RoadVitals

1997 Ford F-150 Body & structure Problems

Owner-reported complaints naming the body or structure system, filed with NHTSA

Data refreshed

Body & structure reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
228
Latest Oct 1, 2021
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
8%
of 2,758 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
14

What this page shows

Reports naming the vehicle structure, frame, body panels, doors, hood and trim. Every record below is an owner-reported complaint about the 1997 Ford F-150 submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 228 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming body or structure

The 25 most recent of 228, in the owner's own words

Body & structure
Filed Oct 1, 2021

The contact owns a 1997 Ford F-150. The contact stated that the rear passenger’s side subframe near the axle of the vehicle was severely corroded. The dealer and the manufacturer were not notified of the failure. The vehicle was not diagnosed nor repaired. The approximate failure mileage was 134,788.

NHTSA ID
11435115
Incident
Oct 1, 2019
Mileage
134,788 mi
Body & structureElectricalEngine
Filed Jan 9, 2021
Fire reported

DECEMBER 3, 2020...MY HUSBAND DROVE THE TRUCK OVER TO A FRIENDS HOUSE. AFTER BEING THERE FOR APPROXIMATELY 2 HOURS HIS FRIEND WALKED IN THE BUILDING WHERE HE WAS AND SAID, 'HEY MAN, YOUR TRUCK IS ON FIRE!' EVERYONE RUSHED OUTSIDE TO SEE THE TRUCK WAS IN FACT ON FIRE. THEY CALLED THE FIRE DEPARTMENT WHO CAME AND FINISHED EXTINGUISHING THE FIRE. IT APPEARS THE FIRE STARTED ON THE DRIVERS SIDE NEAR THE TIRE, OR BEHIND THE DASH. I DID NOT EVEN THINK TO CHECK FOR A RECALL, BUT A FRIEND TOLD ME TO CHECK BECAUSE HE WAS AWARE THERE WAS A RECALL. SURE ENOUGH, THERE IS A RECALL AND IT DESCRIBES WHAT HAPPENED TO MY TRUCK EXACTLY. NHTSA RECALL NUMBER: 05V017000 DATE: JAN 27, 2005 FORD RECALL NUMBER: 05528

NHTSA ID
11387331
Incident
Dec 3, 2020
Body & structure
Filed Jan 13, 2020

MY 3RD DOOR WON'T OPEN AND IT'S A SERIOUS SAFETY ISSUE. I HAVE KIDS AND IT'S THE ONLY VEHICLE I HAVE TO TRANSPORT THEM AROUND. I WENT TO YOUTUBE AND FOUND THAT SOME CHEAP PLASTIC RETAINERS THAT'S CLIPPED TO CABLES ARE BROKEN. THE RETAINERS OPEN THE TOP AND BOTTOM OF THE DOOR. PLEASE HELP. THANKS

NHTSA ID
11298962
Incident
Dec 10, 2019
Mileage
198,000 mi
Body & structure
Filed Jan 12, 2020

I WENT TO OPEN MY 3RD DOOR ON THE LEFT SIDE OF MY F 150 AND IT WOULD NOT OPEN. I TRIED BOTH LATCHES ON THE OUTSIDE AND IN INNER DOOR FRAME BUT NO LUCK. I WAS PARKED AT THE TIME WHEN I WAS TRYING TO GET SOME ITEMS OUT OF MY BACK SEAT. I HAVE NOTHING TO UPLOAD AT THIS TIME.

NHTSA ID
11298839
Incident
Dec 10, 2019
Mileage
198,000 mi
Body & structureFuel system
Filed Sep 18, 2018

TL* THE CONTACT OWNS A 1997 FORD F-150. THE CONTACT STATED THAT THE FRONT TO REAR FUEL STRAPS FRACTURED ON THE DRIVER'S SIDE WITHOUT WARNING. THE FAILURE CAUSED THE FUEL LINES AND FUEL TANK TO FRACTURE. THE CONTACT REPLACED THE FUEL STRAPS, FUEL LINES, AND FUEL TANK DUE TO THE FAILURE. THE CONTACT WAS NOT NOTIFIED OF NHTSA CAMPAIGN NUMBER: 11V385000 (FUEL SYSTEM, GASOLINE); HOWEVER, THE VIN WAS INCLUDED. THE DEALER (REINEKE FORD LINCOLN OF LIMA, 419-223-3673, 1360 GREELY CHAPEL RD, LIMA, OH 45804) WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE NEEDED TO BE RESTORED TO ITS ORIGINAL CONDITION TO PERFORM THE RECALL REPAIR. THE DEALER REFUSED TO REPAIR THE VEHICLE, INDICATING THAT THE CONTACT WELDED THE DRIVER'S SIDE REAR FUEL STRAP. THE RECALL REPAIR WAS NOT PERFORMED. THE MANUFACTURER ALSO INDICATED THAT THE VEHICLE NEEDED TO BE RESTORED TO ITS ORIGINAL CONDITION TO PERFORM THE RECALL REPAIR. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NHTSA ID
11130058
Incident
Mar 1, 2016
Body & structure
Filed Sep 14, 2016

TL* THE CONTACT OWNS A 1997 FORD F-150. WHILE LOOKING UNDERNEATH THE VEHICLE, THE CONTACT NOTICED SECTIONS THAT WERE RUSTED ALL THE WAY THROUGH. THE BUMPER AND STEPS NEAR THE DOORS WERE ALSO RUSTED AND SLIGHTLY DETACHED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 177,582.

NHTSA ID
10906372
Incident
May 1, 2016
Mileage
177,582 mi
Body & structure
Filed Nov 24, 2015

TL* THE CONTACT OWNS A 1997 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING AT 3 MPH, THE SPARE TIRE DETACHED FROM UNDERNEATH THE VEHICLE. UPON INSPECTION, THE CONTACT NOTICED THAT THE CABLE THAT STRAPPED THE SPARE TIRE UNDERNEATH THE VEHICLE HAD FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 190,000. UPDATED 04/07/16*LJ

NHTSA ID
10806545
Incident
Nov 19, 2015
Mileage
190,000 mi
Body & structure
Filed Dec 15, 2014

TL* THE CONTACT OWNS A 1997 FORD F-150. THE CONTACT STATED THAT THE FRAME WAS COMPLETELY RUSTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FRAMEWORK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 180,303.

NHTSA ID
10664429
Incident
Dec 15, 2014
Mileage
180,303 mi
Body & structureSteering
Filed Jul 30, 2014

TL* THE CONTACT OWNS A 1997 FORD F-150. THE CONTACT STATED THAT THE ENTIRE SUBFRAME OF THE VEHICLE WAS SEVERELY CORRODED. THE DEALER STATED THAT THE ENTIRE SUBFRAME AND RACK AND PINION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 167,166.

NHTSA ID
10617619
Incident
Aug 2, 2011
Mileage
167,166 mi
Body & structureSuspension
Filed Oct 10, 2013

I NOTICED EXTREME RUST THAT HAS EATEN AWAY PARTS OF FRAME AND SUSPENSION. *TR

NHTSA ID
10547540
Incident
Oct 10, 2013
Mileage
97,789 mi
Body & structure
Filed Mar 31, 2013

AFTER CHECKING MY VEHICLE OVER I NOTICED THAT THE FRAME IN THE BACK PASSENGER SIDE IS RUSTED THRU. I RESEARCHED ONLINE AND FOUND OUT THIS IS A CONDITION COMMON WITH THIS YEAR OF TRUCK AND STYLE. IS THERE GOING TO BE A RECALL SINCE THERE ARE SO MANY VEHICLES THIS YEAR WITH THE SAME PROBLEM? I HAVE DRIVEN FORDS FOR YEARS AND HAVE NEVER EXPERIENCED THIS EXTEND OF RUST IN ANY OF MY OTHER VEHICLES. *TR

NHTSA ID
10505142
Incident
Mar 31, 2013
Mileage
189,000 mi
Body & structureBrakes
Filed Jun 18, 2012

TL* THE CONTACT OWNS A 1997 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, THE FRONT DRIVER'S SIDE OF THE FRAME FRACTURED. THE BRAKE LINES WERE BROKEN AND THE VEHICLE LOST BRAKING ABILITY. THE CONTACT STATED THAT THERE WAS RUST AND CORROSION ON THE SURFACE OF THE FRAME, BUT THERE WERE NO SIGNS OF CRACKS PRIOR TO THE FAILURE. THE CONTACT WAS CONCERNED SINCE THE DRIVER WAS ALMOST INVOLVED IN A CRASH. THE VEHICLE WAS NOT TAKEN TO A DEALER OR MECHANIC FOR A DIAGNOSTIC TEST OR REPAIR. THE MANUFACTURER WAS MADE AWARE AND NO ASSISTANCE WAS PROVIDED. THE FAILURE AND CURRENT MILEAGES WERE 205,000.

NHTSA ID
10462046
Incident
Jun 15, 2012
Mileage
205,000 mi
Body & structure
Filed Mar 12, 2012

TL* THE CONTACT OWNS A 1997 FORD F-150. THE DRIVER WAS TRAVELING APPROXIMATELY 10 MPH WHEN THE CONTACT, WHO WAS STANDING OUTSIDE OF THE VEHICLE, HEARD A LOUD BANG AND NOTICED THAT THE SPARE TIRE CABLE FRACTURED AND CAUSED THE SPARE TIRE TO FALL FROM UNDER THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTICS. THE MECHANIC REPLACED THE SPARE TIRE CABLE. THE APPROXIMATE FAILURE MILEAGE WAS 314,000.

NHTSA ID
10451232
Incident
Jul 15, 2011
Mileage
314,000 mi
Body & structureBrakesFuel system
Filed Dec 23, 2011

TL* THE CONTACT OWNS A 1997 FORD F-150. THE CONTACT STATED THAT THE SPARE TIRE CABLE, EXHAUST SYSTEM MANIFOLD, FUEL TANK STRAP, BRAKE LINE, BOLTS, ERG VALVE, AND THE FRAME WERE RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DENIED TO BUY THE VEHICLE BACK OR PROVIDE ANY ASSISTANCE. THE FAILURE MILEAGE WAS 220,000 AND THE CURRENT MILEAGE WAS 322,000.

NHTSA ID
10441062
Incident
Sep 1, 2009
Mileage
220,000 mi
Body & structure
Filed Nov 28, 2011

TL* THE CONTACT OWNS A 1997 FORD F-150. WHILE PARKED, THE CONTACT NOTICED THAT THE REAR FRAME WAS SEVERELY CORRODED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTICS. THE MECHANIC STATED THAT THE VEHICLE COULD NOT BE REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 170,000.

NHTSA ID
10437527
Incident
Aug 1, 2011
Mileage
170,000 mi
Body & structureOther / unspecified
Filed Nov 7, 2011

TL* THE CONTACT OWNS A 1997 FORD F-150. THE CONTACT STATED THAT THE VEHICLE EMITTED A LOUD, ABNORMAL NOISE WHEN DRIVING AT VARIOUS SPEEDS 5 MPH AND ABOVE. AFTER INSPECTING THE VEHICLE, HE NOTICED THAT THE SPARE TIRE WAS FRACTURED FROM THE HARNESS AND A CABLE WAS ALSO FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED BY A DEALER. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE AND HE CURRENT MILEAGES WERE APPROXIMATELY 84,000. THE CONSUMER STATED THE CABLE HOLDING THE SPARE TIRE BROKE WHILE DRIVING. THE SPARE TIRE FELL TO THE GROUND. UPDATED 01/19/12

NHTSA ID
10434738
Incident
Nov 4, 2011
Mileage
84,000 mi
Body & structureFuel system
Filed Jul 19, 2011

OWN A 1997 FORD F-150 RECENTLY NOTICED THAT THE GAS TANK STRAPS HAVE RUSTED OUT. THE CENTER STRAP HAS COMPLETELY BROKE IN TWO DUE TO RUST CORROSION TILTING THE TANK, AND CAUSING GAS SPILLAGE DURING FUELING CREATING A FIRE AND/OR EXPLOSIVE DANGER. *KB

NHTSA ID
10413544
Incident
Jul 15, 2011
Mileage
180,000 mi
Body & structureFuel system
Filed Mar 23, 2011

I HAVE A 1997 F-150 WITH JUST OVER 150,000 MILES AND LOST BOTH STRAPS JUST AFTER FILLING UP AND GOING OVER TRAIN TRACKS @ 25 MPH. THE ONLY THING HOLDING IT ON WAS THE FUEL LINES, HOPE THERE IS NOT MAJOR DAMAGE THERE. I HAD THE TANK REPLACED ABOUT 3 YEARS PRIOR. UPDATED 08/01/11 *BF THE CONSUMER STATED THERE WAS NO FUEL SPILL. BOTH OF THE STRAPS BROKE, DUE TO RUST. UPDATED 08/02/11 *TR

NHTSA ID
10392686
Incident
Mar 23, 2011
Mileage
150,585 mi
Body & structureFuel system
Filed Feb 25, 2011

1997 F-150 WAS FUELING UP VEHICLE AND HEARD POP AND LOOKED UNDER VEHICLE AND THE REAR GAS TANK STRAP HAD BROKEN FREE OF THE SLIDE IN ATTACHMENT ON THE OUTBOARD SIDE OF THE TANK. THE STRAP WAS IN PERFECT CONDITION BUT THE REAR SLIDE IN MOUNTING POINT ON THE CROSS MEMBER HAD ROTTED OUT COMPLETELY. THE FRONT SLIDE IN POINT DID NOT HAVE ANY CORROSION ON IT. DEALER DID NOT WANT ANYTHING TO DO WITH IT. TRUCK WAS PURCHASED USED FROM A LARGE CAR DEALER IN JUNE 2010. *TR

NHTSA ID
10384509
Incident
Nov 27, 2010
Mileage
125,000 mi
Body & structure
Filed Jan 10, 2011

I HAVE A 1997 FORD F-150, I WAS CHANGING THE FRONT BRAKE PADS AND NOTICED A LOT OF RUST ON THE FRAME AND BASICALLY EVERY THING ELSE UNDER THE BODY. I TOOK A SCREWDRIVER AND PUSHED IT ALL THE WAY THROUGH THE SUSPENSION TRAVEL STOP. THERE ARE BIG CHUNKS OF RUSTY METAL FALLING OFF OF IT AT LEAST EVERY THREE OR FOUR MONTHS APART. I CAN TAKE MY FINGER AND PUSH THROUGH THE FRONT BUMPER. ALL THE BOLTS ON THE EXHAUST MANIFOLDS AND COLLECTORS ARE RUSTED OFF OR ALL MOST RUSTED OFF. TO FIX THE EXHAUST IT WILL COST AROUND $700.00, IF THE DEALER DONE THE REPAIRS IT WOULD COST MUCH MORE. THE GAS TANK STRAPS LOOKS REAL RUSTY ALSO. IN MY 54 YEARS OF LIFE I HAVE NEVER SEEN A FRAME AND THE UNDERSIDE OF A VEHICLE RUST SO BAD. I LIVE IN THE SOUTH SO THE TRUCK DID NOT SEE MUCH SALT. *TR

NHTSA ID
10375411
Incident
Sep 18, 2010
Mileage
120,000 mi
Body & structureFuel system
Filed Jan 4, 2011

1997 F150 FORD LARIAT SUPER CAB 4X4 WITH 83,262 MILES, THE VEHICLE HAS EXCESSIVE RUST ON PANELS, FRAME, FRAME SUPPORTS AND UNDERCARRIAGE COMPONENTS; SOME OF THE FRAME/ FRAME SUPPORTS HAVE SIGNIFICANT HOLES AND HAS NO STRUCTURAL INTEGRITY. THE SAFETY DESIGN INTENT OF THE VEHICLE HAS BEEN COMPROMISED DUE TO THE SEVERE RUST; IN A CRASH CONDITION THE VEHICLE OCCUPANTS' SAFETY WOULD BE JEOPARDIZED. DECEMBER 3, 2010 THE VEHICLE WAS DRIVEN IN THE VILLAGE OF OXFORD, MI. APPROXIMATELY 25 MILE PER HOUR AND THE FRONT GAS TANK STRAP FAILED (RUSTED-OUT). THE GAS TANK FELL TO THE PAVEMENT AND LEFT THE VEHICLE INOPERABLE. THERE WERE NO OCCUPANT INJURIES, BUT GASOLINE CONTAINMENTS WERE LEAKED AT THE SCENE. THE VEHICLE WAS TOWED BY FLATBED TRUCK TO SKALNEK FORD, LAKE ORION, MI FOR REPAIRS COSTING $773.42. *TR UPDATED 1/12/2012 *LN *TR

NHTSA ID
10374626
Incident
Dec 3, 2010
Mileage
83,262 mi
Body & structure
Filed Nov 22, 2010

TL*THE CONTACT OWNS A 1997 FORD F-150. WHILE DRIVING APPROXIMATELY 35 MPH OVER A BUMP, THE VEHICLE BEGAN TO TILT TOWARDS THE FRONT DRIVER SIDE. THE VEHICLE WAS PARKED. WHEN THE CONTACT INSPECTED, HE NOTICED THAT THERE WERE TACK WELDING MARKS ON THE FRAME ON THE FRONT DRIVER SIDE. THE VEHICLE HAD NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 140,000.

NHTSA ID
10367103
Incident
Nov 15, 2010
Mileage
140,000 mi
Body & structureTires & wheels
Filed Apr 16, 2010

DRIVING AT 40 MPH IN 1997 FORD F-150 PICKUP ON 4 LANE HIGHWAY. HEARD NOISE TOWARDS REAR OF VEHICLE. NO COLLISION SPARE TIRE EXITED BOTTOM OF BED . BOUNCED ON ROADWAY ACROSS TRAFFIC ON OTHER SIDE OF 4 LANE ON COMING TRAFFIC BEHIND THEN AND IN FRONT OF VEHICLES. SOMEHOW NO ONE COLLIDED WITH THE ROLLING SPARE TIRE AS IT EXITED THE ROADWAY TO THE SHOULD OF ROADWAY. TIRE NOW IN BED OF TRUCK NOT UNDERNEATH UNTIL I CAN REPAIR DUE TO BROKEN CABLE THAT SUPPORTED TIRE. *TR

NHTSA ID
10326073
Incident
Apr 14, 2010
Mileage
168,112 mi
Body & structure
Filed Dec 14, 2008

THE FRAME ON MY 1997 FORD F150 HAS RUSTED THROUGH, CAUSING THE SHOCK AND SPRING MOUNTS TO BREAK. FORD WILL NOT ACKNOWLEDGE ANY PROBLEMS. *TR

NHTSA ID
10251707
Incident
Oct 16, 2008
Mileage
111,000 mi
Body & structureInterior & seats
Filed Jan 13, 2008
9 injuries reported

DOORS HAVE STRESS CRACKS ON UPPER FRAME,I'VE PAID TO HAVE REPAIRED ONCE,WHEN I APPROACHED DEALER THEY SAID O RECALL ON THAT PROBLEM, WOULD NOT HELP,NOW DOOR SWITCHES KEEP INTERIOR LIGHTS ON TILL IT GOES OFF ON POWER SAVER,DOOR AJAR LIGHT STAYS ON WHEN MOISTURE CONDITION/RAIN,SNOW SLEET AND SO ON. *TR

NHTSA ID
10214637
Incident
Feb 20, 2003
Mileage
89,000 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

Categories with enough reports to have a page of their own

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .