1990 Ford F-150 Fuel system Problems

REPLACE FRONT FUEL PUMP, AND HAVE BEEN USING THAT TANK EXCLUSIVELY AS IT STARTS AND RUNS BETTER THAN THE REAR. THIS MORNING I NOTICED FUEL LEAKING FROM THE REAR TANK, WHICH WAS HALF FULL WHEN I STARTED USING THE FRONT TANK. I OPENED THE FILLER NECK AND GAS WAS SPILLING OUT. I TURNED THE KEY TO START POSITION AND THE REAR TANK SHOWED COMPLETELY FULL. THE RETURN LINE FROM THE FRONT TANK HAS BEEN RETURN UNUSED FUEL TO THE REAR TANK, CAUSING IT TO OVERFLOW.

NHTSA ID

11376845

Incident

Nov 28, 2020

Mileage

71,000 mi

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED FUEL LEAKED FROM ONE TANK INTO THE OTHER TANK AND CAUSED THE VEHICLE TO JERK WITHOUT WARNING. THE CONTACT PULLED OVER TO THE SIDE OF THE ROADWAY AND SWITCHED THE FUEL BUTTON TO THE OTHER TANK. THE VEHICLE WAS TOWED TO THE RESIDENCE. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE HOWEVER, NO ASSISTANCE WAS OFFERED. THE FAILURE MILEAGE WAS 162,000.

NHTSA ID

11329223

Incident

Jun 15, 2020

Mileage

162,000 mi

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT NOTICED A STRONG FUEL ODOR OUTSIDE THE VEHICLE AND INSIDE WHILE DRIVING VARIOUS SPEEDS. ALSO, WHILE EXAMINING THE VEHICLE AND OPENING THE FUEL TANK, THE FUEL POURED OUT. QUIRK FORD OF AUGUSTA (7 WATER ST, HALLOWELL, ME 04347, (207) 430-1600) WAS CONTACTED AND STATED THAT THERE WAS NO REMEDY FOR THE FAILURE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING OR REPAIRS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE FAILURE MILEAGE WAS 172,000.

NHTSA ID

11245823

Incident

Aug 21, 2019

Mileage

172,000 mi

TL* THE CONTACT OWNS A 1990 FORD F-150. WHILE FILLING UP THE FRONT FUEL TANK, THE CONTACT STATED THAT THE FUEL FROM THE FRONT ENTERED THE REAR FUEL TANK, WHICH CAUSED THE REAR FUEL TANK TO OVERFLOW. THE DEALER (BAXTOR FORD SOUTH, 9203 S 145TH ST, OMAHA, NE 68318) STATED THAT THERE WAS NO RECALL ON THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS CONTACTED AND UNABLE TO PROVIDE ASSISTANCE. THE FAILURE MILEAGE WAS 163,000.

NHTSA ID

11062392

Incident

Sep 1, 2017

Mileage

163,000 mi

I HAD FILLED MY TRUCK UP AND FUEL STARTED TO POUR OUT FROM SOMEWHERE OUT OF THE GAS TANK I DIDN'T KNOW WHAT WAS GOING ON I STOP THIS GUY & HE HAD A JUG HE CAUGHT SOME OF THE GAS I WAS HOPING DIDN'T NO ONE THROW A CIG. CAUSE WE WOULD HAVE BEEN THREW THIS WAS MARCH 14, 2015 & IT ALSO HAPPENED IN 2012 I WAS RIDING THEN SOMEONE TOLD ME MY TRUCK WAS LEAKING.

NHTSA ID

10836254

Incident

Mar 14, 2015

Mileage

52,000 mi

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED THAT WHILE IN REVERSE, THE FUEL WAS LEAKING EXCESSIVELY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE CROSSOVER VALVE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 93V125000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 42,094.

NHTSA ID

10820107

Incident

Jan 13, 2016

Mileage

42,094 mi

TL* THE CONTACT OWNS A 1990 FORD F-150. WHILED STOPPED AT A RED LIGHT, ANOTHER DRIVER INFORMED THE CONTACT THAT THERE WAS FLUID LEAKING FROM THE VEHICLE. THE CONTACT DISCOVERED THAT THE FUEL TANK WAS LEAKING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 83,000.

NHTSA ID

10721405

Incident

Oct 15, 2014

Mileage

83,000 mi

THE TRUCK HAS 9000 ACTUAL MILES ON IT NOW, BUT I FAIL TO UNDERSTAND (1) WHY THE WINDSHIELD LEAKS AND THE VEHICLE HAS ALWAYS BEEN STORED UNDER A CARPORT? (2) FUEL GAUGE ON FRONT TANK ALWAYS SHOWS EMPTY WHEN ITS FULL? (3) DRIVER SIDE EXHAUST MANIFOLD IS CRACKED? IS THERE ANY RECALLS FOR THIS VEHICLE RELATED TO THE ABOVE ISSUES?

NHTSA ID

10706745

Incident

Feb 1, 2015

Mileage

8,000 mi

I WAS ON MY WAY HOME SMELLED GAS COMING FROM THE TRUCK. I HAVE DUEL TANKS ON MY TRUCK. I JUST FILLED THE FRONT TANK, AND ONLY WENT 10 MILES AND NOTICE THE TANK WAS ON LITTLE OVER HALF FULL. SO I SWITCH TO THE BACK TANK AND IT WAS WAY OVER FULL AND GAS COMING OUT OF THE FILLER TUBE. I HAVE OWNED THIS TRUCK FROM NEW AND HAVE NEVER RECEIVED A NOTICE TO BRING IN THE TRUCK FOR PROBLEMS WITH THE TANKS RUNNING OVER. FORD DID PUT OUT A FIX FOR THIS PROBLEM BY ADDING OUTSIDE CHECK VALVES TO THE TANKS F3TA-9J274-AA, I COULD HAVE BEEN BURNED OR BLOWN UP AND MY FAMILY. THANK GOD I FOUND THE PROBLEM BEFORE THAT HAPPENED. *TR

NHTSA ID

10625850

Incident

Aug 4, 2014

Mileage

100,800 mi

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED THE FUEL FUMES WERE EMITTED INTO THE VEHICLE. THE CONTACT MENTIONED AFTER INSPECTING THE VEHICLE HE SAW FUEL LEAKING OUT OF THE FUEL TANK. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 138,456.

NHTSA ID

10420709

Incident

Aug 17, 2011

Mileage

138,456 mi

TL* THE CONTACT OWNS A 1990 FORD F-150. THE CONTACT STATED THAT GASOLINE FUEL WAS ABNORMALLY LEAKING FROM THE FUEL TANK AND THE REAR FUEL TANK WAS PUMPING FUEL INTO THE FRONT FUEL TANK. THE CONTACT LOCATED A RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 93V125000 (FUEL SYSTEM: TANK ASSEMBLY), BUT WAS INFORMED BY THE MANUFACTURER THAT THE RECALL WAS EXPIRED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 180,000.

NHTSA ID

10386980

Incident

Mar 8, 2011

Mileage

180,000 mi

TL*THE CONTACT OWNS A 1990 FORD F150. THE CONTACT STATED THAT THERE WERE TWO FUEL TANKS IN HER VEHICLE. WHEN SHE ADDED FUEL TO THE INTENDED TANK, IT WOULD FORCE FUEL INTO THE AUXILIARY TANK AND LEAK OUT OF THE TANK. THE FAILURE OCCURRED EVERY TIME FUEL WAS ADDED TO THE VEHICLE. THE DEALER STATED THAT RECALL #93V125000 EXPIRED; HOWEVER, THEY WOULD REPAIR THE VEHICLE AT NO COST. THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT MILEAGE WAS 86,236. THE FAILURE MILEAGE WAS APPROXIMATELY 86,000.

NHTSA ID

10286746

Incident

Aug 31, 2009

Mileage

86,000 mi

TL*THE CONTACT OWNS A 1990 FORD F150. AFTER FILLING BOTH OF THE GAS TANKS IN THE VEHICLE, THE CONTACT NOTICED THE FUEL LEVEL DECREASING. THE FAILURE WAS NOTICED WHILE DRIVING 30 MPH. AFTER DRIVING FOR TEN MILES, HE PULLED THE VEHICLE OVER AND NOTICED FUEL LEAKING FROM THE REAR GAS TANK. THE CONTACT SWITCHED THE FUEL USAGE TO THE FRONT FUEL TANK. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP, BUT THE TECHNICIAN COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE TECHNICIAN ADVISED THE CONTACT TO TAKE THE VEHICLE TO THE DEALER FOR FURTHER INSPECTION. HE DISCOVERED NHTSA CAMPAIGN ID NUMBERS 01I008000 (FUEL SYSTEM, GASOLINE) AND 93V125000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY). THE DEALER STATED THAT THE BA AND AA CONNECTORS, GASKET, TWO RETAINERS, TWO FUEL FILTERS, VALVES, AND THE O RING ON THE TANK HAD ALL FAILED. THE VEHICLE WAS REPAIRED AT THE COST OF $765.47. THE CONTACT IS IN THE PROCESS OF NOTIFYING THE MANUFACTURER. THE FAILURE MILEAGE WAS 118,000 AND CURRENT MILEAGE WAS 123,487. UPDATED 5/27/09 *CN THE CONSUMER STATED GAS STARTED TRANSFERRING FROM ONE TANK TO ANOTHER. UPDATED 06/02/09.*JB

NHTSA ID

10267314

Incident

Nov 11, 2008

Mileage

118,000 mi

TL*THE CONTACT OWNS A 1990 FORD F150. WHILE THE ENGINE WAS OPERATING, FUEL WAS LEAKING OUT OF THE FILLER NECK OF THE FRONT FUEL TANK IN LARGE AMOUNTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND THEY REFERENCED NHTSA CAMPAIGN ID NUMBER 93V125000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY). THE RECALL STATES THAT A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE. THE CURRENT AND FAILURE MILEAGES WERE LESS THAN 160,000. UPDATED 11/07/08 *BF UPDATED 11/13/08.*JB

NHTSA ID

10244625

Incident

Oct 3, 2008

Mileage

160,000 mi

EXPERIENCING CROSS FILL BETWEEN DUAL TANKS IN 1990 FORD F150. CAN CAUSE DANGEROUS OVERFLOW AND GAS SPILL. CONTACTED LOCAL FORD DEALER WHO SAID MY TRUCK IS NOT COVERED UNDER RECALL. CONTACTED FORD MOTOR COMPANY WHO SAID THAT RECALLS ARE "VIN SPECIFIC". EVEN THOUGH OTHER FORDS OF THE SAME YEAR AND MODEL, WITH THE SAME PROBLEM ARE COVERED.... MINE IS NOT. THIS IS A DANGEROUS WIDESPREAD PROBLEM FOR WHICH FORD SHOULD BE HELD ACCOUNTABLE. *TR

NHTSA ID

10223579

Incident

Jan 3, 2007

Mileage

95,000 mi

FUEL TANKS TRANSFER FUEL QUANTITIES FROM ONE TO THE OTHER. THIS HAS ALREADY RESULTED IN ONE INSTANCE OF FUEL OVERFLOW AND AS A RESULT OWNER NO LONGER FILLS BOTH TANKS AT THE SAME TIME. OWNER DOES UNDERSTAND A RECALL HAS BEEN ORDERED FOR THIS DEFECT BUT DOES NOT HAVE PROPER INFORMATION TO PROCEED WITH REPAIRS. *TR

NHTSA ID

10215259

Incident

Jan 11, 2008

Mileage

10,200 mi

TL*THE CONTACT OWNS A 1990 FORD F150. THE CONTACT STATED THAT THERE WAS FUEL LEAKAGE WHEN HE FILLED THE FUEL TANK. THE MECHANIC STATED THAT THE FRONT TANK LEAKED FUEL INTO THE REAR TANK WHICH CAUSED THE REAR TANK TO LEAK. THEY STATED THAT FUEL PUMP SENDER ASSEMBLY NEEDS TO BE REPLACED. THERE IS A RECALL FOR THE FUEL SYSTEM, GASOLINE: STORAGE: TANK ASSEMBLY (NHTSA CAMPAIGN ID #93V125000) HOWEVER THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED. THE FAILURE MILEAGE WAS 102,000 AND CURRENT MILEAGE WAS 104,000. UPDATED 01/29/08 *LJ. UPDATED 01/29/08 *TR

NHTSA ID

10214080

Incident

Nov 15, 2007

Mileage

102,000 mi

1990 FORD F-150 TRUCK HAS DUEL FUEL TANKS; FUEL IS PUMPING FROM THE BACK TANK TO THE FRONT TANK AND OVER SPILLING THROUGH THE FUEL CAP ONTO THE GROUND. LETTER FROM MANUFACTURER DATED 7-19-2001 STATES THAT THIS IS NOT A SAFETY RECALL AND THEREFORE THEY WILL NOT CORRECT PROBLEM. QUESTION: HOW CAN RECALLS FROM 8-15-1989 AND 8-2-1993 WHICH CAUSED OVERFLOW AND SPILLAGE BE APPROVED AS A SAFETY RECALL; YET THE 7-19-2001 ISSUE WHICH RESULTS IN THE SAME OVERFLOW AND SPILLAGE NOT BE APPROVED AS A SAFETY RECALL? PROBLEM WITH THE OVERFLOW STARTED IN OCTOBER 2007 -- FUEL SPILLED DUE TO CROSS TANK FUEL FLOW. AT THIS POINT, ONLY ONE TANK CAN CONTAIN FUEL AND THE OTHER TANK MUST REMAIN EMPTY FOR THE SPILLAGE TO CEASE. *TR

NHTSA ID

10209038

Incident

Oct 10, 2007

TL*THE CONTACT OWNS A 1990 FORD F150. THE CONTACT STATED THAT THE VEHICLE IS LEAKING GASOLINE. THE VEHICLE IS EXPERIENCING THE SAME FAILURE AS NOTED IN RECALL #'S 89V141000 (FUEL SYSTEM, GASOLINE:STORAGE:AUXILIARY TANK:SELECTOR DEVICES), # 93V125000 ( FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY), AND # 01I008000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER STATED THAT THE VIN WAS INCLUDED IN THE RECALLS, HOWEVER, HIS VEHICLE WAS UNABLE TO GET REPAIRED FREE OF CHARGE DUE TO THE ELAPSED TIME FRAME. THE ENGINE SIZE WAS UNAVAILABLE. THE CURRENT MILEAGE IS 78,000 AND FAILURE MILEAGE WAS 77,000. UPDATED 06/08/07. *JB

NHTSA ID

10190760

Incident

Feb 5, 2007

Mileage

77,000 mi

TL*THE CONTACT OWNS A 1990 FORD F150. THE CONTACT STATED THAT THERE IS AN OVERFLOW OF GAS IN THE REAR TANK FROM THE FRONT TANK. WHEN THIS OCCURS, THE SECOND TANK REACHES ITS MAXIMUM CAPACITY AND CAUSES FUEL SPILLAGE. THIS FAILURE HAS OCCURRED APPROXIMATELY FIVE TIMES. THE DEALER HAS NOT INSPECTED THE VEHICLE TO DETERMINE THE CAUSE OF FAILURE. THERE WAS A RECALL # 93V125000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY) FOR THIS FAILURE IN 1990. THE CONTACT STATED THAT HIS VEHICLE WAS SERVICED FOR THIS RECALL IN 1993. THE CURRENT MILEAGE IS 145,000 AND THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ID

10190175

Incident

Apr 10, 2007

TL*THE CONTACT OWNS A 1990 FORD F150. THE CONTACT STATED THAT THERE WAS SAFETY RECALL # 01I008000, WHICH HAD BEEN EXTENDED 12 YEARS. HOWEVER, THE DEALER AND MANUFACTURER STATED THAT NO RECALL EXISTED. ALL THE CONTACT KNEW WAS THAT THE VEHICLE WAS LEAKING FLUID. THE CURRENT AND FAILURE MILEAGE WERE 120,000. *AK

NHTSA ID

10187456

Incident

Apr 9, 2007

Mileage

120,000 mi

THE FUEL STARTED TO RUN OUT OF THE FRONT FUEL TANK. I LOST MOST OF THE FUEL OUT OF THE REAR TANK THAT SPILLED ON THE ROAD. I THINK THAT THIS IS A FIRE WAITING TO HAPPEN. NOW I DO NOT USE THE REAR TANK TO STOP THE PROBLEM. I HAVE NOT FIXED THE PROBLEM BECAUSE FORD HAS HAD THIS PROBLEM WITH MANY OF THERE TRUCKS AND THEY SHOULD FIX A FUEL PROBLEM. THAT HAS HAPPENED IN MANY OF THERE TRUCKS NO MATTER OF THE MILEAGE OR AGE. *JB

NHTSA ID

10155113

Incident

Jun 13, 2005

Mileage

189,000 mi

GASOLINE BACK UP AND FLOWING OUT BACK TANK, FROM GAS CAP. *JB

NHTSA ID

10151285

Incident

Feb 24, 2006

DT: THE CONTACT STATED THAT WHEN FILLING UP THE REAR FUEL TANK IT WOULD PUMP THE GAS INTO THE FRONT TANK. THE GAS OVERFLOWS OUT ONTO THE SIDE OF THE VEHICLE ONCE THE CONSUMER WOULD START TO DRIVE. THE CONTACT NOTICED THIS ON 9-2-05. HE CONTACTED FORD AND THEY SAID THAT THE RECALL O1I008000 HAD EXPIRED. *AK *MR

NHTSA ID

10135892

Incident

Sep 2, 2005

Mileage

126,000 mi

EVENTS LEADING UP TO EXPLOSION AND FIRE. *JB

NHTSA ID

10130773

Incident

May 24, 2005

Mileage

15,000 mi