RoadVitals

2003 Ford F-250 Sd Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
178
Latest Jul 10, 2019
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
15
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
16

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2003 Ford F-250 Sd, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

74
reports

From owner reports, verbatim

5.4 LITER MOTOR BLOWS SPARK PLUGS OUT OF THE ENGINE, BECAUSE SOME MORON AT FORD DESIGNED AN ENGINE WITH 2 OR 3 THREADS PER PLUG PORT ON ALUMINUM HEADS. FORD IS PAYING A CLASS-ACTION LAWSUIT FOR MODEL YEARS 2004 - 2008, BUT MINE IS A 2003. THANKS FOR THE SCREW-JOB, FORD.

NHTSA ID 10809880 · filed Dec 13, 2015

A SPARK PLUG BLEW OUT WHILE ACELERATING FROM A STOP SIGN, THIS HAS HAPPENED 3 SEPARATE OCCASIONS. A SMELL OF UNBURNT FUEL WAS PRESENT WHILE DRIVING TO FORD DEALER FOR REPAIR.

NHTSA ID 10726943 · filed Jun 23, 2015
All 74 reports naming engine

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

24
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. WHILE THE VEHICLE WAS PARKED, THE CONTACT NOTICED THAT THE FUEL TANK WAS HANGING DOWN. THE CONTACT LOOKED UNDERNEATH THE VEHICLE AND SAW THAT THE FUEL TANK STRAP WAS FRACTURED AND THE FUEL GAUGE WAS DAMAGED. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN A RECALL. THE FAILURE MILEAGE WAS 49,000.

NHTSA ID 11230742 · filed Jul 10, 2019

THE REAR FUEL TANK STRAP FAILED WHILE TRAVELING ON A STATE HIGHWAY.

NHTSA ID 11150844 · filed Nov 11, 2018
All 24 reports naming fuel system

Tires & wheels

Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.

18
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2003 FORD F-250 EQUIPPED WITH BF GOODRICH ULTRA ALL RANGE TIRES, LINE SIZE: P235/85/R16. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE REAR PASSENGER SIDE TIRE BLEW OUT. THE CONTACT MENTIONED THAT AFTER INSPECTING ALL THE TIRES, HE NOTICED THAT THE TIRE TREAD WAS WEARING PREMATURELY AND HAD STARTED SEPARATING. THE VEHICLE WAS TAKEN TO A TIRE SHOP. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE TIRES WERE NOT REPLACED. THE TIRE FAILURE MILEAGE WAS 85,151. THE VEHICLE CURRENT MILEAGE WAS 86,000. UPDATED 03/17/15*LJ UPDATED 08/25/2017*CT

NHTSA ID 10626658 · filed Aug 20, 2014

THREAD SEPARATION , THIS IS THE SECOND BFG TIRE THAT HAS SEPARATED REFER TO ODI NUMBER 10508448. *TR

NHTSA ID 10531692 · filed Jul 24, 2013
All 18 reports naming tires & wheels

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

15
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE VEHICLE SHOOK VIOLENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 170,000 AND THE CURRENT MILEAGE WAS 228,000. *TR

NHTSA ID 10513728 · filed May 28, 2013

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. THE CONTACT STATED THE STEERING WHEEL WAS LOOSE WHILE DRIVING. THE FAILURE MADE IT VERY DIFFICULT TO CONTROL THE VEHICLE, ESPECIALLY WHEN MAKING A LEFT OR RIGHT TURN. THE DEALER ADVISED THE CONTACT THAT THE FAILURE WAS CAUSED BY THE PITMAN ARM. THE DEALER ALSO STATED THERE WAS A TECHNICAL SERVICE BULLETIN (16515) FOR THE PITMAN ARM AND THERE WAS NO RECALL. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 85,000 AND THE CURRENT MILEAGE WAS 87,000.

NHTSA ID 10457351 · filed May 3, 2012
All 15 reports naming steering

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

15
reports

From owner reports, verbatim

I HAVE HAD SEVERAL PROBLEMS WITH THE SPARK PLUGS BLOWING OUT OF MOTOR AND BREAKING COIL CAUSING IT TOO LEAK FUEL VAPORS OUT POSSIBLY CAUSING A FIRE THIS HAS HAPPENED SEVERAL TIMES. THREE DIFFERENT CERTIFIED MECHANICS HAVE ADVISED THIS IS CAUSED TO DEFECT IN THE ALUMINUM HEADS FROM FACTORY NOT HAVING ENOUGH THREADS CAUSING THE SPARK PLUG TO BLOW OUT. POSSIBLY CAUSING INJURY OR FIRE. THIS ISSUE NEEDS ADDRESSED AS IT IS A SAFETY CONCERN. WE HAD A SMALL ENGINE FIRE CAUSING SLIGHT DAMAGE TO ENGINE COMPARTMENT THAT HAD TO BE REPAIRED.

NHTSA ID 10871769 · filed Jun 1, 2016

TRUCK BEGAN BLOWING FUSE #45, RESULTING IN A LOSS OF INSTRUMENTS AND NO THROTTLE ACTIVATION AVAILABLE. SEEMS TO OCCUR MOST OFTEN WHEN TURNING LEFT, AND/OR WHEN SHIFTING FROM PARK OR REVERSE INTO DRIVE, OR DRIVE INTO REVERSE OR PARK. HAS RESULTED IN A LOSS OF POWER IN ALL OF THE ABOVE SITUATIONS, WITH THE ENGINE ONLY IDLING. IF THIS OCCURS WHILE HEADING UPHILL, VEHICLE WILL NOT MOVE. INTERNET SEARCH REVEALS THIS SEEMS TO BE A FAIRLY COMMON PROBLEM, AND IS DUE TO INSULATION BEING RUBBED OFF PART OF THE WIRING HARNESS THAT RUNS THROUGH THE STEERING COLUMN. SAME RESEARCH INDICATES FORD CHANGED THE ROUTING OF THE WIRING HARNESS IN LATE 2003. I BELIEVE THIS SITUATION SHOULD BE REPAIRED FREE OF CHARGE BY FORD. *TR

NHTSA ID 10426540 · filed Sep 20, 2011
All 15 reports naming electrical

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

13
reports

From owner reports, verbatim

I WAS TRAVELING ON THE HIGHWAY DURING FIVE O CLOCK TRAFFIC AT A SPEED OF APPROXIMATELY 40 MPH WHEN SUDDENLY THE VEHICLES IN FRONT OF ME BEGAN CRASHING INTO EACH OTHER. I PRESSED MY FOOT ON THE BRAKE PEDAL TO STOP AND SUDDENLY THE PEDAL WENT STRAIGHT TO THE FLOOR AND I SMASHED INTO THE BACK OF THE CAR IN FRONT OF ME. TODAY THE AUTO SHOP HANDLING THE REPAIRS CALLED ME IN TO LOOK AT WHAT HAPPENED. THE MASTER CYLINDER BROKE COMPLETELY FREE FROM THE BOOSTER. THE METAL BRACKETS BROKE IN HALF AND SEPARATED CAUSING THE LOSE OF BRAKES AND THE ACCIDENT. I HAVE PHOTOS OF THE MASTER CYLINDER BLOWN AWAY FROM THE BOOSTER. *TR

NHTSA ID 10559952 · filed Jan 14, 2014

TRUCK IS LIGHTLY USED. TODAY I HOOKED UP THE HORSE TRAILER TO HAUL HORSES AND WHEN I WAS HEADED DOWN THE DRIVEWAY AND USED THE BRAKES THEY COMPLETELY FAILED. I ENGAGED THE TOW MODE ON THE TRANSMISSION AND USED THE E-BRAKE TO STOP. THERE WAS NO WARNING JUST BRAKE PEDAL TO THE FLOOR FAILURE. IF THIS FAILURE OCCURRED 2 MINUTES LATER I WOULD OF BEEN AT HIGHWAY SPEED. THERE WAS A LARGE LEAK ON THE MAIN BRAKE LINE ABOVE THE REAR FUEL TANK. I INSPECTED THE MAIN BRAKE LINE AND EVERY PLACE THE BRAKE LINE IS ATTACHED TO THE FRAME THERE IS SIGNIFICANT CORROSION OF THE BRAKE LINE . 2 INCHES FROM THE ATTACHMENT THE BRAKE LINE LOOKS BRAND NEW. LOOKS LIKE THE ENGINEERS USED A DISSIMILAR METAL AND CAUSED A CORROSION CELL. 10 YEAR OLD TRUCK AND I AM SPENDING $800.00 TO REPLACE THE ENTIRE MAIN BRAKE LINE. THIS TYPE OF FAILURE ON A $50,000 TRUCK SHOULD NOT BE HAPPENING. DEALER SAYS HE HAS NEVER SEEN THIS BEFORE. THIS IS A SERIOUS SAFETY FAILURE. *JB

NHTSA ID 10541910 · filed Sep 4, 2013
All 13 reports naming brakes

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

13
reports

From owner reports, verbatim

VEHICLE HAS 7.3 LITER DIESEL ENGINE AND THE FORD 4R100 AUTOMATIC TRANSMISSION AND 4 WHEEL DRIVE. TRANSMISSION FAILED AT ABOUT 88,000 MILES DESPITE PROPER SERVICING SINCE NEW. IT WOULD INTERMITTENTLY STOP SHIFTING IN NORMAL USE AND BEGAN TO SLIP BADLY. ONLY SECOND GEAR WAS STILL WORKING WHEN I GOT IT TO THE DEALER THE NEXT DAY. THE TRANSMISSION WAS REPLACED AT MY EXPENSE ($3500+). THE REPLACEMENT TRANSMISSION FAILED IN A SIMILAR WAY AT ABOUT 135,000 MILES DESPITE BEING SERVICED AS REQUIRED BY THE DEALER. THEY ARE UNABLE TO OBTAIN A VALVE BODY FOR THIS TROUBLESOME ASSEMBLY AND IT HAS BEEN AT THE DEALER FOR NEARLY TWO WEEKS. THIS MODEL OF TRANSMISSION IS DEFECTIVE AND DANGEROUS ESPECIALLY IF YOU ARE TOWING AND LOSE ENGINE BRAKING DUE TO THE TRANSMISSION FAILING. FORD NO LONGER USES THIS TRANSMISSION AS IT HAS A HIGH FAILURE RATE. THE BODY HAS RUSTED THROUGH AT ONE OF THE CAB CORNERS AND OVER BOTH REAR WHEEL WELLS. FORD REPAIRED THE RUST THROUGH ONCE UNDER WARRANTY BUT THE RUST THROUGHS CONTINUE AND HAVE A NEGATIVE EFFECT ON THE INTEGRITY OF THE VEHICLE STRUCTURE AND PROTECTION OF IT'S OCCUPANTS IN THE EVENT OF A CRASH. A RUSTED BODY WOULD NOT PROTECT OCCUPANTS AS WELL AS AN AN UNRUSTED ONE. *KB

NHTSA ID 10437474 · filed Nov 28, 2011

TRANSMISSION COOLER SUPPLY LINE (METAL TUBING NOT HOSE ELEMENT) DEVELOPED A LEAK DUE TO LONG TERM CONTACT WITH THE ENGINE SUPPORT FRAME CROSSMEMBER. LONG TERM CONTACT RESULTED IN A .25 INCH WIDE X .5 INCH LONG FLAT AREA WORN INTO TUBE WALL WITH A PIN HOLE SIZE PENETRATION THRU THE TUBE WALL. FLUID PRESSURE INSIDE THE TUBE IN COMBINATION WITH THE PIN HOLE SIZE PENETRATION RESULTED IN A SPRAYING LEAK FROM THE TUBE WHICH COATED THE UNDERCARRIAGE OF THE TRUCK AND THE TRAILER THAT WAS IN TOW AT THE TIME OF FAILURE. THE BRAKING SURFACES ON ALL FOUR WHEELS OF THE TRUCK WERE COATED WITH TRANSMISSION FLUID. THE LOW VOLUMETRIC FLOWRATE OF THE LEAK ALLOWED FOR CONTINUED OPERATION OF THE VEHICLE FOR SEVERAL HOURS (AT NIGHT ON FAIRLY LEVEL TERRAIN) WITHOUT ANY INDICATION OF THE ONGOING LEAKAGE. THIS ALLOWED FOR THE UNDERCARRIAGE OF THE VEHICLE INCLUDING THE BRAKING SURFACES TO BE COATED WITH FLUID. THE LEAKAGE WAS IDENTIFIED WHEN THE TRANSMISSION TEMPERATURE GAUGE INDICATED HOT WHILE TRANSITIONING TETON PASS FROM JACKSON WYOMING. INSPECTION OF THE TUBING INSTALLATION REVEALED THAT THE DIRECT CAUSE OF THE LEAKAGE WAS THE AFORE MENTIONED LONG TERM CONTACT WITH THE ENGINE SUPPORT FRAME CROSSMEMBER. THE ROOT CAUSE OF THE ISSUE IS EITHER DESIGN TOLERANCE FOR THE TUBING INSTALLATION OR INCORRECT INSTALLATION OF THE TUBING AT ORIGINAL ASSEMBLY. THE CLAMPING PROVISION DESIGNED INTO THE TUBING INSTALLATION (ATTACHED TO THE SIDE OF THE ENGINE BLOCK ADJACENT TO THE OIL PAN) IN COMBINATION WITH THE INSUFFICIENT LENGTH OF THE TUBING SECTION CROSSING OVER THE ENGINE SUPPORT FRAME CROSSMEMBER RESULTED IN PRELOADED CONTACT BETWEEN THE TUBE AND THE FORWARD EDGE OF THE CROSSMEMBER. AT THE TIME OF THE FAILURE NO REPLACEMENT PARTS WERE AVAILABLE SO THE DAMAGED SECTION OF THE TUBING WAS REMOVED AND REPLACED WITH HIGH PRESSURE HYDRAULIC HOSE. THE REMOVED SECTION OF TUBING WAS RETAINED AND IS AVAILABLE FOR INSPECTION. THE TRUCK REMAINS IN THE TEMPORARY REPAIRED CONDITION AT THIS TIME. *TR

NHTSA ID 10361624 · filed Oct 21, 2010
All 13 reports naming transmission

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

11
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2003 FORD F-250 SUPER DUTY. WHILE ATTEMPTING TO USE THE CRUISE CONTROL, THE VEHICLE SPEED FUNCTION WOULD NOT WORK. THE CONTACT STATED THAT THE SWITCH BECAME HOT AND FAILED. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V399000 (VEHICLE SPEED CONTROL). THE FAILURE MILEAGE WAS 85,000.

NHTSA ID 10825075 · filed Feb 9, 2016

2003 FORD F-250. CONSUMER WRITES IN REGARDS TO SPEED CONTROL DEACTIVATION SWITCH FIRE. *SMD THE CONSUMER STATED THE VEHICLE WOULD OCCASIONALLY STALL AND RE-START, DUE TO VEHICLE MOMENTUM, BUT IT STALLED COMING TO A LOW RPM IDLE, OR STOP. WHEN IT STALLED, IT GAVE NO CODE WARNINGS OR DASH LIGHT INDICATOR. HE RESET THE IGNITION KEY AND RE-STARTED THE VEHICLE. THE LOCAL FORD DEALER COULD NOT FIND A PROBLEM. AFTER THE RECALL WAS PERFORMED, THE CONSUMER DID NOT EXPERIENCE ANY MORE PROBLEMS. *JB

NHTSA ID 10615461 · filed Jul 28, 2014
All 11 reports naming driver assistance

Suspension

Reports naming suspension components — springs, struts, shocks, control arms and related hardware.

10
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2003 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE VEHICLE SHOOK VIOLENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 170,000 AND THE CURRENT MILEAGE WAS 228,000. *TR

NHTSA ID 10513728 · filed May 28, 2013

I OWN A 2003 F-250 SUPERDUTY EXTENDED CAB TWO WHEEL DRIVE FORD PICK-UP, THE FRONT END WILL SHAKE VIOLENTLY AT AROUND 55 MILES AN HOUR WHEN YOU HIT A BUMP IN THE ROAD OR EVEN MAKING A SLIGHT RIGHT HAND CURVING TURN ON THE HIGHWAY. IT IS SO BAD THAT I HAVE TO PULL OF THE HIGHWAY TO KEEP CONTROL OF THE TRUCK. I REPLACED THE SHOCKS WITH MONROE GAS MAGNUM SHOCKS , NO CHANGE FOR THE BETTER. *TR

NHTSA ID 10333847 · filed May 29, 2010
All 10 reports naming suspension

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

7
reports

From owner reports, verbatim

TL* THE CONTACT OWNS A 2003 FORD F250 SD. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE CLUTCH FAILED. UPON FURTHER INSPECTION THE CONTACT NOTICED THAT THE PLASTIC BUSHING HAD FAILED AND THE ROD WAS DETACHED FROM THE CLUTCH. THE CONTACT WENT TO THE DEALER, PURCHASED A NEW BUSHING AND REPAIRED THE VEHICLE HIMSELF. THE RECENT FAILURE WAS THE SECOND CLUTCH FAILURE ON THE VEHICLE. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 58,000. UPDATED 10/24/12 *CN UPDATED 11/9/2012 *JS

NHTSA ID 10477054 · filed Sep 25, 2012

TRUCK BEGAN BLOWING FUSE #45, RESULTING IN A LOSS OF INSTRUMENTS AND NO THROTTLE ACTIVATION AVAILABLE. SEEMS TO OCCUR MOST OFTEN WHEN TURNING LEFT, AND/OR WHEN SHIFTING FROM PARK OR REVERSE INTO DRIVE, OR DRIVE INTO REVERSE OR PARK. HAS RESULTED IN A LOSS OF POWER IN ALL OF THE ABOVE SITUATIONS, WITH THE ENGINE ONLY IDLING. IF THIS OCCURS WHILE HEADING UPHILL, VEHICLE WILL NOT MOVE. INTERNET SEARCH REVEALS THIS SEEMS TO BE A FAIRLY COMMON PROBLEM, AND IS DUE TO INSULATION BEING RUBBED OFF PART OF THE WIRING HARNESS THAT RUNS THROUGH THE STEERING COLUMN. SAME RESEARCH INDICATES FORD CHANGED THE ROUTING OF THE WIRING HARNESS IN LATE 2003. I BELIEVE THIS SITUATION SHOULD BE REPAIRED FREE OF CHARGE BY FORD. *TR

NHTSA ID 10426540 · filed Sep 20, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Other / unspecified

Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.

5
reports

From owner reports, verbatim

I HAVE AMERICAN EAGLE - 20 " EAGLE ALLOY WHEELS. THEY ARE APPROXIMATELY 24 MONTHS OLD. THIS SUMMER A SPOKE CRACKED ALL THE WAY THROUGH ON ONE WHEEL. THE DEALER WOULD NOT WARRANTY IT AND I HAD TO PURCHASE A REPLACEMENT. THIS WEEK I NOTICED ANOTHER OF THE WHEELS CRACKED ALL THE WAY THROUGH. I HAVE NOT HIT ANY MAJOR POT HOLES, CURBS OR ANYTHING ELSE. MY TRUCK IS NOT A WORK TRUCK OR USED FOR MUDDING OR OFF ROAD, IT IS A PAVEMENT PRINCESS DRIVEN BACK AND FORTH TO WORK. I AM WORRIED THERE IS A MANUFACTURER DEFECT AND THAT THE WHEELS ARE NOT SAFE.

NHTSA ID 10935359 · filed Dec 14, 2016

FORD F250 SUPER DUTY 6.0L DIESEL; 130,000 MILES HIGH PRESSURE OIL PUMP GOES OUT. ALL FUEL INJECTORS NEED REPLACING, HIGH PRESSURE FUEL REGULATOR DISINTEGRATES. AT 99,000 THE TURBO HAD A LEAK, WE HAD TO HAVE THE TRUCK TOWED TO FORD DEALER. THIS TRUCK SHOULD NOT NEED THESE REPAIRS THIS SOON, SOMETHING IS WRONG. DAD WAS A DIESEL MECHANIC, THIS IS VERY FAULTY EQUIPMENT. TRUCK HAS HAD ALL REGULAR MAINTENANCE. TRUCK JUST LOSES POWER SUDDENLY. *TR

NHTSA ID 10264249 · filed Apr 6, 2009

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

4
reports

From owner reports, verbatim

VEHICLE HAS 7.3 LITER DIESEL ENGINE AND THE FORD 4R100 AUTOMATIC TRANSMISSION AND 4 WHEEL DRIVE. TRANSMISSION FAILED AT ABOUT 88,000 MILES DESPITE PROPER SERVICING SINCE NEW. IT WOULD INTERMITTENTLY STOP SHIFTING IN NORMAL USE AND BEGAN TO SLIP BADLY. ONLY SECOND GEAR WAS STILL WORKING WHEN I GOT IT TO THE DEALER THE NEXT DAY. THE TRANSMISSION WAS REPLACED AT MY EXPENSE ($3500+). THE REPLACEMENT TRANSMISSION FAILED IN A SIMILAR WAY AT ABOUT 135,000 MILES DESPITE BEING SERVICED AS REQUIRED BY THE DEALER. THEY ARE UNABLE TO OBTAIN A VALVE BODY FOR THIS TROUBLESOME ASSEMBLY AND IT HAS BEEN AT THE DEALER FOR NEARLY TWO WEEKS. THIS MODEL OF TRANSMISSION IS DEFECTIVE AND DANGEROUS ESPECIALLY IF YOU ARE TOWING AND LOSE ENGINE BRAKING DUE TO THE TRANSMISSION FAILING. FORD NO LONGER USES THIS TRANSMISSION AS IT HAS A HIGH FAILURE RATE. THE BODY HAS RUSTED THROUGH AT ONE OF THE CAB CORNERS AND OVER BOTH REAR WHEEL WELLS. FORD REPAIRED THE RUST THROUGH ONCE UNDER WARRANTY BUT THE RUST THROUGHS CONTINUE AND HAVE A NEGATIVE EFFECT ON THE INTEGRITY OF THE VEHICLE STRUCTURE AND PROTECTION OF IT'S OCCUPANTS IN THE EVENT OF A CRASH. A RUSTED BODY WOULD NOT PROTECT OCCUPANTS AS WELL AS AN AN UNRUSTED ONE. *KB

NHTSA ID 10437474 · filed Nov 28, 2011

TL* THE CONTACT OWNS A 2003 FORD F-250. THE CONTACT STATED THAT WHILE CLOSING THE CAMPER SHELL, THE SHELL SLAMMED DOWN AND SHATTERED THE REAR WINDOW. THE CONTACT ALSO SUSTAINED A CUT ON THE HAND DURING THE FAILURE. THE CONTACT WAS UNCLEAR AS TO WHY THE CAMPER SHELL SLAMMED DOWN. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERE NO ASSISTANCE. THE CONTACT EXPRESSED CONCERNS OVER THE CAMPER SHELL BEING UNSAFE. THE FAILURE MILEAGE WAS 30,000.

NHTSA ID 10409041 · filed Jun 27, 2011

Too few reports in this category for a page of its own — they appear in the full complaint list.

Visibility

Reports naming windshields, glass, wipers, defrosters and mirrors.

1
report

From owner reports, verbatim

VEHICLE IDENTIFICATION NUMBER (VIN): 1FTNF1L33ED16623. I HAVE BEEN CONCERNED WITH THE INABILITY TO NAVIGATE SAFELY THROUGH LANE CHANGES WITH THIS TRUCKS NARROW FIELD OF VIEW AND THE SMALL WIDE ANGLE MIRROR IS DISTRACTING AND USELESS. THE BLIND SPOT CREATED BY THE BED BOX IS NOT UNLIKE MY 1996 F250 SUPPER CAB TRUCK AND CAMPER, A TRUCK WITH VIRTUALLY THE SAME VISUAL IMPARITY AS THIS WORK TRUCK WITH THE STAHL SENTINEL COVERALL. I HAVE NO SUCH CONCERNS WITH MY OWN TRUCK IT HAS A SINGLE WIDE ANGLE MIRROR (CONVEX) THAT I HAVE HAD ON TWO FORD TRUCKS SENSE 1980. THE REASON THIS 2003 TRUCK CONCERNS ME IS THAT THE BLIND SPOT FROM THE STAHL SENTINEL COVERALL IS COMPOUNDED 80% MORE BY FORDS 2003 EXTENDABLE MIRROR WITH SUCH A NARROW FIELD OF VIEW ON THE UPPER MIRROR AND A HARD TO FOCUS DISTRACTING LOWER MIRROR. I FIND THIS MIRROR ON THE PASSENGER SIDE VERY DISAPPOINTING, DISTRACTING, A LIMITED VIEW AND EVEN CONFUSING ESPECIALLY WHEN MAKING LANE CHANGES. WHEN THE MIRROR IS ADJUSTED OUT TO SEE THE ADJACENT LANE YOU FIND THAT IT IS VERY DISORIENTING BECAUSE YOU CAN'T SEE THE RIGHT EDGE OF YOUR TRUCK SO IT IS HARD TO TRUST WHAT THE MIRROR IS SHOWING YOU! HELL YOU COULD BE SEEING TWO LANES OVER! AGAIN I THINK THE SOLUTION IS: FORD SHOULD OFFER AN OPTION OR REPLACEMENT OF THE TOP MIRROR WITH A WIDE ANGLE MIRROR (CONVEX). I WOULD THINK THAT FORD WOULD WANT TO INVESTIGATE THIS SAFETY ISSUE FURTHER. AFTER ALL 20 YEARS AGO THE CONVEX PASSENGER SIDE MIRROR WAS INTRODUCED FOR THAT REASON AND THE COMPLAINTS WERENT ABOUT COVERAGE BUT ABOUT JUDGING DISTANCES. SO WHEN INNOCENT FAMILIES GET SIDE SWIPED GOING DOWN THE INTERSTATE AT A HIGH RATE OF SPEED YOU GOING TO BLAME THE DRIVER EVEN THOUGH FORD HAS INTRODUCED A FAULTY MIRROR DESIGN JUST TO MAKE THE RANCHERS HAPPY PULLING AND BACKING UP THERE HAY WAGONS!! AND NOT GIVE THE CAMPER HAULERS AND WORK TRUCK BED BOXS A DECENT PASSENGER MIRROR REPLACEMENT.*AK

NHTSA ID 10067684 · filed Apr 22, 2004

Too few reports in this category for a page of its own — they appear in the full complaint list.

Interior & seats

Reports naming seats, latches, locks, linkages and interior fittings.

1
report

From owner reports, verbatim

AFTER TOWING MY TRAILER SEVERAL BLOCKS I PULLED OVER AT MY DESTINATION AND REALIZED MY TRAILER LIGHTS HAD GONE OUT. THIS IS UNUSUAL BECAUSE THE TRAILER JUST MADE A 2500 MILE TRIP WITH NO PROBLEMS. AFTER CHECKING THE CONNECTIONS AND OPENING UP THE FUSE BOX TO LOOK FOR BLOWN FUSES I WENT BACK TO CHECK THE LIGHTS AGAIN. UPON RETURNING TO THE TRUCK SEVERAL MINUTES LATER I FOUND THE FUSE BOX AND A PORTION OF THE DASHBOARD IN FLAMES. I SMOTHERED THE FIRE AND FOUND ALL THE ELECTRONICS TO WORK WITH THE EXCEPTION OF THE PASSENGER POWER SEAT AND THE TRAILER LIGHTS AND BRAKES. THE VEHICLE IS A 2003 FORD SUPERDUTY LARIAT F-250 5.4L *LA

NHTSA ID 10041674 · filed Oct 12, 2003

Too few reports in this category for a page of its own — they appear in the full complaint list.

Exterior lighting

Reports naming headlights, tail lights, turn signals and other exterior lighting.

1
report

From owner reports, verbatim

AFTER TOWING MY TRAILER SEVERAL BLOCKS I PULLED OVER AT MY DESTINATION AND REALIZED MY TRAILER LIGHTS HAD GONE OUT. THIS IS UNUSUAL BECAUSE THE TRAILER JUST MADE A 2500 MILE TRIP WITH NO PROBLEMS. AFTER CHECKING THE CONNECTIONS AND OPENING UP THE FUSE BOX TO LOOK FOR BLOWN FUSES I WENT BACK TO CHECK THE LIGHTS AGAIN. UPON RETURNING TO THE TRUCK SEVERAL MINUTES LATER I FOUND THE FUSE BOX AND A PORTION OF THE DASHBOARD IN FLAMES. I SMOTHERED THE FIRE AND FOUND ALL THE ELECTRONICS TO WORK WITH THE EXCEPTION OF THE PASSENGER POWER SEAT AND THE TRAILER LIGHTS AND BRAKES. THE VEHICLE IS A 2003 FORD SUPERDUTY LARIAT F-250 5.4L *LA

NHTSA ID 10041674 · filed Oct 12, 2003

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .