RoadVitals

2005 Ford F-350 Sd Engine Problems

Owner-reported complaints naming the engine system, filed with NHTSA

Data refreshed

Engine reportsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
56
Latest Jul 18, 2017
Share of all reportsThis category as a share of every owner report on file for this model year. One report can name more than one component, so the categories overlap.
26%
of 217 total
Crash or fire reportedReports in this category whose submitter recorded that a crash or a fire occurred. The reporter's own answer on the NHTSA form, not a verified finding.
3
Injuries or deaths reportedTotals the submitters entered on their own reports in this category. Not verified by NHTSA and not a casualty statistic.
0

What this page shows

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components. Every record below is an owner-reported complaint about the 2005 Ford F-350 Sd submitted to NHTSA — not a confirmed defect, not a recall and not a manufacturer bulletin. 56 reports on file name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Owner reports naming engine

The 25 most recent of 56, in the owner's own words

Engine
Filed Jul 18, 2017
Fire reported

2005 FORD F-350. ATTORNEY REPRESENTING CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE FIRE. *SMD ATTORNEY SENT ADDITIONAL CORRESPONDENCE. *LD UPDATED 07/18/2017 *JS

NHTSA ID
10909134
Incident
Feb 13, 2016
Engine
Filed Oct 27, 2015

THE HEAD BOLTS HAVE A KNOWN DEFECT, WHICH FORD FILED A CLASS ACTION SUIT AGAINST THE ENGINE MANUFACTURE NOVASTAR FOR AND WON. THIS DEFECT/WEAKNESS CAN CAUSE THE BOLTS TO FAIL/BREAK CAUSING MANY COMPONENTS TO BECOME DAMAGED. THIS CAN POTENTIALLY CAUSE AN ACCIDENT AND/OR INJURY TO THE VEHICLES OCCUPANTS. I BELIEVE THIS ISSUE NEEDS TO BE ADDRESSED AS A RECALL BECAUSE ACCORDING TO MY RESEARCH ALL OF THE 6.0 DIESEL ENGINES IN THIS YEAR/MODEL ARE AFFECTED.

NHTSA ID
10786465
Incident
Mar 11, 2014
Mileage
52,000 mi
EngineFuel system
Filed Mar 1, 2015

FOR THE PAST WEEK MY TRUCK HAS BEEN TAKING LONGER TO START THEN NORMAL TODAY IT STARTED TO STALL ON MY I WAS ABLE TO GET IT HOME WHILE IT STALLED 4 MORE TIMES ON THE WAY. SHOPPED AT A FRIENDS SHOP ON THE WAY HOME AND HAD THEM SCAN THE COMPUTER FOUND OUT MY FICM IS NO GO MY IPR IS BAD AND MY STC FITTING IS BAD THEY FOUND THE STC WHEN THEY PULLED THE TURBO ASWELL AS MY DUMMY PLUGS. *TR

NHTSA ID
10691382
Incident
Mar 1, 2015
Mileage
143,000 mi
Engine
Filed Feb 3, 2015

TL*THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 60 MPH, THE VEHICLE STALLED AS THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 124,723.

NHTSA ID
10680920
Incident
Feb 3, 2015
Mileage
124,723 mi
Engine
Filed Jun 17, 2014

APPROXIMATELY 16,000 MILES PRIOR TO THIS INCIDENT (96,450) THE VEHICLE HAD A LACK OF TOWING POWER. I TOOK IT TO FORD, AND THEY TOLD ME THAT IT WAS THE EGR COOLER AND OIL COOLER. THE SERVICE MANAGER ADVISED ME THAT THIS HAPPENS TO EVERY 6.0 LITER DIESEL. HE STATED THEY UPDATED THE COOLERS TO FIX THE PROBLEM (PRETTY MUCH ADMITTING THAT THEY DID NOT BUILD IT RIGHT). I SEARCHED ONLINE AND FOUND THIS TO BE TRUE, BUT FOR SOME REASON THERE IS NO RECALL. $4,730.78 LATER, MY VEHICLE WAS FIXED. ALTHOUGH I DO TOW WITH THE VEHICLE (THAT'S WHAT ITS MADE FOR), I BABY THE VEHICLE. I DO OIL CHANGES EVERY 3000 (RECOMMENDED AT 5000) AND CHANGE THE FUEL FILTER 2 TIMES A YEAR (RECOMMENDED EVERY 12,000). THREE YEARS LATER AND ONLY 16,000 MILES LATER (113,239) THE VEHICLE AGAIN HAD A LACK OF POWER. I TOOK IT TO FORD AGAIN, AND THEY TOLD ME IT WAS THE EGR COOLER, OIL COOLER, AND HEAD GASKETS. I TOLD THE SERVICE MANAGER THAT I JUST HAD THE EGR COOLER AND OIL COOLER REPLACED, BUT IT WAS OUT OF THE REPAIR WARRANTY. HE SAID ALL OF THESE TRUCKS HAVE THESE PROBLEMS. $7,937 (DISCOUNTED) AND TWO WEEKS LATER I RECEIVED MY VEHICLE BACK. MY FAMILY HAS USED FORD DIESEL TRUCKS FOR YEARS AND NORMALLY GET 250,000 OUT OF THEM BEFORE ANY MAJOR REPAIRS. FORD DOES NOT STAND BEHIND THEIR PRODUCT LIKE THEY USED TO. I WILL NEVER BUY ANOTHER FORD. *TR

NHTSA ID
10598790
Incident
May 13, 2014
Mileage
113,000 mi
EngineFuel system
Filed Jul 15, 2013

COMING HOME FROM A CAMPING TRIP WITH A 5TH WHEEL CAMPER & TRUCK JUST STOPPED WORKING. COME TO FIND OUT THE STC FITTING ON HIGH PRESSURE OIL PUMP SHOT APART & CRACKED REAR TIMING COVER. AFTER BEING STUCK ON THE HIGHWAY FOR OVER 8 HOURS, STRANDED AT THE CAMPGROUND FOR 4 MORE DAYS & $3000 TO GET IT FIXED, WE THEN FINDING OUT THAT THIS IS A COMMON PROBLEM WITH THIS ENGINE. THIS STC FITTING HAS SINCE BEEN CHANGED BY THE MANUFACTURER SO THAT IT IS ONE PIECE NOW, HOWEVER THERE HAS NOT BEEN A RECALL ON IT. WE HAVE SEVERAL FORD VEHICLES AND IT IS VERY UPSETTING TO GO THROUGH ALL OF THIS WHEN A SIMPLE RECALL COULD HAVE AVOIDED IT. THANK YOU FOR YOUR ATTENTION TO RESOLVING THIS MATTER & HELPING US GET A REFUND FOR THE $3000. *TR

NHTSA ID
10524945
Incident
Jun 15, 2013
Mileage
42,206 mi
Engine
Filed Mar 29, 2013

TL* THE CONTACT OWNS A 2005 FORD F350 SD. THE CONTACT STATED THAT WHILE DRIVING UPHILL, THE VEHICLE OVERHEATED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE TURBO NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THE VEHICLE WAS NOT DRIVEN ENOUGH, WHICH WAS THE CAUSE OF THE FAILURE. THE FAILURE MILEAGE WAS 21,768. UPDATED 5/9/13 *CN

NHTSA ID
10504952
Incident
Aug 31, 2010
Mileage
21,768 mi
Engine
Filed Feb 27, 2013

TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, HE NOTICED A LOT OF STEAM COMING FROM HIS TAIL PIPE. THE VEHICLE WAS TAKEN TO THE DEALER. AFTER DIAGNOSIS, THEY ADVISED HIM THAT EGR COOLER AND HEAD GASKETS FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED FOR THE EGR COOLER AND HEAD GASKETS. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 40,925.

NHTSA ID
10500641
Incident
Feb 17, 2013
Mileage
40,925 mi
Engine
Filed Aug 20, 2012

TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT WAS DRIVING 60 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THAT THEY NEEDED TO REPLACE THE FRONT OIL PUMP. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND STATED THAT THERE WERE NO RECALLS FOR THE FAILURE. THE FAILURE MILEAGE WAS 44,677 AND THE CURRENT MILEAGE WAS 52,900.

NHTSA ID
10471548
Incident
Aug 2, 2012
Mileage
44,677 mi
Engine
Filed Feb 17, 2012

TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT WAS DRIVING 45 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER BUT THE MANUFACTURER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 99,000 AND THE CURRENT MILEAGE WAS 152,000.

NHTSA ID
10448294
Incident
Feb 15, 2011
Mileage
99,000 mi
Engine
Filed Jul 10, 2011

THE PUBLIC REALLY NEEDS TO BE EDUCATED REGARDING THE FACT THAT FORD MOTOR COMPANY IS COVERING UP ONE OF THE LARGEST PROBLEMS IN THEIR AUTOMOBILE HISTORY REGARDING THEIR HUNDREDS OF THOUSANDS OF FAILED 2003 THRU 2007 SUPER DUTY 6.0 DIESEL PICKUPS. IF YOU COULD BE SO KIND PLEASE HELP ME AND HUNDREDS OF THOUSANDS OF OTHER OWNERS OF THESE FAILED VEHICLES. PLEASE FORWARD THIS EMAIL TO YOUR SUPERVISORS. I AM CURRENTLY RE-PURSUING LEGAL ACTION ALONG WITH MEDIA COVERAGE TO EXPOSE THIS TERRIBLE SITUATION WITH THESE FORD VEHICLES THAT IS RUINING FAMILY FINANCES WHILE TRYING TO KEEP THESE VEHICLES CONSTANTLY REPAIRED. MANY OWNERS INCLUDING MYSELF OUR BEING FORCED TO BUILD MUCH LESS THAN SAFE LIFTS TO REMOVE THE CABS FROM THESE TRUCKS TO REPAIR THE CONSTANTLY FAILING ENGINE COMPONENTS. I TRIED TO INCLUDE THESE DIGITAL PICTURES CLEARLY INDICATING THE DEADLY CAB LIFTS WE OUR FORCED TO TRY AND BUILD BECAUSE OF THE DEALER COSTS. PLEASE INDICATE HOW I CAN UPLOAD THESE PICTURES FOR YOU REVIEW. FOR 47 YEARS I THOUGHT FORD STOOD FOR FIRST ON RACE DAY. WOW, WAS I COMPLETELY WRONG! IN THE PAST 9 MONTHS I HAVE SPENT OVER $15,000 OUT OF MY POCKET AND BANK LOANS JUST TRYING TO KEEP MY FORD VEHICLE REPAIRED DUE TO THEIR HORRIBLE ENGINEERING ABILITIES. MY WARRANTY WAS 28 DAYS OUT OF WARRANTY AND 80,000 MILES UNDER IN WARRANTY. THEY REFUSED TO HELP ME IN ANY WAY, SHAPE OR FORM. I REPRESENTED MYSELF IN TWO COURT CASES AGAINST THEM AND LOST. WHEN, NOT IF, I CAN AFFORD AN ATTORNEY, FORD WILL FINALLY BE EXPOSED TO THEIR COVER UPS FROM THE PUBLIC! FORD: FIX OR REPAIR DAILY!! *TR

NHTSA ID
10411642
Incident
Aug 28, 2010
Mileage
28,150 mi
Engine
Filed Jul 1, 2011

1. NORMAL DRIVING WITH NORMAL SCHEDULED MAINTENANCE. 2. EGR SYSTEM: EGR COOLER, OIL COOLER, FAN CLUTCH, MODULATOR VALVE, EGR VALVE 3. BROUGHT TO FORD; REPLACED THE ABOVE PARTS. DIFFERENT STYLE EGR COOLER OLD PARTS WERE TAKEN BY FORD. *TR

NHTSA ID
10410214
Incident
Jun 7, 2011
Mileage
96,000 mi
Engine
Filed Jun 3, 2011

TL* THE CONTACT OWNS A 2005 FORD F350 SD. THE CONTACT STATED THAT WHEN ACCELERATING FROM A COMPLETE STOP, THE ENGINE POWER WAS SIGNIFICANTLY REDUCED AND THE VEHICLE RESPONDED AS THOUGH IT WERE GOING TO STALL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER EIGHT DIFFERENT TIMES FOR THE SIMILAR FAILURE AND REPAIRED YET THE FAILURE PERSISTED. A DIAGNOSTIC TEST WAS PERFORMED AND DETECTED TROUBLE CODES WITHIN THE ENGINE. MOST RECENTLY, THE EGR VALVE WAS REPLACED YET THE FAILURE PERSISTED AFTER THE REPAIR. THE MANUFACTURER WAS NOTIFIED OF THE CONTINUOUS DEFECT BUT NO ASSISTANCE WAS PROVIDED. THE APPROXIMATE FAILURE MILEAGE WAS 47,000.

NHTSA ID
10404378
Incident
Aug 5, 2008
Mileage
47,000 mi
Engine
Filed Apr 29, 2011

I HAVE A 2005 F350 4X4 DRW 6.0 DIESEL WITH 70,000 MILES, THE TRUCK WAS STARTED ONE MORNING AND WHITE SMOKE STARTED COMING FROM THE EXHAUST AND THE TRUCK HAD NO POWER, THERE WAS NO WARNING AND THE DEALER SAYS ITS THE EGR COOLER AND RECOMMENDS THAT THE HEAD GASKETS GET DONE ALSO FOR A TOTAL OF $4800.00. I HAVE RESEARCHED THIS PROBLEM AND THE INTERNATIONAL BUILT MOTOR HAS THIS PROBLEM ALOT BUT I HAVE NOT SEEN ANY RECALL ON THIS WHY??? FOR THE COST OF THIS TYPE OF TRUCK IT SHOULD LAST LONGER THAN 70,000 MILES AND IF I WOULD HAVE BEEN DRIVING THIS VEHICLE WHAT WOULD OF HAPPENED??? ALSO PER THE DEALER FORD KNOWS THIS PROBLEM EXIST BUT YET NOTHING HAS BEEN DONE TO PROTECT THE CONSUMER. *TR

NHTSA ID
10398279
Incident
Apr 23, 2011
Mileage
70,400 mi
Engine
Filed Apr 25, 2011

WRENCH LIGHT APPEARS ON DASH AFTER DRIVING ABOUT 50 MILES. TOOK TO FORD. STATES OIL COOLER IS PARTIALLY PLUGGED. NEEDS DS OIL COOLER AND EGR COOLER REPLACED. *TR

NHTSA ID
10397419
Incident
Apr 25, 2011
Mileage
132,701 mi
Engine
Filed Jan 13, 2011

2005 FORD F350 SUPER DUTY. CONSUMER STATES PROBLEM WITH A LEAK OF REAR MAIN SEAL *TGW THE CONSUMER STATED HE HAD TO TAKE THE VEHICLE TO THE DEALER SEVERAL TIMES TO HAVE THE REAR MAIN SEAL REPLACED. FINALLY, THE DEALER INFORMED HIM THEY WERE NOT GOING TO REPLACE IT AGAIN AND IT WAS NORMAL FOR IT TO LEAK. HE WENT TO ANOTHER DEALER AND WAS INFORMED THE CAUSE OF THE PROBLEM WAS DUE TO THE COVER PLATE THAT HELD THE REAR MAIN SEAL WAS WARPED DUE TO IT BEING TORQUED INCORRECTLY. THE CONSUMER ALSO HAD CONSTANT PROBLEMS WITH THE COOLING SYSTEM. THE COOLER HOSE AND CAP WERE REPLACED.*JB UPDATED 03/30/11

NHTSA ID
10375763
Incident
Jan 7, 2010
Engine
Filed Dec 6, 2010

DEAR COURT OF COMMON PLEAS, JURIDICIAL DITRICT, COUNTY OF CAMBRIA, THE REASON FOR THIS NOTICE OF APPEAL TO LAST WEDNESDAYS ( 11/10/10 ) CIVIL CASE WITH FORD MOTOR COMPANY AND FORD DEALER [XXX] VERSUS MYSELF, AT DISTRICT MAGISTRATE HONORABLE XXX COURTROOM IS AS FOLLOWS BELOW: I REPRESENTED MYSELF TO ALL PARTIES WITH A CONDENSED " READERS DIGEST" VERSION OF MY LENGTHY, MUTIPLE THREE RING BINDERS OF SUPPORTING EVEIDENCE SIMPLY THINKING THAT TIME IS MONEY SO I BEST NOT WASTE EITHER. THIS MAY OR MAY NOT HAVE CONTIBUTED TO THE OUTCOME OF THE JUDGE RULING IN THE FAVOR OF THE DEFENDANTS. EITHER WAY I AM PLEAING TO APPEAL THE VERDICT AND PROVIDE THE ENTIRE WORD FOR WORD, LINE FOR LINE, PAGE BY PAGE, BINDER BY BINBER, FACTS. IT IS MY UNDERSTANDING THAT MY ATTORNEY AND / OR I SHALL PRESENT THIS IN A EXTREMELY MORE PRECISE AND DETAILED MANNER WITH EXHIBITS WHERE APLLICABLE TO A TEAM OF AT LEAST THREE ARBITRATION ATTORNEYS. THIS CASE CONCERNS MUCH MORE THAN JUST MONEY AT STAKE BUT ABOUT PRINCIPALS, TRUTH, COMMON COURTESY AND FACTS, AS A MIMINUM. MY HOPE IS THIS CASE CAN BRING TO LIGHT TO THE ENTIRE PUBLIC THE FAILURE OF THE MANUFACTURER ( FORD MOTOR COMPANY ) TO RECALL OVER LITERALLY MILLIONS OF VEHICLES FOR SEVERAL ENGINE COMPONENT FAILURES. ALSO, THE DEALERSHIP, [XXX] COULD OF HELPED ME WITH MY ENGINE FAILURE, AT A MINIMUM OF GOOD FAITH, AS A REPEAT CUSTOMER BUT CHOSE NOT TO. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ID
10369404
Incident
Aug 19, 2010
Mileage
27,190 mi
Engine
Filed Sep 3, 2010

TL*THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. THE CONTACT STATED THAT WHEN DRIVING, HE EXPERIENCED A TOTAL POWER LOSS. THERE WAS NO ACCELERATION CAPABILITIES. THE VEHICLE WOULD JERK, POP AND CRACK AT TIMES IN THE MOTOR AREA. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP SEVERAL TIMES WHERE THE EGR VALVE WAS REPAIRED, FUEL INJECTORS REPLACED, AND CLEANED THE TURBO COMPONENT. THE FAILURE CONTINUED TO OCCUR. THE VEHICLE WAS NOT REPAIRED AT THE TIME OF THE COMPLAINT. THE CONTACT CALLED THE MANUFACTURER WHO ADVISED HIM TO GO TO THE DEALERSHIP. THE CURRENT MILEAGE WAS APPROXIMATELY 75,000. THE FAILURE MILEAGE WAS APPROXIMATELY 32,000.

NHTSA ID
10353698
Incident
Sep 23, 2008
Mileage
32,000 mi
Engine
Filed Sep 3, 2010

TL*THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THE TEMPERATURE GAUGE INDICATED THAT THE VEHICLE WAS RUNNING HOT. HE DROVE ONTO THE EMERGENCY LANE AND CHECKED THE COOLANT WHICH HE FOUND TO BE VERY LOW. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE HEAD GASKET FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AT THE TIME OF THE COMPLAINT. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 28,000. THE FAILURE MILEAGE WAS APPROXIMATELY 27,900. UPDATED 12/02/10 *BF THE HEAD GASKET AND EGR VALVE FAILED. UPDATED 12/07/10*JB UPDATED 12/15/10. *LJ THE CONSUMER STATED THE VEHICLE WAS REPAIRED AT A COST OF $9000. TEN DAYS LATER, THE EXHAUST VALVE DROPPED AND WAS COMPLETELY DESTROYED.

NHTSA ID
10353663
Incident
Aug 19, 2010
Mileage
27,900 mi
Engine
Filed Jul 19, 2010

TL*THE CONTACT OWNS A 2005 FORD F350 SUPER DUTY. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 35 MPH, THE ENGINE LOSS COMPLETE POWER WITH THE ENGINE WARNING LIGHT ILLUMINATED. THERE WAS ALSO A BURNING ODOR OF COOLANT. THE CONTACT ALLOWED THE ENGINE TO COOL; AND WAS ABLE TO START THE VEHICLE THE FOLLOWING DAY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE TECHNICIAN STATED THAT THE FAILURE WAS CONTRIBUTED TO THE EGR VALVES. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THEY THE SERVICE WARRANTY EXCEEDED 30 DAYS OVER THE EXPIRATION AND THEY REFUSED TO HONOR THE REPAIR UNDER THE WARRANTY. AN AUTHORIZED DEALER OFFERED A FIFTEEN PERCENT DISCOUNT TOWARDS THE ESTIMATED REPAIR COST OF THE VEHICLE WHICH WAS APPROXIMATELY $4,000. THE VEHICLE HAD NOT BEEN REPAIRED WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS 41,800. THE VIN WAS UNAVAILABLE.

NHTSA ID
10344067
Incident
Jul 15, 2010
Mileage
41,800 mi
Engine
Filed Apr 13, 2010

INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) ON 3/26/10 MY 2005 FORD F350 6.0 DIESEL STARTED SMOKING FROM THE EXHAUST WHILE HAULING HORSES TO A SHOW. I WAS APPROX. 70 MILES FROM HOME. HAD THE TRUCK TOWED INTO MY LOCAL FORD DEALER TO FIND OUT THAT THE EGR VALVE WENT BAD AND ALSO OVERHEATED MY TURBO. MY TRUCK HAS 58,000 MILES AND I PURCHASED THE ESP 100,000 WARRANTY HOWEVER, THEY SAID MY WARRANTY EXPIRED ON 3/21/10. THE BILL WAS $3900. AND FORD IS NOT COVERING IT. NOW I COME TO FIND OUT THAT THIS HAS BEEN A HUGE ISSUE FOR FORD & THE REPAIRS DON'T SEEM TO HOLD EITHER AS MOST PEOPLE HAVE HAD THIS REOCCUR 2 OR MORE TIMES. THIS WAS NOT A PROBLEM I COULD HAVE PREVENTED IN ANY WAY BUT A PROBLEM WITH THE ENGINE ITSELF. WHAT CAN I DO & IS THERE A RECALL? [XXX] *TR

NHTSA ID
10325466
Incident
Mar 21, 2010
Mileage
58,000 mi
Engine
Filed Apr 6, 2010

TL* THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. THE CONTACT WAS DRIVING AT APPROXIMATELY 40 MPH, WHEN THE VEHICLE COMPLETELY SHUT OFF AND WOULD NOT RESTART. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE HIGH PRESSURE INJECTION SENSOR WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE SENSOR WAS REPLACED AND THE HYDRAULIC PUMP WAS ALSO REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 95,000. THE CURRENT MILEAGE WAS APPROXIMATELY 102,000. UPDATED 11/03/10 *BF UPDATED 11/04/10*JB

NHTSA ID
10324015
Incident
Feb 1, 2010
Mileage
95,000 mi
Engine
Filed Mar 23, 2010

TL* THE CONTACT OWNS A 2005 FORD F350 SUPER DUTY. THE CONTACT STARTED THE VEHICLE AND ALLOWED IT TO SIT IDLE WITH THE ENGINE RUNNING FOR SEVERAL MINUTES. WHILE TRAVELING AT SPEEDS OF 10 MPH, THE VEHICLE BEGAN SMOKING, MISFIRING AND THEN IT STALLED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION. THERE WERE NO REPAIRS MADE TO THE VEHICLE WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS 120,000 AND THE CURRENT MILEAGE WAS 122,845.

NHTSA ID
10321517
Incident
Mar 1, 2010
Mileage
120,000 mi
Engine
Filed Sep 12, 2008

PULLING OUT OF PARKING AREA INTO MAIN HIGHWAY. ENGINE STALLED ALMOST CAUSING ACCIDENT. EGR COOLER LEAKING FLUID INTO AIR INTAKE CAUSING ENGINE TO STALL. REPLACED EGR COOLER, CLEANED INTAKE SYSTEM. *TR

NHTSA ID
10241929
Incident
Sep 2, 2008
Mileage
158,600 mi
Engine
Filed Jul 19, 2008

MY 2005 F350 6.0 DIESEL OVER HEATED, WAS TOLD BY FORD DEALER THAT THE EGR VALVE & EGR COOLER WENT OUT, THEY REPLACED UNDER WARRANTY. ONLY HAVE 56,963 MILES ON TRUCK. WAS ALSO TOLD THAT FORD HAS A LOT OF PROBLEMS WITH THIS. WHY DON'T THEY LET US KNOW ABOUT THIS OR HAVE A RECALL. I WAS ON A MOUNTAIN ROAD AND IT COULD HAVE CAUSED AN ACCIDENT WHEN I LOSS POWER. I'VE ALSO HAD THE NHTSA ACTION # EA08007 HAPPEN TO MY TRUCK 2 TIMES NOW. *TR

NHTSA ID
10234918
Incident
Jul 8, 2008
Mileage
56,963 mi

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Other components reported on this vehicle

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Elsewhere on this vehicle

Data sources

Data on this page last refreshed .