2005 Ford F-250 Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2005 Ford F-250, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine4321.8%
- Steering3919.8%
- Suspension3718.8%
- Fuel system199.6%
- Electrical136.6%
- Brakes115.6%
- Powertrain (other)94.6%
- Body & structure73.6%
- Other / unspecified73.6%
- Tires & wheels52.5%
- Transmission52.5%
- Driver assistance10.5%
- Heating & air conditioning10.5%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
Electrical system fails every day. It affects the engine, transmission, radio, windows, gauges. Wiring issue causes the radio to just go out, windows stop working, all gauges stops working, the transmission doesn't shift right, engine doesn't run right. Yes vehicle is available for inspecting. Engine cuts off and won't start back, leaves you stranded side the road. Truck stalls in front of other vehicles. Windows won't roll down when it's 100 degrees inside truck. Fuel gauge doesn't let you know when there's no fuel again leaving you stranded beside the road. Other gauge don't work could cause more damage. Yes it has been inspected my mechanic and he said there are wiring issues. No warning lamps or anything now but the wrench light has came on allot. There is a wiring recall on this year truck but said mine doesn't fall under that recall and I don't know why because I'm having this issue
The contact owns a 2005 Ford F-250. The contact stated while driving at an undisclosed speed, the contact heard a loud rumbling noise that sounded like rocks in the engine. In addition, the contact stated that when the vehicle was parked and the engine was turned off, the vehicle was started, however, the vehicle did not start. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The contact stated that her husband was an independent mechanic and had recently replaced several unknown parts, however the failure reoccurred. The manufacturer was not made aware of the failure. The failure mileage was 246,808.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
While driving at 65 Mph, towing a fifth wheel camper, encountered a mildly rough section of highway when entire front end began to wobble and shake violently. Slowed the vehicle, maintaining control. When going back up to speed, the same shaking occured again. Also noted a less violent shaking at 45 mph. Took vehicle to have new tires rebalanced but did not change condition much. Inspected front end components. Currently replacing steering damper and shocks in hopes of correcting issue. All other components new or nearly new (3 years) with no issues. Vehicle and components can be inspected, and all replaced parts will be kept for inspection if required. Safety of my vehicle and others on busy highway could have been compromised had I not slowed and maintained control. The problem is being dealt with by me, as I do most maintenance on vehicle. The vehicle has not been seen or inspected by others except by tire mechanic who noted no obvious issues but did re-balance all tires. There was NO advance warning of a failure or compromise.
Wrench light comes on, but truck goes into limp loses power very dangerous don't know if it's going to cause me to be rear-ended, steering goes back and forth right to left can't hardly hold it in road
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
While driving at 65 Mph, towing a fifth wheel camper, encountered a mildly rough section of highway when entire front end began to wobble and shake violently. Slowed the vehicle, maintaining control. When going back up to speed, the same shaking occured again. Also noted a less violent shaking at 45 mph. Took vehicle to have new tires rebalanced but did not change condition much. Inspected front end components. Currently replacing steering damper and shocks in hopes of correcting issue. All other components new or nearly new (3 years) with no issues. Vehicle and components can be inspected, and all replaced parts will be kept for inspection if required. Safety of my vehicle and others on busy highway could have been compromised had I not slowed and maintained control. The problem is being dealt with by me, as I do most maintenance on vehicle. The vehicle has not been seen or inspected by others except by tire mechanic who noted no obvious issues but did re-balance all tires. There was NO advance warning of a failure or compromise.
In 2014, I got the “Ford death wobble” in the right front. VERY scary and dangerous. Trying to quickly slow down to stop it in traffic is almost as dangerous as the wobble itself. You have very little to no control with the steering when it happens. I had to repair the problem out of pocket because Ford won’t do anything about it. Now, two weeks ago, I had the same death wobble happen at 70 mph on the left front. So frightening. My passengers thought we had a blowout and we’re about to crash. I successfully slowed it down but this problem is a road hazard to me and everyone else on the road. So now, once again, it’s on me to shell out to fix a problem that should have been a recall a long time ago but Ford won’t step up and do the right thing. Please give us some relief here.
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
VEHICLE RANDOMLY DIES WHILE DRIVING DOWN ROAD DOES NOT MATTER SPEED OR WHAT ROAD YOU ARE ON HAPPENS TO THE POINT WE ALMOST EXPECT IT NOW EVERYTIME WE DRIVE. IT WILL ACT FINE NO WARNING THEN IN MIDDLE OF DRIVING IT JUST SHUTS OFF VERY DANGEROUS. IT ALSO, WILL RANDOMLY LOSS POWER NOT ALL THE TIME BUT OCCASIONALLY IF GOING OVER 45MPH, THE A/C WORKS UNTIL YOU DRIVE OVER 45MPH THEN JUST STOPS UNTIL YOU GET TO A STOP SIGN. TAKE OFF AGAIN ITS FINE TIL THAT 45MPH MARK THEN BLOWS HOT. HAD TRUCK SINCE SEPT. 2018 & HAVE HAD THE PROBLEM SINCE AT LEAST 1 OUT OF 4X DRIVING THIS WILL ALL HAPPEN. TRUCK ALSO HAS PROBLEMS WITH FUELING UP THE TANK IT SHUTS THE PUMP OFF CONSTANTLY. MAIN PROBLEM & MOST WORRISOME IS THE SHUTTING OFF RANDOMLY WHILE DRIVING.
WHEN TRYING TO PUMP FUEL AT A GAS STATION GAS WILL SPIT BACK OUT, ALOT. TAKES 15 MINS TO PUMP 2 GALLONS. TRUCK IS PARKED AND NOT RUNNING.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
Odometer Fraud. The contact owns a 2005 Ford F-250. The contact purchased the vehicle from a private seller on social media. The contact stated that the sellers advertisement indicated the odometer mileage was 96,000. The contact later purchased a new vehicle and decided to sell the existing vehicle. The existing vehicle was posted on social media for sale. A potential buyer noticed the vehicle and obtained a Carfax report. The potential buyer then sent a copy of the Carfax report to the contact. The Carfax report indicated that the odometer was reported at 303,000 in 2023. The contact then contacted the seller and informed the seller of the discrepancy. The contact was informed that the odometer had been swapped prior to the sale. The contact stated that seller then deleted the advertisement from social media and rejected all further communications with the contact.
Electrical system fails every day. It affects the engine, transmission, radio, windows, gauges. Wiring issue causes the radio to just go out, windows stop working, all gauges stops working, the transmission doesn't shift right, engine doesn't run right. Yes vehicle is available for inspecting. Engine cuts off and won't start back, leaves you stranded side the road. Truck stalls in front of other vehicles. Windows won't roll down when it's 100 degrees inside truck. Fuel gauge doesn't let you know when there's no fuel again leaving you stranded beside the road. Other gauge don't work could cause more damage. Yes it has been inspected my mechanic and he said there are wiring issues. No warning lamps or anything now but the wrench light has came on allot. There is a wiring recall on this year truck but said mine doesn't fall under that recall and I don't know why because I'm having this issue
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SUDDENLY VIBRATED AND PULLED TO THE LEFT. WHILE INSPECTING THE VEHICLE, THE CONTACT DISCOVERED THAT THE BRAKE CALIPERS WERE HOT TO THE TOUCH. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE LOCAL DEALER WAS NOT NOTIFIED OF THE FAILURE. THE MANUFACTURER WAS CONTACTED. THE FAILURE MILEAGE WAS 109,000.
TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE DRIVING 70 MPH, THE BRAKE PEDAL WAS DEPRESSED AND TRAVELED TO THE FLOORBOARD. THE CONTACT STATED THAT THE BRAKE PEDAL HAD TO BE PUMPED SEVERAL TIMES AND THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER. ADDITIONALLY, THE VEHICLE STALLED WITHOUT ANY WARNING INDICATORS ILLUMINATING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE BATTERY, ALTERNATOR, AND FUEL INJECTION CONTROL MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE LOCAL DEALER WAS NOT CONTACTED FOR DIAGNOSTIC TESTING OR REPAIRS. THE MANUFACTURER WAS NOTIFIED AND DID NOT ASSIST. THE FAILURE MILEAGE WAS 162,000.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
Electrical system fails every day. It affects the engine, transmission, radio, windows, gauges. Wiring issue causes the radio to just go out, windows stop working, all gauges stops working, the transmission doesn't shift right, engine doesn't run right. Yes vehicle is available for inspecting. Engine cuts off and won't start back, leaves you stranded side the road. Truck stalls in front of other vehicles. Windows won't roll down when it's 100 degrees inside truck. Fuel gauge doesn't let you know when there's no fuel again leaving you stranded beside the road. Other gauge don't work could cause more damage. Yes it has been inspected my mechanic and he said there are wiring issues. No warning lamps or anything now but the wrench light has came on allot. There is a wiring recall on this year truck but said mine doesn't fall under that recall and I don't know why because I'm having this issue
Wrench light comes on, but truck goes into limp loses power very dangerous don't know if it's going to cause me to be rear-ended, steering goes back and forth right to left can't hardly hold it in road
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
The back bed rails rot/rust very quickly and trying to buy new beds run 4500$ along with o2 sensors ir intake sensors go out of blue no reasoning let alone the power steering lines rusting very very quickly
TRUCK FRAME SEEMS TO BE ROTTING. TOLD 3-4 YEARS AT MOST BY MECHANIC. ALREADY REPLACES FUEL TANK BRACKETS, ANY RUST RECALLS AS IN ONES TOYOTA DID A WHILE AGO/ ALSO TOLD AT 1000,000 MI WILL NEED SPARK PLUG CHANGE (ONLY59000 NOW) AND THERE WAS A RECALL OF THIS PLUG REMOVAL COULD BE DIFFICULT. ANY HELP
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
In 2014, I got the “Ford death wobble” in the right front. VERY scary and dangerous. Trying to quickly slow down to stop it in traffic is almost as dangerous as the wobble itself. You have very little to no control with the steering when it happens. I had to repair the problem out of pocket because Ford won’t do anything about it. Now, two weeks ago, I had the same death wobble happen at 70 mph on the left front. So frightening. My passengers thought we had a blowout and we’re about to crash. I successfully slowed it down but this problem is a road hazard to me and everyone else on the road. So now, once again, it’s on me to shell out to fix a problem that should have been a recall a long time ago but Ford won’t step up and do the right thing. Please give us some relief here.
2005 FORD F250 WITH APPROXIMATELY 19,100 MILES. ORIGINAL FACTORY TIRES, SUSPENSION- NO MODIFICATIONS. TIRE PRESSURE SET TO FACTORY DOOR LABEL SPECS. ON MONDAY, 8-19-2019 WHILE ON I-95, TRAVEL SPEED AT ABOUT 60 M.P.H., I DROVE OVER A BRIDGE EXPANSION JOINT & THE ENTIRE TRUCK STARTED SHAKING VIOLENTLY. STEERING WHEEL WAS VIBRATING/SHAKING MAKING IT DIFFICULT FOR ME TO MAINTAIN CONTROL OF THE TRUCK IN MY ESTABLISHED LANE AND NEARLY TOOK OUT SEVERAL CARS IN THE ADJACENT LANES NEARLY CAUSING MULTI-VEHICLE COLLISION. WENT ON THE INTERNET & FOUND THOUSANDS OF SIMILAR COMPLAINTS REGARDING THIS SAME ISSUE I JUST EXPERIENCED. LATER FOUND OUT IT IS CALLED HARMONIC RESONANCE A.K.A. THE DEATH WOBBLE. THIS DANGEROUS SITUATION AFFECTS NOT ONLY THE DRIVER AND THE PASSENGERS IN THE DEFECTIVE VEHICLE, BUT TO OTHER UNSUSPECTING MOTORIST'S AND THEIR PASSENGERS WHOM SHARE THE SAME ROADWAYS.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
The tire is a Cooper (Discoverer/Rigged Trek) 35x12.50R20LT. The tire is unreadable as it ripped off the bead. While driving, a sudden pop suddenly occurred and smoke began to appear. I pulled over and realized the entire tire popped/blew up. No accident, it was at 35mph approximately. The vehicle has not been inspected yet as I am typing this while waiting for a tow truck.
SO FAR 3 OF 4 TIRES HAVE LOST THEIR SHAPE BY BELT SEPARATION. THEY ALL WENT AROUND 25 THOUSAND MILES.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
TL * THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING 65 MPH DOWN AN INCLINE, HE SHIFTED INTO NEUTRAL AND RELEASED THE CLUTCH WHEN THE VEHICLE STALLED. THE CONTACT MENTIONED THAT ALL OF THE WARNING LIGHTS ON THE INSTRUMENT PANEL ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO RECTIFY THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 29,000 AND THE CURRENT MILEAGE WAS 31,000. UPDATED 08/12/14*LJ
2005 FORD F250 SD HAD CRACKED TRANSMISSION BECUASE OF LOW/REVERSE SNAP RING FAILURE IN THE 5R110 TORQSHIFT TRANSMISSION. FORD ISSUED A CUSTOMER SATISFACTION PROGRAM 05B27 BUT PUT AN EXPIRATION DATE ON IT. THE PROGRAM WAS NOT EVER FOR A WHOLE YEAR. FORD IS NOT WILLING TO REIMBURSE OR ISSUE A RECALL WHEN THEY KNOW THIS IS A PROBLEM. THE SNAP RING FAILED INSIDE AND BUSTED MY TRANSMISSION. ALOT OF PEOPLE HAVE EXPERIENCED THIS PROBLEM AND THERE NEEDS TO BE A RECALL ON THIS TRANSMISSION. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
MY 2005 FORD F-250 6.0L DIESEL LOST ACCELERATION ONTO A HIGHWAY. IT STALLED AND STARTED BILLOWING WHITE SMOKE FROM THE EXHAUST. AFTER A FEW MOMENTS IT SLOWLY ACCELERATED, BUT NEARLY CAUSED AN ACCIDENT AS CARS RAN UP ONTO US. THE ENGINE WAS MISSING AND WE MADE IT TO AN INTERSECTION TO PULL OFF OF HIGHWAY. WE STOPPED AND RESTARTED THE ENGINE AND IT STARTED RUNNING NORMALLY. HOWEVER, IT HAPPENED AGAIN ONCE WE WERE ON THE ROAD. WE MADE IT TO THE DEALERSHIP WHERE THEY DIAGNOSED THE PROBLEM AS A FAILED "FICM FUEL INJECTOR CONTROL MODULE." THIS HAS BEEN REPORTED TO THEM MULTIPLE TIMES, BUT A RECALL HAS NOT BEEN ISSUED FOR THIS MODEL. I DID FIND REFERENCE TO A RECALL (FORD RECALL NO. 05S34) OF THE EXACT NATURE ON A DIFFERENT YEAR MODEL. I CALLED FORD AND THEY WOULD NOT REIMBURSE THE COST OF THE PART AND LABOR OF $1100. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Heating & air conditioning
Reports naming the heating, ventilation and air-conditioning system.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT PURCHASED THE VEHICLE IN JANUARY OF 2005. SIX MONTHS LATER, WHILE DRIVING APPROXIMATELY 45 MPH, SHE HEARD A LOUD POPPING NOISE AND THE AIR CONDITIONER STOPPED WORKING PROPERLY. THE AIR BEGAN COMING FROM THE DEFROST VENTS, BUT IT WAS NO LONGER COOL AIR. THE DEALER AND MECHANIC STATED THAT THE VACUUM PUMP WAS DEFECTIVE. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED AND HAS PERSISTED FOR THE LAST THREE AND A HALF YEARS. ON SIX OCCASIONS, THE DEALER AND MECHANIC STATED THAT THE FAILURE WAS DUE TO THE VACUUM PUMP. A COUPLE OF YEARS LATER, SHE NOTICED TWICE THAT THE AIR CONDITIONING WOULD OPERATE NORMALLY WHEN THE HEADLIGHTS WERE TURNED ON AND OFF. THE MANUFACTURER WAS NOTIFIED AND A COMPLAINT WAS FILED. THE CURRENT MILEAGE WAS 101,388 AND FAILURE MILEAGE WAS 20,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .