2006 Ford Expedition Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2006 Ford Expedition, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine16243.1%
- Driver assistance338.8%
- Electrical318.2%
- Fuel system246.4%
- Body & structure195.1%
- Brakes174.5%
- Airbags164.3%
- Powertrain (other)154.0%
- Steering143.7%
- Other / unspecified143.7%
- Tires & wheels71.9%
- Transmission61.6%
- Visibility51.3%
- Seat belts51.3%
- Interior & seats41.1%
- Suspension20.5%
- Heating & air conditioning20.5%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
the service engine light continues to turn on. the timing belt continues to fail and has already been replaced once. the camshaft on both sides have been replaced. the solenoids have also been replaced and the diagnostics codes still pop up (p0022) (p0021) are just some that i can remember. the engine does not have enough power on the driver side and throws the timing belt off which causes the loud rattle coming from the engine. when reaching the speed of 40-45 mph the truck begins to shake. recently in november 2023, when fueling up with gas , the truck began to shake and not respond. when accelerating, the truck takes off very slowly and the gears dont kick in on time. when the gas light comes on , the truck begins to function well. but as soon as i put gas again. it feels like the truck is going to fall apart. the driver door gets stuck when trying to open from the inside. the back door on the left does not open from the outside. the gear handle can be moved up and down while the truck is not turned on. please help!!
The contact owns a 2006 Ford Expedition. The contact stated while driving 55 MPH, the vehicle was driving sluggishly. The contact stated that the check engine warning light was illuminated. The vehicle was not drivable. The contact towed the vehicle to an independent mechanic and was informed that the ignition coil, the throttle body sensor (TBS) sensor, and the timing chain needed to be replaced. The vehicle was not repaired. The vehicle was not diagnosed or repaired at the dealer. A dealer was not contacted. The manufacturer had been informed of the failure. The contact stated on another occasion the vehicle failed to start. The vehicle was not drivable. The failure mileage was approximately 130,000.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. WHILE DRIVING APPROXIMATELY 60 MPH, THE VEHICLE'S SPEED DECELERATED TO 20 MPH. THE CONTACT COASTED THE VEHICLE TO THE SIDE OF THE ROAD AND TURNED OFF THE ENGINE. ONCE RESTARTED, THE VEHICLE WAS ABLE TO OPERATE NORMALLY. THE CONTACT STATED THAT THE FAILURE RECURRED AFTER DRIVING 30 MILES DOWN THE ROAD AND THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 196,997.
TAMARA RECALL
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
The contact owns a 2006 Ford Expedition. The contact stated that while driving at a low rate of speed, the vehicle would independently accelerate upon depression of the accelerator pedal without warning. During a recent failure, the contact crashed into a fence as part of the fence had become wedged underneath the vehicle. After placing the vehicle into park and exiting the vehicle, the wheels continued to move. The air bags did not deploy upon impact. Despite minor soreness to his neck, no medial attention was required. A police report was not filed. Despite the failure, the contact managed to restart the vehicle and safely to his destination. The fence sustained severe damage as a result of the failure. The dealer nor the manufacturer had yet to be notified of the failure. The vehicle had yet to be diagnosed or repaired. The failure mileage was approximately 220,000.
TL* THE CONTACT CALLED ON BEHALF OF THE OWNER OF A 2006 FORD EXPEDITION. WHEN THE VEHICLE WAS STARTED, THERE WAS AN ODOR OF ANTIFREEZE IN THE VEHICLE. ADDITIONALLY, THE TEMPERATURE GAUGE AND CYLINDER HEAD TEMPERATURE SWITCH BECAME INOPERABLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE INTAKE MANIFOLD AND CYLINDER HEAD TEMPERATURE SWITCH NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 245,000.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
the service engine light continues to turn on. the timing belt continues to fail and has already been replaced once. the camshaft on both sides have been replaced. the solenoids have also been replaced and the diagnostics codes still pop up (p0022) (p0021) are just some that i can remember. the engine does not have enough power on the driver side and throws the timing belt off which causes the loud rattle coming from the engine. when reaching the speed of 40-45 mph the truck begins to shake. recently in november 2023, when fueling up with gas , the truck began to shake and not respond. when accelerating, the truck takes off very slowly and the gears dont kick in on time. when the gas light comes on , the truck begins to function well. but as soon as i put gas again. it feels like the truck is going to fall apart. the driver door gets stuck when trying to open from the inside. the back door on the left does not open from the outside. the gear handle can be moved up and down while the truck is not turned on. please help!!
The contact owns a 2006 Ford Expedition. The contact stated that while driving 35 MPH, the contact stated that there were exhaust fumes inside the vehicle. The engine warning light was illuminated. The vehicle was diagnosed by an independent mechanic and confirmed the failure was a defective charcoal canister for the evac system. The vehicle had not been repaired. The manufacturer was made aware of the failure however, the part was not available. The failure mileage was approximately 70,000.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
WHEN THE TEMPERATURE IS BELOW FREEZING OUTSIDE THE DRIVER SIDE DOOR WILL NOT LOCK OR UNLOCK. THE DOOR OPENS WHILE DRIVING. THIS HAS BEEN HAPPENING SINCE THE VEHICLE AS NEWER (AND UNDER WARRANTY) DEALERS AND FACTORY ARE UNWILLING TO REPAIR THIS AS A GOOD WILL.
CORROSION PROBLEMS IN MANY DIFFERENT PARTS OF THE VEHICLE.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
TRAVELING ON OLD ADOBE RD IN PETALUMA, CA AT APPROX. 25-30 MPH, WENT OVER INCLINE AND SAW TRAFFIC WAS STOPPED. PRESSED HARD ON BRAKE PEDAL AND VEHICLE SLOWED BUT DID NOT STOP. RESULTED IN A 3 CAR ACCIDENT
MY 2006 FORD EXPEDITION SHUT OFF WITHOUT ANY WARNINGS IN THE MIDST OF ME DRIVING THE TRUCK EVERYTHING SHUTS DOWN IT'S HARD FOR ME TO STEER MY VEHICLE AND THE BRAKES LOCKS UP THIS WAS SO SCARY DRIVING THE EXPRESSWAY AND TRYING TO MANEUVER A STALLED VEHICLE
Airbags
Reports naming the air-bag system — deployment behaviour, inflators, sensors and warning lights.
From owner reports, verbatim
The contact owns a 2006 Ford Expedition. The contact stated that while driving at a low rate of speed, the vehicle would independently accelerate upon depression of the accelerator pedal without warning. During a recent failure, the contact crashed into a fence as part of the fence had become wedged underneath the vehicle. After placing the vehicle into park and exiting the vehicle, the wheels continued to move. The air bags did not deploy upon impact. Despite minor soreness to his neck, no medial attention was required. A police report was not filed. Despite the failure, the contact managed to restart the vehicle and safely to his destination. The fence sustained severe damage as a result of the failure. The dealer nor the manufacturer had yet to be notified of the failure. The vehicle had yet to be diagnosed or repaired. The failure mileage was approximately 220,000.
TL* THE CONTACT OWNED A 2006 FORD EXPEDITION. WHILE DRIVING APPROXIMATELY 45-50 MPH, THE VEHICLE SUDDENLY HYDROPLANED AND CRASHED INTO A CONCRETE WALL OFF TO THE SIDE OF THE ROAD. THE VEHICLE SPUN AROUND 8-10 TIMES AND CRASHED INTO THE WALL APPROXIMATELY AN ADDITIONAL FIVE TIMES. THE VEHICLE EVENTUALLY WENT BACK ONTO THE ROAD FACING ONCOMING TRAFFIC. THE CONTACT RESTARTED THE VEHICLE TO MOVE TO THE SIDE OF THE ROAD AND THE INJECTORS FOR THE PASSENGER SIDE AIR BAG RELEASED; HOWEVER, THE PASSENGER AND DRIVER SIDE AIR BAGS DID NOT DEPLOY. THE VEHICLE WAS DESTROYED AND TOWED. A POLICE REPORT WAS FILED. THE CHILD IN THE REAR WAS EJECTED FROM THE SAFETY SEAT, THE PASSENGER RECEIVED INJURIES TO THE ARM, BACK, AND NECK AREA, AND THE CONTACT RECEIVED INJURIES TO THE BACK, LEG, PELVIC, WRIST, AND HEAD INJURIES. MEDICAL ATTENTION WAS NEEDED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OPENED CASE NUMBER: CAS12509910. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
The contact owns a 2006 Ford Expedition. The contact stated that while driving at a low rate of speed, the vehicle would independently accelerate upon depression of the accelerator pedal without warning. During a recent failure, the contact crashed into a fence as part of the fence had become wedged underneath the vehicle. After placing the vehicle into park and exiting the vehicle, the wheels continued to move. The air bags did not deploy upon impact. Despite minor soreness to his neck, no medial attention was required. A police report was not filed. Despite the failure, the contact managed to restart the vehicle and safely to his destination. The fence sustained severe damage as a result of the failure. The dealer nor the manufacturer had yet to be notified of the failure. The vehicle had yet to be diagnosed or repaired. The failure mileage was approximately 220,000.
TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT STATED THAT THE "FAIL SAFE MODE" INDICATOR DISPLAYED. HERTRICH FORD IN MILFORD, DELAWARE WAS MADE AWARE OF THE FAILURE AND REPLACED THE THROTTLE BODY AND THE DRIVER'S SIDE FUEL MODULE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS APPROXIMATELY 160,000.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
MY 2006 FORD EXPEDITION SHUT OFF WITHOUT ANY WARNINGS IN THE MIDST OF ME DRIVING THE TRUCK EVERYTHING SHUTS DOWN IT'S HARD FOR ME TO STEER MY VEHICLE AND THE BRAKES LOCKS UP THIS WAS SO SCARY DRIVING THE EXPRESSWAY AND TRYING TO MANEUVER A STALLED VEHICLE
I HAVE A 2006 FORD EXPEDITION EDDIE BAUER 4X2 AND MY PROBLEM STARTED AFTER I PURCHASED THE VEHICLE IN 2010. IN 2011 I WAS IN TAMPA, FL AFTER GASSING UP I WENT TO PUT THE VEHICLE IN GEAR AND THE GEAR SHIFT LEVER BROKE OFF THE VEHICLE HAD TO BE TOWED TO SARASOTA FORD IN SARASOTA, FL WHERE I LIVE. THAT'S THE FIRST TIME NOW THE SECOND TIME I WAS LEAVING FOR WORK AT 4:30 AM IN NOVEMBER OR DECEMBER OF 2014 I WAS IN MY DRIVEWAY AND WENT TO PUT THE VEHICLE IN GEAR WHEN THE GEAR SHIFT LEVER BROKE OFF. THE THIRD EVENT HAPPENED ON FRIDAY JULY 8, 2016 AT 4: 28 AM IN MY DRIVEWAY I WAS LEAVING FOR WORK AS I WENT TO PUT THE VEHICLE IN GEAR THE GEAR SHIFT LEVER BROKE OFF. I HAVE HAD TO MISS TWO DAYS OF WORK BY USING PTO/PAID TIME OFF WHICH IS MY VACATION TIME DUE TO THE GEAR SHIFT LEVER CONTINUALLY BREAKING OFF. SARASOTA FORD TOLD ME THAT THE SHIFT LEVER HAS BEEN DISCONTINUED SO THEY HAD TO LOCATE A USED PART FOR THE LAST REPAIR. I HAVE FILED TWO COMPLAINTS WITH FORD MOTOR COMPANY TO WHICH THEY WILL NOT DISCLOSE ANY FINDINGS OR OTHER RELATED COMPLAINTS ONLY THAT THERE ARE NO RECALLS. I HAVE HAD SARASOTA FORD CHARGE ME FOR A NEW PART THEN TAKE SOME MONEY OFF AFTER I FOUND OUT IT WAS A USED PART TO WHICH THEY NEVER NOTIFIED OR ASKED ME IF IT WAS OK TO PUT USED PARTS ON MY VEHICLE. THE SALES MANAGER BILL GODFREY LIED TO ME WHEN I ASKED FOR COPIES OF MY PRIOR INVOICES IN REFERENCE TO THIS ONGOING ISSUE. HE STATED THAT THE RECORDS WERE NOT ON SITE WHEN IN FACT THEY WERE AS I BELIEVE ONE OF THE FILE CLERKS ACTUALLY TOLD US THESE RECORDS WHERE ON SITE IN A OFFICE AND SHE SUPPLIED US WITH THE DOCUMENTS.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
I WAS DRIVING ON A TWO LANE HIGHWAY, FM 185. I WAS DRIVING NORTHEAST WHILE THE OTHER DRIVER WAS SOMEWHAT STOPPED HEADING WEST, TRYING TO TURN SOUTH ONTO CATTLE DRIVE. THE OTHER DRIVER WAS STOPPED AT AN INTERSECTION AWAITING TO TURN LEFT. THE OTHER DRIVER TURNED LEFT IN FRONT OF ME AS I WAS HEADED STRAIGHT. THE INITIAL IMPACT WAS DRIVER'S FRONT SIDE AND THEN DOWN THE DRIVERS SIDE DOOR. WE HIT, AND THEN MY VEHICLE DID A 180 DEGREE TURN WHICH TURNED MY VEHICLE AROUND FACING MY INITIAL PATH OF DIRECTION. MY AIRBAGS DID NOT DEPLOY. I HAD CURTAIN SIDE AIRBAGS, DRIVER, AND PASSENGER AIR BAGS AS WELL. THE AIRBAGS OF THE CAR CAUSING THE ACCIDENT DID DEPLOY. *TR
I HAVE A 2006 FORD EXPEDITION AND MY WIFE ALMOST LOST CONTROL AND HIT A CAR WHEN THE BRAKES WENT TO THE FLOOR. THE VEHICLE HAS HAD "SPONGY BRAKES" SINCE I BOUGHT IT AND HAD IT TO THE DEALER TWICE. THERE IS A TSB TO REPLACE THE FRONT CALIPER/ROTOR AND PADS AND FORD DID THIS BUT IT STILL FEELS SPONGY AND IS NOW LEAKING FLUID. THIS HAS BEEN AN ISSUE ON MANY EXPEDITIONS AND SHOULD HAVE BEEN A RECALL RATHER THAN A TSB. THIS IS AN INCREDIBLY DANGEROUS SITUATION WHEN THE BRAKES FAIL. I KNOW I HAVE HAD INSTANCES WHERE I LITERALLY NEED TO STAND ON THE BRAKES TO GET THE VEHICLE TO STOP. *TR
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
WHILE INFLATING TIRES DURING A SERVICE THE CUSTOMER'S VALVE STEM BROKE. *TR
TL* THE CONTACT OWNS A 2006 FORD EXPEDITION EQUIPPED WITH CONTINENTAL CONTITRAC TR TIRES, SIZED 265/70/R17 WITH A DOT NUMBER OF A3T645RW. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE TREAD ON THE DRIVERS SIDE REAR TIRE SEPARATED AND THE CONTACT BEGAN TO LOSE CONTROL OF THE VEHICLE. AS A RESULT, EXTENSIVE DAMAGED WAS INFLICTED ON THE REAR BUMPED AND TAIL LIGHTS. THE CONTACT WAS ABLE TO REGAIN CONTROL OF THE VEHICLE. THE MANUFACTURER WAS NOTIFIED AND INFORMED THE CONTACT THAT THERE WERE NO RECALLS FOR THE STATED TIRES. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 60,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
VEHICLE HAS BEEN SPUTTERING WHEN ACCELERATING AT ABOUT 40MPH. SPARK PLUGS ARE "SEERED" AND FORD MECHANIC TELLS US ITS A KNOWN PROBLEM, BUT NOT COVERED UNDER THE WARRANTY BECAUSE SPARK PLUGS ARE CONSIDERED MAINTENANCE. THE MANUAL SAYS WE THE SCHEDULED MAINTENANCE IS 100,000 MILES AND WE ARE ONLY AT 76,000. IF THEY ARE KNOWN TO BE FAULTY AND WE ARE NOT NEAR THE SCHEDULED/RECOMMENDED MAINTEANCE THEN SHOULDN'T THIS BE A WARRANTY ISSUE? I THINK FORD IS MILKING ITS CUSTOMERS WITH FAULTY PARTS AS I HAD THE SAME ISSUE WITH MY BRAKES. IT FEELS AS IF I AM LANDING A PLANE WHEN I COME TO A STOP WITH ALL THE SHAKNIG AN RATTLING. I WAS TOLD THIS IS A KNOWN ISSUE WITH THE FORD BRAKES - THEY JUST WARP. *TR
MY CAR STALLED AT AN INTERSECTION LIGHT. IT WAS DRIVING POORLY-MAKING LOUD NOISES AND STICKING AS I PRESSED THE GAS PEDAL AS IF THE TRANSMISSION WAS GOING OUT. WE WERE TOLD IT WAS COVERED UNDER THE POWERTRAIN WARRANTY AND WE TOOK IT IN TO FORD. THEY TOLD US IT WAS THE TIMING CHAIN BUT BECAUSE THERE WAS EVIDENCE OF SLUDGE, THE WARRANTY CLAIM WAS DENIED BY FORD. THEY CLAIM WE DID NOT MAINTAIN OUR VEHICLE. WE BELIEVE IT IS A DEFECT IN THE SYSTEM. WE HAVE MAINTAINED THE OIL ON A REGULAR BASIS AND HAVE HAD OTHER MAJOR REPAIRS WITH THIS CAR. IT HAS HAD A NEW TRANSMISSION AT 35,000 AS WELL AS A NEW SUSPENSION SYSTEM AND ELECTRICAL FAILURE WITH THE STEREO/DVD SYSTEM. THERE HAS NEVER BEEN ANY PRIOR EVIDENCE OF SLUDGE. AN ACCIDENT COULD HAVE OCCURRED WHEN THE CAR STALLED. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. WHILE DRIVING APPROXIMATELY 40 MPH, THE FRONT PASSENGER SIDE WINDOW SHATTERED. THERE WERE NO INJURIES. THE CONTACT STATED THAT THE WINDOW WAS NOT STRUCK BY DEBRIS OR A FOREIGN OBJECT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 178,000.
IT WAS SNOWING ON MY WAY TO AN APPOINTMENT AND MY WIPERS STOPPED WORKING. I COULDN'T SEE OUT OF THE WINDOWS AND ANOTHER VEHICLE HIT THE FRONT END OF MY 2006 FORD EXPEDITION. ALSO THE OTHER DRIVERS AIRBAGS DEPLOYED BUT MINE DID NOT. MY TRUCK WAS TOTALED. I SPENT THE NIGHT IN THE HOSPITAL WITH BACK INJURIES AND LEG INJURIES, AS WELL AS A HEAD INJURIES WHICH CAUSED ME TO TEMPORARILY LOSE MY MEMORY AND CONSCIOUSNESS. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Seat belts
Reports naming seat belts, buckles, retractors and pretensioners.
From owner reports, verbatim
While driving yesterday i heard a pop. The 4th coil pack literally blew out from its spot. I have now had 3 coil packs blow out at random causing the holes that the bolt straps the coil pack to the spark plug to strip out. I have a transmission leak that will not stop and I've taken it in multiple times for repairs and it still is leaking. Since getting this vehicle i noticed at the electrical issue where everything including my headlights will shut off and then pop back on while I'm driving. My seat belt will not open so i can buckle and I'm now getting frustrated because I've spent a lot of money on this only to realize has had the same issue with previous owners and they for some reason were too embarrassed to report it but I'm not and I'm sick of dumping money into this damb thing!
TL* THE CONTACT OWNED A 2006 FORD EXPEDITION. WHILE DRIVING APPROXIMATELY 45-50 MPH, THE VEHICLE SUDDENLY HYDROPLANED AND CRASHED INTO A CONCRETE WALL OFF TO THE SIDE OF THE ROAD. THE VEHICLE SPUN AROUND 8-10 TIMES AND CRASHED INTO THE WALL APPROXIMATELY AN ADDITIONAL FIVE TIMES. THE VEHICLE EVENTUALLY WENT BACK ONTO THE ROAD FACING ONCOMING TRAFFIC. THE CONTACT RESTARTED THE VEHICLE TO MOVE TO THE SIDE OF THE ROAD AND THE INJECTORS FOR THE PASSENGER SIDE AIR BAG RELEASED; HOWEVER, THE PASSENGER AND DRIVER SIDE AIR BAGS DID NOT DEPLOY. THE VEHICLE WAS DESTROYED AND TOWED. A POLICE REPORT WAS FILED. THE CHILD IN THE REAR WAS EJECTED FROM THE SAFETY SEAT, THE PASSENGER RECEIVED INJURIES TO THE ARM, BACK, AND NECK AREA, AND THE CONTACT RECEIVED INJURIES TO THE BACK, LEG, PELVIC, WRIST, AND HEAD INJURIES. MEDICAL ATTENTION WAS NEEDED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OPENED CASE NUMBER: CAS12509910. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Interior & seats
Reports naming seats, latches, locks, linkages and interior fittings.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. THE CONTACT STATED THAT SOMEONE BROKE INTO THE VEHICLE AS A RESULT OF POORLY MANUFACTURED DOOR HANDLES. THE CONTACT STATED THAT THE DOORS WERE BROKEN INTO BY USING A SCREWDRIVER. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO PROVIDED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 77,000.
2006 FORD EXPEDITION LIMITED. CONSUMER WRITES IN REGARDS WARRANTY REPAIR DISPUTE AND DRIVER'S SIDE POWER WINDOW BEING EXTREMELY SLOW IN THE CLOSING OPERATION *TGW THE DEALER LUBED THE WINDOW AND STATED THERE WAS NO PROBLEM FOUND. AFTER COMPLAINING SEVERAL TIMES ABOUT THE WINDOW, THE DEALER FINALLY DETERMINED THERE WAS A PROBLEM. HOWEVER, THE CONSUMER WAS INFORMED THE PARTS AND LABOR WERE NOT COVERED UNDER THE EXTENDED WARRANTY. THE CONSUMER STATED THE PROBLEM EXISTED GOING BACK TO DEC 11, 2006 AND THE DEFECT WAS NOT ADDRESSED OR CORRECTED WHILE THE VEHICLE WAS UNDER THE ORIGINAL FACTORY WARRANTY. THE CONSUMER STATED HE SHOULD NOT BE RESPONSIBLE FOR REPAIRS THAT WERE CALLOUSLY OVERLOOKED AND IGNORED BY THE DEALER. ALSO, THE LOWER RADIATOR SUPPORT TO THE BODY MOUNT WAS SEVERELY RUSTED AND SHOWED SIGNS OF ACTUAL MATERIAL FAILURE. THE CONSUMER STATED THE CONDITION CAN AND WILL EVOLVE INTO THE ROOT CAUSE OF BOTH MECHANICAL AND SAFETY RELATED FAILURES. THE MAJOR BODY AND FRONT FRAME SUPPORT FAILING UNDER DRIVING CONDITIONS COULD LEAD TO ENGINE FAILURE, AND LOSS OF CONTROL OF THE VEHICLE. THE MOST SERIOUS SAFETY CONCERN, WAS THE FRONT BRAKE LINES WHICH WERE SHOWING SIGNS OF SERIOUS RUST. THE DEALER INFORMED THE CONSUMER THE LINES COULD ONLY BE REPLACED UNDER WARRANTY IF THERE WERE SIGNS OF LEAKAGE. THE CONSUMER STATED CORROSION IN THE FORM OF RUST WOULD COMPROMISE THE INTEGRITY OF THE STEEL BRAKE LINES, ALLOWING BRAKE FLUID TO LEAK OUT RESULTING IN A TOTAL LOSS OF BRAKING POWER. THE LEFT REAR DOOR WOULD NOT OPEN FROM THE INSIDE, THE DRIVER'S FRONT DOOR HAD TO BE SLAMMED IN ORDER FOR IT TO CLOSE PROPERLY, THE FRONT AXLE DRIVE PINION WAS LEAKING AND HAD TO BE REPLACED.*JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
the service engine light continues to turn on. the timing belt continues to fail and has already been replaced once. the camshaft on both sides have been replaced. the solenoids have also been replaced and the diagnostics codes still pop up (p0022) (p0021) are just some that i can remember. the engine does not have enough power on the driver side and throws the timing belt off which causes the loud rattle coming from the engine. when reaching the speed of 40-45 mph the truck begins to shake. recently in november 2023, when fueling up with gas , the truck began to shake and not respond. when accelerating, the truck takes off very slowly and the gears dont kick in on time. when the gas light comes on , the truck begins to function well. but as soon as i put gas again. it feels like the truck is going to fall apart. the driver door gets stuck when trying to open from the inside. the back door on the left does not open from the outside. the gear handle can be moved up and down while the truck is not turned on. please help!!
2006 FORD EXPEDITION HAS SAFETY ISSUES WITH ENGINE. CONSUMER STATES THAT THE ENGINE GAGS OR SHAKES UPON IGNITION. CONSUMER IS MOSTLY WORRIED ABOUT THE WOBBLING WHEN MAKING TURNS. CLAIMS THERE IS LOSS OF POWER. *KB THE REAR LATCH WOULD STICK AT TIMES TO THE POINT WHERE THE DOOR WOULD NOT CLOSE. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
THE AIR CONDITIONING SYSTEM WORKS FINE WHEN THE VEHICLE IN MOTION (AT HIGHER THAN IDLE RPM), BUT SEEMS TO BLOW DISTINCTLY WARMER WHEN AT IDLE( E.G. AT A STOP LIGHT). BROUGHT IN TO THE DEALER TWICE AND WAS TOLD THERE IS NOTHING WRONG, THAT THE COMPRESSOR FAN IS TURNING SLOWER AT IDLE. IF THIS IS TRUE IT IS AN OBVIOUS DESIGN FLAW. WE HAVE HAD PREVIOUS MODEL YEARS OF THIS MODEL AND NOT HAD THIS PROBLEM. *JB
LOUD GRINDING NOISE ON INITIAL START UP ON 2006 FORD EXPEDITION, FORD MOTOR CLAIMS IT IS FROM A/C COMPRESSOR, YET, CANNOT GIVE ME A WRITTEN GUARANTEE THAT THE VEHICLE WILL NOT CATCH ON FIRE, BLOW UP OR STALL. VEHICLE SITTING ON DEALER LOT BECAUSE I AM AFRAID TO DRIVE IT. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .