RoadVitals

2010 Ford Explorer Fuel system Problems

Owner-reported complaints naming the fuel system system, filed with NHTSA

Data refreshed

Fuel system reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
9
Latest Sep 26, 2025
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
8%
of 115 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
1
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks. Every record below is an owner-reported complaint about the 2010 Ford Explorer submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 9 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming fuel system

Shown in the owner’s own words, exactly as filed

BrakesFuel system
Filed Sep 26, 2025
Crash reported

3 times this has happened. I brake and it seems like I'm pressing the gas pedal and the brakes feel like they aren't stopping the vehicle. The third time put me in incoming traffic and the vehicle was totaled as it already had a rebuilt salvage title when we bought it.

NHTSA ID
11689973
Incident
Aug 29, 2025
EngineFuel systemPowertrain (other)
Filed Sep 6, 2021

Driving 65 mph on I95 and it just shut off. The yellow wrench on dash came on. I somehow was able to Pull over to the shoulder without being killed. I cranked once then tried it again and it started. Drove all the way home and it’s running fine now. This is a common problem and Ford should be contacting me to warn me and fix it. By the way I had a baby in the car. Thanks Ford for the warning.

NHTSA ID
11431861
Incident
Sep 6, 2021
Fuel system
Filed Jan 24, 2018

KEEP GETTING CHECK ENGINE LIGHT DIE TO CAPLESS GAS SYSTEM

NHTSA ID
11064716
Incident
Jan 5, 2014
Mileage
65,000 mi
Fuel system
Filed Sep 4, 2017

FUEL GAUGE IS SWEEPING BACK AND FORTH BEFORE RESTING ON EMPTY WHEN THE CAR WAS STARTED. WAS AN INTERMITTENT PROBLEM BUT NOW THE GAUGE REMAINS ON EMPTY WITH THE LOW FUEL LIGHT ON AND THE MILES TO EMPTY READING AS "---" AND THE CHECK ENGINE LIGHT CAME ON. DEALER TOLD ME ALMOST ONE YEAR AGO THAT THE FUEL PUMP WAS THE REASON FOR THE GAUGE ACTING LIKE THIS.

NHTSA ID
11021330
Incident
Jun 15, 2016
Mileage
55,000 mi
EngineFuel system
Filed Jul 9, 2016

EXHAUST FUMES LEAK INSIDE CAR WHILE DRIVING

NHTSA ID
10883735
Incident
Jun 20, 2016
Mileage
57,710 mi
Fuel system
Filed Jan 7, 2016

VEHICLE FLOAT SENSOR HAS WENT BAD AT 143,000 AND NOW THE EGR IS FAULTY AT 146,000

NHTSA ID
10818607
Incident
Jan 7, 2016
Mileage
146,000 mi
Fuel system
Filed Nov 19, 2015

TL* THE CONTACT OWNS A 2010 FORD EXPLORER. THE CONTACT NOTICED THAT THE VEHICLE WAS LEAKING FUEL CONTINUOUSLY. THE CONTACT WAS A CERTIFIED MECHANIC AND REPLACED THE FUEL FUME NECK AND RUBBER HOSE. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 85,000.

NHTSA ID
10794876
Incident
Oct 19, 2015
Mileage
85,000 mi
Fuel system
Filed Feb 9, 2014

CAPLESS FUEL FILLER ADAPTER BROKEN OFF WHEN GAS PUMP NOZZLE INSERTED DUE TO POOR FORD DESIGN WHICH CAUSES IT TO BREAK OFF VERY EASILY . THERE WAS A PSEUDO RECALL THAT REQUIRES THE CHECK ENGINE LIGHT BE ON WHICH IS NOT THE CASE WITH MY CAR . MANY FORD OWNERS HAVE THE SAME ISSUE . FORD SHOULD PROVIDE COMPLETE REPLACEMENT AS THIS CAPLESS FUEL FILL ASSEMBLY/SYSTEM WAS NOT DESIGNED AND BUILT PROPERLY. THIS CONDITION MAKES MUCH MORE DIFFICULT TO INSERT PUMP NOZZLE INTO CAR. NOT SURE IF THIS IS A SAFETY ISSUE. THANK YOU *TR

NHTSA ID
10563548
Incident
Mar 1, 2013
Mileage
35,000 mi
ElectricalFuel systemSteering
Filed Jan 21, 2014

WHILE DRIVING ON INTERSTATE 295 JUST SOUTH OF BRUNSWICK, MAINE MY 2010 FORD EXPLORER LOST ALL POWER AND RAPIDLY DECELERATED AND THE STEERING WHEEL BECAME VERY DIFFICULT TO TURN. I DID MANAGE TO PULL OVER TO THE SIDE OF THE HIGHWAY JUST BEFORE LOSING ALL POWER, BUT I COULD NOT RESTART MY VEHICLE. I THEN HAD MY VEHICLE TOWED TO A FORD SERVICE CENTER, AND FORD INDICATED THAT THE PROBLEM WAS CAUSED BY FRICTION WHICH HAD WORN AWAY THE ELECTRICAL TAPE AND WIRE CASING OF THE ELECTRICAL NODE AND THE WIRING HARNESS AROUND THE FUEL TANK. I AM CONCERNED ABOUT THE SAFETY OF OTHER DRIVERS SHOULD A SIMILAR INCIDENT HAPPEN UNDER HEAVIER HIGHWAY TRAFFIC CONDITIONS. *TR

NHTSA ID
10560865
Incident
Jan 16, 2014
Mileage
60,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .