INITIATED REPLACING ALL 4 OF THEM. WE DECIDED TO REPLACE THE FRONT TIRES ALSO BECAUSE OF THE DANGER. OF A BLOW OUT. THE TIRES HAD ONLY 7945 MILES ON THEM. ALL THIS CAN BE DOCUMENTED WITH RECEIPTS. I CALLED THE DEALER WHERE THESE TIRES WERE PURCHASED AND WAS TOLD THIS IS A ROAD HAZARD THEREFORE NOT GUARANTEED. I MAINTAIN THIS IS NOT A ROAD HAZARD BUT DEFECTS IN THE TIRES. THIS OCCURRED ON 9/11/2013. I CONTACTED 2 COMPANIES ON LINE THAT DEAL IN THIS TIRE BRAND AND HAVE HAD NO RESPONSE. I AM CONTACTING YOU TO MAKE YOU AWARE OF THIS CONDITION AND PROBLEM. I WOULD LIKE SOME SORT OF COMPENSATION FROM THIS COMPANY. I HAVE ASKED FOR COMPENSATION BUT WAS IGNORED. *TR

NHTSA ID

10548857

Incident

Sep 11, 2013

Mileage

7,945 mi

I RECENTLY HAD THREE (3) BF GOODRICH TIRES (225/75R16E BFG COMML) ON MY RV SEPARATE WITHIN 1,000 MILES OF EACH OTHER. THESE TIRES WERE LESS THAN 3 YEARS OLD - 2 FAILED WITH LESS THAN 10,000 MILES AND 1 FAILED WITHIN 11,000 MILES OF PURCHASE. AT THE TIME OF THE SEPARATIONS WE WERE IN RURAL SOUTHERN OREGON ABOUT 1,000 MILES FROM OUR HOME IN SOUTHERN CALIFORNIA. THE FIRST INCIDENT OCCURRED IN MAY 2013 WHEN 2 REAR TIRES HAD SEPARATION AT THE SIDEWALL AND TREAD. AT THE TIME OF THE SECOND INCIDENT IN JULY 2013 ANOTHER TIRE STARTED SEPARATING AT THE TREAD. WE REPLACED ALL 3 TIRES IN OREGON AT THE LOCAL TIRE DEALER. AT THE TIME OF THE FIRST SEPARATION, I CONTACTED THE DEALER WHERE I PURCHASED THE BF GOODRICH TIRES REQUESTING HIS ASSISTANCE IN SUBMITTING A WARRANTY CLAIM. HE TOLD ME THERE WAS NOTHING HE COULD DO UNTIL I RETURNED HOME. I TOOK PICTURES OF ALL THE SEPARATED TIRES INCLUSIVE OF SEPARATION AREAS AND DOT NUMBERS. UPON RETURNING HOME, THE DEALER SAID HE NEEDED THE OLD TIRES FOR WARRANTY CLAIMS. IT IS RIDICULOUS TO EXPECT US TO CARRY 3 DAMAGED TIRES AROUND IN OUR RV UNTIL WE RETURNED HOME. THIS IS ESPECIALLY UNREASONABLE WHEN HE TOLD ME AT THE TIME OF THE FIRST INCIDENT THAT THERE WAS NOTHING I COULD DO AT THAT TIME - THAT WAS WHEN I COULD HAVE MADE ARRANGEMENTS TO SHIP THE TIRES SOMEWHERE FOR INSPECTION. I CONTACTED THE TIRE DEALER'S CORPORATE CUSTOMER SERVICE REPRESENTATIVE WHO MADE MANY CALLS TO HIS SUPPLIER AND BF GOODRICH. HE COULD GET NO HELP FOR THIS ISSUE WITHOUT THE OLD TIRES AND ACTUALLY WAS TOLD BY A BFG REP THAT "BFG DID NOT MAKE TIRES THAT FAILED". NEEDLESS TO SAY I WAS ASTONISHED TO HEAR SUCH AN OUTRAGEOUS CLAIM SINCE 50% OF THE BFG TIRES I PURCHASED IN MARCH 2011 FAILED DUE TO SEPARATION WITH LESS THAN 12,000 MILES AND WITHIN 28 MONTHS OF PURCHASE. *TR

NHTSA ID

10546558

Incident

May 17, 2013

Mileage

31,480 mi

TL* THE CONTACT OWNS A 2005 FORD E-450. THE CONTACT STATED THAT THE TIRE PRESSURE RATINGS WERE CONFLICTING. THE RIM LABEL INDICATED THAT THE RECOMMENDED TIRE PRESSURE WAS 60 POUNDS AND THE LABEL ON THE FRAME INDICATED 80 POUNDS. THE CONTACT DID NOT CALL THE MANUFACTURE TO INQUIRE ABOUT THE CONTRADICTORY RECOMMENDATIONS. THE CONTACT HAD NOT EXPERIENCED A FAILURE. THE CURRENT MILEAGE WAS 12,000.

NHTSA ID

10511916

Incident

Apr 26, 2013

Mileage

12,000 mi

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Controller fault whenever the brake pedal is pressed. This will cause the part to be replaced, due to repetitive dashboard warning light, even though it sends signals to the trailer brakes properly.

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

FORD: THERE MAY BE A LACK OF RPM, HESITATION, OR ROUGH RUNNING CONCERNS WHEN THE VEHICLE IS IN IDLE. THERE MAY BE TWO TROUBLE CODES STORED. THE PROBLEM MAY BE CAUSED BY AFTERMARKET GENERATORS INSTALLED OR MODIFICATIONS TO THE FRONT END DRIVE. E-350/450. *RM

FORD: RUNS ROUGH, LACKS POWER, HARD START, NO START. SOME VEHICLES AND TRUCKS EQUIPPED WITH 6.0L ENGINE MAY EXHIBIT A RUNS ROUGH, LACKS POWER, HARD TO START, NO START CONCERN WITH OR WITHOUT DIAGNOSTIC TROUBLE CODE (DTC) P0611 CODE OR VARIOUS INJECTOR CIRCUIT CODES. *PE