2005 Ford Excursion Engine Problems

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. WHILE UNDERGOING ROUTINE SERVICE BY AN INDEPENDENT MECHANIC, THE TECHNICIAN NOTICED THAT THE COOLANT LEAKING THROUGH THE ENGINE CYLINDER AND THE HEAD GASKETS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT TAKEN TO A DEALER. THE MANUFACTURER INFORMED THE CONTACT THAT THE VIN WAS NOT INCLUDED IN A RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 135,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID

11074984

Incident

Dec 23, 2017

Mileage

135,000 mi

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE CONTACT CALLED A LOCAL DEALER (CHAPMAN FORD, 9371 ROOSEVELT BLVD, PHILADELPHIA, PA 19114) AND WAS ADVISED TO SCHEDULE A SERVICE APPOINTMENT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS 192,000.

NHTSA ID

11071533

Incident

Feb 7, 2018

Mileage

192,000 mi

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE STALLED, SHUT OFF, AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE DEALER WAS CONTACTED (BUSS FORD, IN MCHENRY, IL) WHO STATED THAT THERE WAS NO RECALL. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THERE WAS NO RECALL. THE FAILURE WAS NOT DIAGNOSED. THE FAILURE MILEAGE WAS APPROXIMATELY 120,000.

NHTSA ID

11006717

Incident

Jul 17, 2017

Mileage

120,000 mi

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. AFTER SEVERAL ATTEMPTS, THE VEHICLE WAS ABLE TO RESTART, BUT THE FAILURE RECURRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000. ....UPDATED 07/22/15 *BF THE CONSUMER STATED AFTER THE VEHICLE WAS REPAIRED THE FAILURE RECURRED. UPDATED 9/22/2015 *JS

NHTSA ID

10714336

Incident

May 3, 2015

Mileage

150,000 mi

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. WHILE DRIVING APPROXIMATELY 10 MPH, THE CHECK ENGINE WARNING LIGHT ILLUMINATED AND THE SPARK PLUGS DETACHED FROM THE CYLINDER HEAD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE HELICOIL WAS INSTALLED AND THE SPARK PLUGS WERE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 140,000.

NHTSA ID

10654556

Incident

Apr 15, 2014

Mileage

140,000 mi

6.0L DIESEL ENGINES TO ADDRESS REPORTED INCIDENTS OF ENGINE STALLING WHILE DRIVING OCCURRED UP TO 9 TIMES IN ONE DAY. ON JUNE 25 TOOK VEHICLE TO CERTIFIED DIESEL TECH, NO COMPUTER ERRORS. D & S SERVICE TECHS TROUBLE SHOT FOR 5 DAYS TO NO AVAIL. MANUFACTURE HAS NO ADVICE FOR REPAIR. AFTER 1 WEEK BEING SERVICED AND OVER $1,800 OF WORK IT STALLED AGAIN ON JULY 3RD. THIS IS A SERIOUS SAFETY CONCERN FOR MYSELF AND MY FAMILY. PLEASE HELP IN ADDRESSING THIS MATTER. THANK YOU. *TR

NHTSA ID

10608032

Incident

Mar 11, 2014

Mileage

107,954 mi

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. THE CONTACT WAS DRIVING 5 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION BUT THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 125,165.

NHTSA ID

10563380

Incident

Jan 1, 2013

Mileage

125,165 mi

WHILE TOWING A CAMPER, THE ENGINE OVERHEATED ABOUT 4 HOURS INTO THE TRIP. THE TRUCK AND TRAILER HAD TO BE TOWED HOME. THE TRUCK WAS BROUGHT TO FORD AND IT WAS DETERMINED THAT THE HEAD GASKETS BLEW OUT. THE DEALER SAID THIS WAS COMMON WITH THE 6.0 DIESEL ENGINES. HE STATED THAT IT WAS CAUSED BY THE HEAD BOLTS STRETCHING. HE REPAIRED IT, BUT, TOLD ME I WOULD BE BACK AGAIN UNLESS I PURCHASED ARP RACING HEAD BOLTS($600). I RESEARCHED IT ONLINE AND FOUND HE WAS CORRECT. I PROVIDED THE BOLTS AND FORD DID THE REPAIR UNDER WARRANTY. IN 2008, THE EGR COOLER/OIL COOLER RUPTURED AND HAD TO BE REPLACED (UNDER WARRANTY). IN 2009, THE FICM MODULE MALFUNCTIONED. SINCE THE TRUCK WAS NOW OUT OF WARRANTY, FORD WANTED $700 FOR THE PART, PLUS LABOR. IN 2010, THE EGR COOLER/OIL COOLER RUPTURED AGAIN. SINCE THE TRUCK WAS OUT OF WARRANTY, I WAS TOLD IT WOULD BE $4000 TO REPAIR. I RESEARCHED ONLINE AGAIN AND FOUND THE WHOLE EGR DESIGN WAS FLAWED. I PURCHASED AN AFTERMARKET DESIGNED COOLER AND, SINCE THEN, HAVE HAD NO MORE PROBLEMS. *JS

NHTSA ID

10538284

Incident

Aug 2, 2007

Mileage

15,000 mi

WHILE MERGING ONTO 75MPH HIGHWAY, WITHOUT WARNING, VEHICLE LOST ALL POWER MAKING STEERING NEARLY IMPOSSIBLE. WE WERE ABLE TO MOVE ONTO SHOULDER JUST AT THE POINT WHERE HIGHWAY AND ON RAMP MET. WE COULD NOT RESTART VEHICLE AND HAD WE MADE IT ONTO HIGHWAY, COULD HAVE VERY EASILY BEEN REAR ENDED BY ONCOMING TRAFFIC. THIS IS THE SECOND TIME WE HAVE LOST COMPLETE POWER WITH THIS VEHICLE. WE HAD SAME SITUATION IN JULY AND HAD PAID OVER TWO THOUSAND DOLLARS TO HAVE FUEL SYSTEM REPAIRED. FORD HAD RECALL ON THIS BUT OUR TRUCK'S VIN DID NOT FALL UNDER RECALL. HOWEVER, HAVE CONCERNS FOR OTHERS WHO HAVE VEHICLES WHOSE VINS ARE NOT PART OF THE RECALL. ANOTHER FAMILY MAY NOT BE AS FORTUNATE AS WE WERE YESTERDAY. FORD IS AWARE OF THESE ISSUES AND I HOPE FORD DOES NOT WAIT UNTIL LIVES ARE LOST DUE TO THEIR FAULTY VEHICLES! *TR

NHTSA ID

10485907

Incident

Nov 23, 2012

Mileage

106,000 mi

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. THE CONTACT STATED THAT SHE TOOK HER VEHICLE TO THE DEALER FOR AN OIL CHANGE AND WAS INFORMED THAT THE EGR COOLER WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 106,000.

NHTSA ID

10464707

Incident

Jul 7, 2012

Mileage

106,000 mi

WAS TRAVELING APPROXIMATELY 65MPH ON THE FREEWAY MERGING ONTO ANOTHER FREEWAY WHEN THE TRUCK SUDDENLY STALLED. THERE WERE NO BRAKES, NO STEERING, AND THE TRUCK WOULD NOT RESTART. WE HAD FOUR CHILDREN WITH US, THREE OF THEM SMALL AND IN CAR SEATS. WE HAD TO TRANSFER THE CHILDREN INTO A TOW TRUCK WITH MOVING TRAFFIC ON BOTH SIDES OF US. IT WAS A VERY DANGEROUS SITUATION, THAT COULD HAVE RESULTED IN A MAJOR ACCIDENT CAUSING MAJOR TRAUMA OR DEATH. FICM IS GOOD, WE ARE STILL TRYING TO FIGURE OUT THE PROBLEM, BUT COULD POSSIBLY BE THE HIGH PRESSURE OIL PUMP. THIS 6.0L DIESEL ENGINE SHOULD BE RECALLED AND FIXED BY FORD. THIS ISSUE HAS BEEN ADDRESSED WITH PICK-UPS AND VANS, BUT NOT THE EXCURSION. *TR

NHTSA ID

10451860

Incident

Feb 27, 2010

I AM SO DISAPPOINTED IN PURCHASING THIS FORD TRUCK....I HAVE HAD THIS VEHICLE FOR 5 YEARS AND IT HAS BEEN IN THE SHOP ON SEVERAL OCCASIONS FOR THE SAME REASON...EGR VALVE GETS STUCK AND I'M STUCK ON SIDE THE HIGHWAY....I CANNOT TRUST THIS VEHICLE TO GET ME TO THE CORNER STORE LET ALONE A LONG DISTANCE TRIP. ALTHOUGH I LOVED MY TRUCK...THE COST OF THESE REPAIRS HAVE JUST BEEN ASTRONOMICAL, NOT TO MENTION THE INCONVENIENCE OF CONSTANT TOWING AND DAYS SPENT IN THE FORD SERVICE DEPARTMENT. I'VE DONE SOME RESEARCH ON THIS PROBLEM AND FOUND THAT FORD COMPANY IS MORE THAN AWARE OF THE PROBLEMS WITH THE 6.0-LITER DIESEL ENGINES AND HAS DONE LITTLE TO NOTHING TO HELP ITS CONSUMERS. MY HUSBAND AND I LOVED FORD TRUCKS, BUT THIS WILL CERTAINLY BE THE LAST TIME I PURCHASE ANYTHING FROM THIS COMPANY OR ITS BRANDS. IN FACT, IT IS IN THE SHOP AGAIN!!!!! AS I TYPE THIS COMPLAINT. *TR

NHTSA ID

10437952

Incident

Dec 8, 2006

Mileage

55,000 mi

TL* THE CONTACT OWNS 2005 FORD EXCURSION DIESEL. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE BEGAN SMOKING AND STALLED. THE CONTACT ATTEMPTED TO RESTART THE VEHICLE BUT TO NO AVAIL. THE VEHICLE WAS TAKEN INTO A LOCAL REPAIR SHOP AND DIAGNOSED AS A FAULTY ENGINE. THE VEHICLE WAS REPAIRED. IN ADDITION, THE CONTACT STATED THAT EVERY TIME THE HEATER OR AIR CONDITIONER WAS ACTIVATED, FUMES WOULD EMIT INTO THE VEHICLE. THE FAILURE MILEAGE WAS 176,000 AND THE CURRENT MILEAGE WAS 179,000. UPDATED 2/28/11 *CN UPDATED 04/29/11

NHTSA ID

10373894

Incident

May 14, 2010

Mileage

176,000 mi

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. THE CONTACT STATED THAT THE EXHAUST REGULATOR WAS FAILING. THIS FAILURE WOULD CAUSE A HEAVY WHITE SMOKE TO EMIT FROM THE TAIL PIPE AND IF THE VEHICLE WAS DRIVEN FOR LONG PERIODS OF TIME, THE HEAD GASKET WOULD OVERHEAT AND ALLOW WATER AND GASOLINE INTO THE ENGINE. THE DEALER INSPECTED THE VEHICLE AND STATED THAT THE FAILURE WAS A KNOWN PROBLEM ON THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 163,000.

NHTSA ID

10355571

Incident

Sep 6, 2010

Mileage

163,000 mi

DRIVING ON INTERSTATE AT 70 MPH, VEHICLE HAD A COMPLETE LOSS OF POWER. TRAVELING WITH FAMILY IN THE VEHICLE HAD TO BRING TO A STOP ON THE SIDE OF THE ROAD WITH NO POWER ASSISTANCE. MO HIGHWAY PATROL (MOTORIST ASSIST) HAD TO BE CALLED TO LOCATE TOW TRUCK AS WE WERE IN THE MIDDLE OF NOWHERE. WE WERE TOLD FORD HAS GIVEN ASSISTANCE ON THE REPAIR OF THIS SPECIFIC ENGINE ON OTHER VEHICLES, PICK UP OR LARGE VAN, HOWEVER THEY ARE IGNORING THE SAME REPAIRS AND FAILURES WITH THIS ENGINE IN THE EXCURSIONS.*TR

NHTSA ID

10351787

Incident

Aug 15, 2010

Mileage

55,371 mi

TL* THE CONTACT OWNS A 2005 FORD EXCURSION. WHILE DRIVING 15 MPH, THE CONTACT NOTICED THAT THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE 61,463. UPDATED 7/26/10 *CN UPDATED 07/29/10*JB

NHTSA ID

10334259

Incident

Jun 2, 2010

Mileage

61,463 mi

2005 6.0 L DIESEL EXCURSION ENGINE LIGHT ILLUMINATED. TOOK VEHICLE TO PRIVATE GARAGE WHO DETERMINED THAT FUEL INJECTION CONTROL MODULE IS BAD. THIS IS A RECALL (#05V27) ON MANY SIMILAR VEHICLES, BUT NOT MINE. I FEEL THE RECALL SHOULD BE EXPANDED TO THE OXFORD PLANT VEHICLES. *TR

NHTSA ID

10327036

Incident

Apr 14, 2010

Mileage

98,500 mi

VEHICLE WAS BACKING DOWN THE DRIVEWAY AND THE MOTOR STARTED SURGING AND BLOWING WHITE SMOKE. I LOST ALL POWER AND SLAMMED INTO MY TRAILER. THIS IS A KNOWN FAILURE OF THE EGR VALVE I HAVE HAD IT REPLACED AND CLEANED FIVE TIMES. THE TRUCK LOOSE ALL BRAKING POWER AND STEERING POWER WHEN THE TRUCK DIES. THEY HAVE HAD MANY KNOWN AND DOCUMENTED ISSUES IN THE AMBULANCE INDUSTRY. *TR

NHTSA ID

10298991

Incident

Jan 8, 2010

Mileage

62,158 mi

MY VEHICLE RANDOMLY EXPERIENCES ENGINE STALLS WHILE DRIVING. IT HAS STALLED WHILE TRAVELING UP TO 40 MPH IN TRAFFIC. WHEN IT STALLS I LOSE POWER BRAKES AND STEERING. I'VE HAD THE VEHICLE AT THE DEALER OFF AND ON FOR APPROXIMATELY TWO MONTHS AND THEY ARE UNABLE TO FIX THE PROBLEM. *TR

NHTSA ID

10295117

Incident

Oct 2, 2009

Mileage

87,000 mi

SPARK PLUG BLOWN OUT OF HEAD OF VEHICLE, BROUGHT TO DEALER AND WAS TOLD IT WAS NOT COVERED BY WARRANTY BECAUSE THE PLUG HAD LOOSENED ,THESE PLUGS WERE FACTORY INSTALLED THEREFORE IT SHOULD BE CONSIDERED DEFECTIVE WORKMANSHIP AND SHOULD BE COVERED UNDER WARRANTY. THIS PROBLEM IS A COMMON OCCURRENCE WITH FORD MOTORS AS I HAVE BEEN MADE AWARE. I HAVE ALSO REVIEWED MANY ARTICLES RELATING TO THIS SEVERAL OF WHICH ARE QUITE DISTURBING MAINLY THE FACT THAT THERE HAVE BEEN INSTANCES OF SPARK PLUGS EJECTING AND RUPTURING THE FUEL LINE WHICH SITS DIRECTLY ABOVE THE SPARK PLUG CAUSING A FIRE AND ENGULFING THE VEHICLES IN FLAMES. BEING AS I HAVE A LARGE FAMILY WE HAVE A FORD EXCURSION AND WE HAVE CHILDREN STRAPPED IN CAR SEATS I AM QUITE CONCERNED THAT THIS IS EVEN A REMOTE POSSIBILITY AND I FEEL THAT THIS SHOULD BE A GRAVE CONCERN FOR YOUR ORGANIZATION AS WELL. BOTTOM LINE IS FORD HAS AN ENGINEERING PROBLEM WITH THESE MOTORS AND NEEDS TO BE HELD ACCOUNTABLE AND CORRECT THEM. *TR

NHTSA ID

10224058

Incident

Apr 9, 2008

Mileage

63,000 mi

TL*THE CONTACT OWNS A 2005 FORD EXCURSION. OCCASIONALLY, THE VEHICLE SHUTS OFF AND DOES NOT RESTART. IN NOVEMBER OF 2007, WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE SHUT OFF AND THE STEERING AND BRAKES FAILED. THE DEALER REPLACED THE HIGH VOLUME OIL PRESSURE PUMP AND THE VEHICLE BEGAN OPERATING NORMALLY. THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING) AND COULD NOT PROVIDE REIMBURSEMENT. THE CURRENT MILEAGE WAS 43,000 AND FAILURE MILEAGE WAS 41,000.

NHTSA ID

10215922

Incident

Nov 7, 2007

Mileage

41,000 mi

2005 6.0 DIESEL EXCURSION HAS HAD MANY MOTOR ISSUES AND LOTS OF PARTS ALREADY REPLACED BY FORD UP TO THIS DATE. TURBO QUIT WORKING WHILE DRIVING AND HAD TO BE REPLACED IN MAY, 2007. IN JUNE, 2007, VEHICLE HAS MORE TURBO ISSUES AND EGR COOLER ASSEMBLY IS REPLACED. ON JULY 4TH, 2007, VEHICLE STARTS STALLING WHILE DRIVING DOWN FREEWAY AND WIRING HARNESS HAD TO BE REPLACED. ON JULY 16TH, 2007, (3 DAYS HOME FROM SHOP), STALLS AGAIN WHILE DRIVING DOWN FREEWAY. DEALERSHIP CANNOT DETERMINE PROBLEM YET REFUSES TO BUY BACK DEFECTIVE VEHICLE. IT'S BEEN OVER 60 DAYS IN SHOP SINCE BOUGHT BRAND NEW IN 2005. OASIS REPORT IS 6 PAGES LONG ALREADY. *TR

NHTSA ID

10196900

Incident

May 14, 2007

Mileage

32,208 mi

DIESEL ENGINE, VEHICLE WILL ON OCCASION FAIL TO START. ENGINE WILL TURN OVER BUT IT SEEMS NO FUEL GETS TO ENGINE. GAS PEDAL MODULE AND ASSEMBLY HAVE BEEN REPLACED 5 TIMES WITH THE PROBLEM CONTINUING. *TR

NHTSA ID

10196479

Incident

Jul 13, 2007

Mileage

45,000 mi