RoadVitals

2006 Ford Expedition Brakes Problems

Owner-reported complaints naming the brake system, filed with NHTSA

Data refreshed

Brakes reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
17
Latest May 15, 2019
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
6%
of 299 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
4

What this page shows

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake. Every record below is an owner-reported complaint about the 2006 Ford Expedition submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 17 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming brake

Shown in the owner’s own words, exactly as filed

Brakes
Filed May 15, 2019
Crash reported1 injury reported

TRAVELING ON OLD ADOBE RD IN PETALUMA, CA AT APPROX. 25-30 MPH, WENT OVER INCLINE AND SAW TRAFFIC WAS STOPPED. PRESSED HARD ON BRAKE PEDAL AND VEHICLE SLOWED BUT DID NOT STOP. RESULTED IN A 3 CAR ACCIDENT

NHTSA ID
11207898
Incident
May 14, 2019
BrakesSteering
Filed May 25, 2018

MY 2006 FORD EXPEDITION SHUT OFF WITHOUT ANY WARNINGS IN THE MIDST OF ME DRIVING THE TRUCK EVERYTHING SHUTS DOWN IT'S HARD FOR ME TO STEER MY VEHICLE AND THE BRAKES LOCKS UP THIS WAS SO SCARY DRIVING THE EXPRESSWAY AND TRYING TO MANEUVER A STALLED VEHICLE

NHTSA ID
11097889
Incident
May 16, 2018
Mileage
138,000 mi
BrakesDriver assistance
Filed Sep 8, 2017

TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. WHILE DRIVING 72 MPH, THE VEHICLE ACCELERATED TO 90 MPH WITHOUT WARNING. THE CONTACT STATED THAT THE BRAKE PEDAL WAS DEPRESSED, BUT FAILED TO SLOW DOWN THE VEHICLE. THE CONTACT WAS ABLE TO GET THE VEHICLE OFF THE HIGHWAY AND INTO A FIELD WHERE THE VEHICLE WAS TURNED OFF AND ALLOWED TO SLOW DOWN. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, BUT WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT WAS INFORMED THAT THE BRAKE PADS AND ROTORS NEEDED TO BE REPLACED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 192,000. *BF *TT

NHTSA ID
11022322
Incident
Sep 3, 2017
Mileage
192,000 mi
BrakesDriver assistance
Filed Aug 26, 2014

TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 5 MPH, THE BRAKES AND ACCELERATOR PEDAL FAILED. THE FAILURE RECURRED THREE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN WAS UNABLE TO LOCATE A FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 79,000. UPDATED 09/30/14*LJ UPDATED 2/27/2015 *JS

NHTSA ID
10628480
Incident
Feb 13, 2014
Mileage
79,000 mi
Brakes
Filed May 17, 2013

I WENT TO MOVE MY VEHICLE FROM THE FRONT OF MY HOUSE TO THE DRIVE WAY AND IT WOULDN'T STOP, I PRESSED ON THE BRAKE PEDAL AND HEARD NOTHING BUT AIR AS THE BRAKE PEDAL WENT STRAIGHT TO THE FLOOR. I STEPPED ON THE EMERGENCY BRAKE TO STOP THE VEHICLE AND WHEN I GOT OUT.. THERE WAS A HUGE PUDDLE OF BRAKE FLUID BENEATH THE VEHICLE. *TR

NHTSA ID
10512575
Incident
May 10, 2013
Mileage
59,851 mi
BrakesEngineSteering
Filed Dec 27, 2012

TWICE IN LAST WEEK, DRIVING AT SLOW SPEED AND "ENGINE FAIL SAFE MODE" LIGHT COMES ON. LOST POWER, BRAKING, AND STEERING. FORCED TO PUT CAR IN NEUTRAL WHILE CAR WAS ROLLING TO RESTART. ROLLED RIGHT THRU STOP SIGN. RESTARTED FINE, LUCKILY. IN SECOND EVENT, ALMOST GOT HIT WHEN TURNING LEFT ACROSS ONCOMING TRAFFIC! STARTED TURN AND COULDN'T STOP TURN DUE TO LOSS OF BRAKING. FORTUNATELY, FIRST TIME I TRIED THE RESTART IN NEUTRAL AND IT WORKED, OTHERWISE I WOULD HAVE BEEN HIT IN SECOND EVENT OR HIT SOMETHING SINCE I COULDN'T STEER. *TR

NHTSA ID
10490170
Incident
Dec 26, 2012
Mileage
106,500 mi
Body & structureBrakesInterior & seats+2 more
Filed Apr 20, 2012

2006 FORD EXPEDITION LIMITED. CONSUMER WRITES IN REGARDS WARRANTY REPAIR DISPUTE AND DRIVER'S SIDE POWER WINDOW BEING EXTREMELY SLOW IN THE CLOSING OPERATION *TGW THE DEALER LUBED THE WINDOW AND STATED THERE WAS NO PROBLEM FOUND. AFTER COMPLAINING SEVERAL TIMES ABOUT THE WINDOW, THE DEALER FINALLY DETERMINED THERE WAS A PROBLEM. HOWEVER, THE CONSUMER WAS INFORMED THE PARTS AND LABOR WERE NOT COVERED UNDER THE EXTENDED WARRANTY. THE CONSUMER STATED THE PROBLEM EXISTED GOING BACK TO DEC 11, 2006 AND THE DEFECT WAS NOT ADDRESSED OR CORRECTED WHILE THE VEHICLE WAS UNDER THE ORIGINAL FACTORY WARRANTY. THE CONSUMER STATED HE SHOULD NOT BE RESPONSIBLE FOR REPAIRS THAT WERE CALLOUSLY OVERLOOKED AND IGNORED BY THE DEALER. ALSO, THE LOWER RADIATOR SUPPORT TO THE BODY MOUNT WAS SEVERELY RUSTED AND SHOWED SIGNS OF ACTUAL MATERIAL FAILURE. THE CONSUMER STATED THE CONDITION CAN AND WILL EVOLVE INTO THE ROOT CAUSE OF BOTH MECHANICAL AND SAFETY RELATED FAILURES. THE MAJOR BODY AND FRONT FRAME SUPPORT FAILING UNDER DRIVING CONDITIONS COULD LEAD TO ENGINE FAILURE, AND LOSS OF CONTROL OF THE VEHICLE. THE MOST SERIOUS SAFETY CONCERN, WAS THE FRONT BRAKE LINES WHICH WERE SHOWING SIGNS OF SERIOUS RUST. THE DEALER INFORMED THE CONSUMER THE LINES COULD ONLY BE REPLACED UNDER WARRANTY IF THERE WERE SIGNS OF LEAKAGE. THE CONSUMER STATED CORROSION IN THE FORM OF RUST WOULD COMPROMISE THE INTEGRITY OF THE STEEL BRAKE LINES, ALLOWING BRAKE FLUID TO LEAK OUT RESULTING IN A TOTAL LOSS OF BRAKING POWER. THE LEFT REAR DOOR WOULD NOT OPEN FROM THE INSIDE, THE DRIVER'S FRONT DOOR HAD TO BE SLAMMED IN ORDER FOR IT TO CLOSE PROPERLY, THE FRONT AXLE DRIVE PINION WAS LEAKING AND HAD TO BE REPLACED.*JB

NHTSA ID
10456236
Incident
Dec 11, 2006
Mileage
10,756 mi
Brakes
Filed Sep 22, 2010

TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. THE CONTACT WAS TRAVELING 35 MPH WHEN THE BRAKES ON THE VEHICLE FAILED. THE VEHICLE WAS TAKEN TO THE DEALER, AND THE CONTACT WAS ADVISED THAT THE BRAKE LINES HAD RUSTED THROUGH. THE MANUFACTURER STATED THAT CORROSION DAMAGE TO THE VEHICLE IS WHAT CAUSED THE BRAKE FAILURE. THE CONTACT HAS FILED A COMPLAINT WITH THE MANUFACTURER. THE CONTACT FEELS THAT THE CORROSION SHOULD NOT BE A FACTOR BECAUSE THEY DO NOT LIVE IN A SNOW ENVIRONMENT. THE FAILURE MILEAGE 66710 AND THE CURRENT MILEAGE 68000.

NHTSA ID
10356959
Incident
Sep 8, 2010
Mileage
66,710 mi
BrakesOther / unspecified
Filed Jul 7, 2010

I HAVE A 2006 FORD EXPEDITION AND MY WIFE ALMOST LOST CONTROL AND HIT A CAR WHEN THE BRAKES WENT TO THE FLOOR. THE VEHICLE HAS HAD "SPONGY BRAKES" SINCE I BOUGHT IT AND HAD IT TO THE DEALER TWICE. THERE IS A TSB TO REPLACE THE FRONT CALIPER/ROTOR AND PADS AND FORD DID THIS BUT IT STILL FEELS SPONGY AND IS NOW LEAKING FLUID. THIS HAS BEEN AN ISSUE ON MANY EXPEDITIONS AND SHOULD HAVE BEEN A RECALL RATHER THAN A TSB. THIS IS AN INCREDIBLY DANGEROUS SITUATION WHEN THE BRAKES FAIL. I KNOW I HAVE HAD INSTANCES WHERE I LITERALLY NEED TO STAND ON THE BRAKES TO GET THE VEHICLE TO STOP. *TR

NHTSA ID
10341811
Incident
Jun 25, 2010
Mileage
46,000 mi
BrakesEngine
Filed Aug 27, 2008

AUGUST 21 ON THE WAY TO WORK (4 MILE DRIVE) THE TRUCK STARTED TO SHAKE AND LOST POWER,CHECK ENGINE LIGHT CAME ON, WE TOOK THE TRUCK TO THE DEALER,AND THEY CAN NOT FIGURE WHAT IS GOING ON,SO THEY SAID THE ENGINE NEEDS TO BE REPLACED. THE CODES ARE P0022-P0305-P0307-P1184-P2198-P2273 MY FAMILY JUST CAME BACK FROM A 3000 TRIP ,I CAN ONLY IMAGINE HAVING THIS HAPPENING TO US DURING THIS TIME. I BEEN LOOKING FOR THE SAME TYPE OF TROUBLE TO THIS TRUCKS AND FOUND THAT THERE IS A NUMBER OF SIMILAR COMPLAINTS ABOUT HAVING TO REPLACE ENGINES RANGING FROM 38,000 MILES TO ABOUT 60,000MILES. THE PRICE OF THIS CARS ARE WELL OVER $35,000 TO HAVING TO SPEND ANOTHER $7,000 WITH ALL THE PROBLEMS OF OUR ECONOMY RIGHT NOW A NORMAL PERSON LIKE ME CAN NOT AFFORD ANOTHER RIP OFF BY ONE OF THE BIG COMPANIES,LIKE FORD. ALL I'M ASKING IS THAT THEY TAKE RESPONSIBILITY FOR THIS ENGINE TROUBLES AND REPAIR LIKE THEY SUPPOSED TO. *TR

NHTSA ID
10240001
Incident
Aug 21, 2008
Mileage
48,000 mi
BrakesDriver assistanceTires & wheels
Filed Dec 6, 2007

NO INCIDENT YET. VEHICLES TRACTION CONTROL FAILS, ABS FAILS AND 4 WHEEL DRIVE FAILS ALL AT THE SAME TIME. *TR

NHTSA ID
10211048
Incident
Oct 13, 2007
Mileage
15,000 mi
Brakes
Filed Oct 16, 2007

THE VEHICLE SMELLED LIKE IT WAS ON FIRE UP FRONT IN THE ENGINE COMPARTMENT. THE FRONT TIRE WERE EXTREMELY HOT. MY WIFE DID NOT HAVE ANY BRAKES TO AMOUNT TO ANYTHING WHEN SHE PRESSED THE BRAKE PEDAL TO STOP. THE DEALERSHIP STATED THAT THE BRAKE MASTER CYLINDER WAS BAD. THEY REPLACED THE BRAKE MASTER CYLINDER. *TR

NHTSA ID
10205885
Incident
Sep 5, 2007
Mileage
36,700 mi
Brakes
Filed Jun 11, 2007
Crash reported1 injury reported

TL*THE CONTACT OWNS A 2006 FORD EXPEDITION. WHILE ATTEMPTING TO STOP THE VEHICLE, THE BRAKE PEDAL EXTENDED TO THE FLOOR. ON NOVEMBER 6, 2006, THE CONTACT WAS UNABLE TO ENGAGE THE BRAKES AND CRASHED INTO A VEHICLE. THE CONTACT WAS INJURED AND THE AIR BAGS DEPLOYED. THERE WERE NO PASSENGERS IN THE VEHICLE AT THE TIME. THE MOST RECENT FAILURE OCCURRED ON JUNE 1, 2007. THE VEHICLE WAS REPAIRED AND MOST OF THE BRAKING SYSTEM WAS REPLACED. A MONTH LATER THE ANOTHER CRASH OCCURRED WHILE DRIVING 25MPH AND ATTEMPTING TO ENGAGE THE BRAKE PEDAL. THERE WERE NO INJURIES. THE TOTAL COST OF REPAIRS WERE $2,300. THE VEHICLE IS EQUIPPED WITH AN ELECTRONIC STABILITY THAT TAKES OVER AND IT LEAVES THE CONTACT WITH NO CONTROL OF THE BRAKING SYSTEM. THE DEALER STATED THAT HE WAS ALSO UNABLE TO DIAGNOSE THE RECENT FAILURE AND THERE WERE NO INDICATIONS FROM THE COMPUTER CODES. THERE WERE A TOTAL OF 4 VEHICLES INVOLVED IN THE CRASH AND 3 OF THEM WERE DAMAGED INCLUDING THE CONTACTS VEHICLE. THE CURRENT MILEAGE WAS 19,783 AND THE FAILURE MILEAGE WAS 13,000.

NHTSA ID
10192941
Incident
May 31, 2007
Mileage
13,000 mi
Brakes
Filed Mar 19, 2007

FRONT ROTORS TURNED BY DEALER SEVERAL WEEKS PRIOR DUE TO VIBRATION WHEN STOPPING. SAME PROBLEM RETURNED AND DEALER THIS TIME REPLACED ROTORS AND CALIPERS. NOW BRAKES FEEL WEAK, AND TRAVEL OF PEDAL HAS INCREASED BEFORE BRAKES ENGAGE. DEALER CLAIMS THIS IS WITHIN NORMAL OPERATION . DEALER CLAIMS NEW CALIPERS HAVE LARGER PISTON SO THIS IS REASON FOR INCREASED PEDEL TRAVEL AND DIFFERENT FEEL OF BRAKES ? BRAKES DO NOT FEEL AS IF STOPPING VEHICLE AS BEFORE PROBLEM BEGAN . RETURNED AGAIN TO ASK DEALER 3-19-07 TO BLEED SYSTEM DUE TO SOFT PEDAL AND CONCERN. SYSTEM BLED MANUALLY THIS TIME AND PEDAL GOT SOME WHAT BETTER . STILL NOT AS FIRM AS WHEN PROBLEM STARTED. PEDAL TRAVEL INCREASE IS STILL PRESENT BEFORE BRAKES ENGAGE. VEH DOES NOT STOP AS WELL AS BEFORE PROBLEM BEGAN .

NHTSA ID
10185594
Incident
Mar 14, 2007
Mileage
28,000 mi
Brakes
Filed Jan 28, 2007
Crash reported2 injuries reported

BRAKES FAILED IN PANIC SITUATION ON DRY ROAD. BRAKES GRABBED AND THEN COMPLETELY LET GO WHEN ANTILOCK SYSTEM TOOK OVER. THERE WAS NO SURGE IN THE PEDAL AS IT WENT COMPLETELY TO THE FLOOR. MY ROAD SPEED WAS 35 MPH WHEN I HIT THE BRAKES AND I WOULD SAY THEIR WAS AT LEAST 100FT BETWEEN MINE AND THE STOPPED VEHICLE IN FRONT OF ME. I THOUGHT OF SWERVING TO MISS IT BUT WAS SURE I WOULD AT LEAST SLOW ENOUGH TO ONLY BUMP THE VEC. IN FRONT OF ME. THE GUY I HIT SAID HE HEARD A CHIRP AND A COUPLE SECONDS LATER GOT HIT. THERE WHERE NO SKID MARKS THAT I KNOW OF. THEIR WAS 21000 DOLLARS DAMAGE TO THE FRONT OF MY 2006 EXPIDITION. *NM

NHTSA ID
10180943
Incident
Nov 6, 2006
Mileage
13,000 mi
Brakes
Filed Mar 10, 2006

DT*: THE CONTACT STATED WHILE DRIVING ON ICE AT VARIOUS SPEEDS, THE BRAKES LOCK UP. THE VEHICLE HAS BEEN TO THE DEALERSHIP, AND THE MANUFACTURER DETERMINED THIS IS HOW THE ADVANCE TRACK BRAKING SYSTEM IS MANUFACTURED.

NHTSA ID
10152411
Incident
Mar 9, 2006
Mileage
62,000 mi
BrakesDriver assistance
Filed Dec 17, 2005

ABS, ROLL STABILITY CONTROL AND GENERAL BRAKE SYSTEM LIGHTS CAME ON AT TIME OF DELIVERY OF NEW CAR. DEALER "FIXED" PROBLEM. SAME SYMPTOMS OCCURRED APPROXIMATELY 50 MILES AFTER TAKING DELIVERY OF CAR. DEALER TECHS. CANNOT PROVIDE INFORMATION IF IT IS FAULTY SENSOR OR IF THERE IS, IN FACT A FAULT IN THE BRAKING SYSTEM. BRAKES SEEM TO WORK, BUT AM UNWILLING TO TEST ABS/RSC FEATURES WITH KNOWN PROBLEM WITH SYSTEM. *NM

NHTSA ID
10145519
Incident
Dec 16, 2005
Mileage
230 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .