EQUIPMENT; STEERING; SUSPENSION:FRONT:STABILIZER BAR
2005 Ford F-350 Sd
Recalls, owner-reported complaints, investigations and safety data
Data refreshed
Overview
Our database contains 217 NHTSA owner-reported complaints for the 2005 Ford F-350 Sd, most frequently naming the engine, suspension and steering categories. 4 safety recalls have been issued covering this model year; 2 NHTSA investigations name it; and 143 manufacturer communications are on file.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Complaint activity over time
When owners filed reports about this model year
View as table
| Month | Complaints filed | Cumulative |
|---|---|---|
| Jul 2008 | 2 | 85 |
| Aug 2008 | 6 | 91 |
| Sep 2008 | 8 | 99 |
| Oct 2008 | 3 | 102 |
| Nov 2008 | 3 | 105 |
| Dec 2008 | 1 | 106 |
| Jan 2009 | 2 | 108 |
| Feb 2009 | 1 | 109 |
| Mar 2009 | 2 | 111 |
| Apr 2009 | 6 | 117 |
| May 2009 | 4 | 121 |
| Jun 2009 | 3 | 124 |
| Jul 2009 | 1 | 125 |
| Aug 2009 | 1 | 126 |
| Sep 2009 | 4 | 130 |
| Oct 2009 | 4 | 134 |
| Dec 2009 | 2 | 136 |
| Feb 2010 | 1 | 137 |
| Mar 2010 | 5 | 142 |
| Apr 2010 | 2 | 144 |
| May 2010 | 1 | 145 |
| Jun 2010 | 2 | 147 |
| Jul 2010 | 1 | 148 |
| Sep 2010 | 4 | 152 |
| Oct 2010 | 3 | 155 |
| Nov 2010 | 3 | 158 |
| Dec 2010 | 3 | 161 |
| Jan 2011 | 5 | 166 |
| Feb 2011 | 2 | 168 |
| Mar 2011 | 1 | 169 |
| Apr 2011 | 5 | 174 |
| May 2011 | 2 | 176 |
| Jun 2011 | 2 | 178 |
| Jul 2011 | 6 | 184 |
| Oct 2011 | 1 | 185 |
| Dec 2011 | 2 | 187 |
| Jan 2012 | 1 | 188 |
| Feb 2012 | 2 | 190 |
| Aug 2012 | 1 | 191 |
| Sep 2012 | 1 | 192 |
| Jan 2013 | 2 | 194 |
| Feb 2013 | 1 | 195 |
| Mar 2013 | 1 | 196 |
| Apr 2013 | 2 | 198 |
| May 2013 | 2 | 200 |
| Jul 2013 | 1 | 201 |
| Oct 2013 | 1 | 202 |
| Jan 2014 | 2 | 204 |
| Feb 2014 | 1 | 205 |
| Jun 2014 | 1 | 206 |
| Jul 2014 | 1 | 207 |
| Feb 2015 | 1 | 208 |
| Mar 2015 | 1 | 209 |
| Aug 2015 | 1 | 210 |
| Sep 2015 | 1 | 211 |
| Oct 2015 | 2 | 213 |
| Feb 2016 | 1 | 214 |
| Jul 2017 | 1 | 215 |
| Sep 2018 | 1 | 216 |
| Feb 2019 | 1 | 217 |
What owners report
Complaints grouped by the component NHTSA recorded
- Engine5621.5%
- Suspension3814.6%
- Steering3814.6%
- Fuel system2911.2%
- Electrical2810.8%
- Brakes249.2%
- Tires & wheels166.2%
- Transmission93.5%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Safety recalls
4 campaigns cover this model year
Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.
Check a VIN on NHTSA.govEXTERIOR LIGHTING:BRAKE LIGHTS; EXTERIOR LIGHTING:TAIL LIGHTS
ELECTRICAL SYSTEM:WIRING
Safety investigations
NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.
VIOLENT FRONT END OSCILLATION
THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
VIOLENT FRONT END OSCILLATION
ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.
Recent owner complaints
Reports submitted to NHTSA, shown in the owner's own words
DRIVING ON INTERSTATE I-85 IN NORTH GA ON SUNDAY, FEBRUARY 24TH TRAVELING 65MPH. REAR DRIVER SIDE TIRE TREAD FLIES OFF. TRUCK ROCKS AND MAKES A LOT OF NOISE. ABLE TO MAINTAIN CONTROL OF VEHICLE AND MOVE TO EMERGENCY LANE. TIRE APPEARS TO HAVE PEELED APART LIKE A BANANA. *DT*JB
- NHTSA ID
- 11182761
- Incident
- Feb 24, 2019
- Mileage
- 230,000 mi
DRIVING DOWN THE HIGHWAY I HIT A SMALL BUMP AT 65MPH AND THE ENTIRE FRONT END STARTED VIOLENTLY SHAKING LIKE IT WAS GOING TO FALL APART. HAS HAPPENED TO ME 3 TIMES NOW AND TO MY PREGNANT WIFE 3 TIMES IN ONE TRIP! VERY SCARY AND A SERIOUS ISSUE THAT SHOULD BE RECTIFIED IMMEDIATELY. EXTREMELY DANGEROUS SITUATION AT 60MPH+ OR ANY SPEED REALLY.
- NHTSA ID
- 11124008
- Incident
- Aug 31, 2018
- Mileage
- 143,000 mi
2005 FORD F-350. ATTORNEY REPRESENTING CONSUMER WRITES IN REGARDS TO VEHICLE ENGINE FIRE. *SMD ATTORNEY SENT ADDITIONAL CORRESPONDENCE. *LD UPDATED 07/18/2017 *JS
- NHTSA ID
- 10909134
- Incident
- Feb 13, 2016
I WAS DRIVING ON A TWO LANE BACK ROAD AROUND 45 TO 50 MPH, AND MY TRUCK STARTED VIOLENTLY SHAKING AND I LOST ALL CONTROL OF STEERING. I WENT INTO THE ONCOMING LANE, LUCKILY NO ONE WAS COMING, AND HAD TO HIT MY BRAKES HARD TO GET THE SHAKING TO STOP. IT HAS ALSO HAPPENED WHILE DRIVING AT SPEEDS OF 35-40 ON A CITY STREET AND 60 MPH ON A HIGHWAY. THIS IS KNOWN AS DEATH WOBBLE. THE WOBBLE WAS SO BAD THAT IT LOOSENED THE TRACK BAR AND THE BOLT HOLDING THE POWER STEERING HARD LINE. I LOST ALL POWER STEERING FLUID WITHIN SECONDS. I HAVE RESEARCHED IT, TRIED REPLACING SEVERAL PARTS, LIKE TIE-RODS, AND IT HAS LESSENED A LITTLE BIT, BUT IF I HIT A BUMPY ROAD OR EVEN JUST A PATCH OF NEW PAVEMENT, IT STARTS SHAKING. I HAVE READ A LOT OF OTHER FORD OWNERS ARE EXPERIENCING THIS SAME ISSUE WITH THEIR TRUCKS.
- NHTSA ID
- 10824888
- Incident
- Nov 25, 2015
- Mileage
- 170,000 mi
THE HEAD BOLTS HAVE A KNOWN DEFECT, WHICH FORD FILED A CLASS ACTION SUIT AGAINST THE ENGINE MANUFACTURE NOVASTAR FOR AND WON. THIS DEFECT/WEAKNESS CAN CAUSE THE BOLTS TO FAIL/BREAK CAUSING MANY COMPONENTS TO BECOME DAMAGED. THIS CAN POTENTIALLY CAUSE AN ACCIDENT AND/OR INJURY TO THE VEHICLES OCCUPANTS. I BELIEVE THIS ISSUE NEEDS TO BE ADDRESSED AS A RECALL BECAUSE ACCORDING TO MY RESEARCH ALL OF THE 6.0 DIESEL ENGINES IN THIS YEAR/MODEL ARE AFFECTED.
- NHTSA ID
- 10786465
- Incident
- Mar 11, 2014
- Mileage
- 52,000 mi
VEHICLE STALL/DIE WHILE DRIVING WITHOUT ANY WARNING. WHEN THE VEHICLE DIES, UNABLE TO TURN THE STEERING WHEEL AND NO POWER AT ALL. HAVE A RECALL NUMBER 05S34, BUT FORD DEALERSHIP WON'T REPAIR IT BECAUSE MY VIN ISN'T ON RECALL. WHAT SHOULD I DO NEXT?
- NHTSA ID
- 10786312
- Incident
- Sep 4, 2015
- Mileage
- 263,755 mi
TIRE FAILURE CAUSING ACCIDENT WITH PROPERTY DAMAGE AND MINOR INJURIES. TIRE WAS THE FRONT LEFT TIRE ON A 2005 FORD F350 4X4 SRW. TIRE HAD APPROXIMATELY 25,000 MILES. ACCIDENT OCCURRED WHILE TOWING A FIFTH WHEEL TOY HAULER TRAILER. TRAILER IS 25' LONG WITH AN APPROXIMATE EMPTY WEIGHT OF 5500 LBS. ALSO IN THE TRAILER WERE PERSONAL EFFECTS INCLUDING ONE MOTORCYCLE WITH AN APPROXIMATE WEIGHT OF 550 LBS. TIRE PRESSURE WAS CHECKED AT 76 PSI COLD 3 DAYS PRIOR TO INCIDENT. ACCIDENT OCCURRED WHILE ON AN INTERSTATE HIGHWAY. THE WEATHER WAS SUNNY WITH TEMPERATURES IN THE 70S TO LOW 80S. SPEED OF VEHICLE AT TIME OF INCIDENT WAS 60-65 MPH. APPROXIMATELY 30 MILES PRIOR TO INCIDENT, A STOP WAS MADE FOR FUEL WITH DRIVER DOING A WALK AROUND VISUAL INSPECTION WITH NO DEFECTS NOTED. LEFT FRONT TIRE BLEW WITH NO ADVANCED WARNING. THIS CAUSED THE VEHICLE TO PULL HARD TO THE LEFT. VEHICLE LEFT THE ROADWAY INTO THE MEDIAN. VEHICLE JACK-KNIFED AND OVERTURNED TO ITS RIGHT SIDE. GUARD RAIL STOPPED VEHICLE FROM ENTERING ONCOMING TRAFFIC. FIFTH WHEEL TRAILER OVERTURNED ONTO ITS RIGHT SIDE. OCCUPANTS OF VEHICLE, ONE ADULT MALE DRIVER AND ONE ADULT FEMALE PASSENGER SELF EXTRICATED VIA THE BACK WINDOW. DRIVER UNINJURED. PASSENGER NOTED MINOR CUTS, 'ROAD RASH', BRUISES AND PAIN TO LEFT WRIST. BOTH OCCUPANTS REFUSED TREATMENT AND TRANSPORT BY EMERGENCY RESPONDING UNITS. UPON INSPECTION, IT APPEARS, TO THE OPINION OF THE DRIVER, THAT THE TIRE FAILED AT THE SIDEWALL NEAR THE BEAD CAUSING A RAPID LOSS OF AIR AND SUBSEQUENT DELAMINATION OF TIRE STRUCTURE. THE TRUCK AND FIFTH WHEEL WAS TOTALLY DAMAGED BEYOND REPAIR. THE FEMALE PASSENGER CONTINUES TO MONITOR INJURIES WITH NO MEDICAL ATTENTION SOUGHT AT THIS TIME. TRUCK AND TRAILER WAS TOWED BY A LOCAL SALVAGE AND RECOVERY COMPANY TO THEIR YARD. TRUCK AND TRAILER WERE RELEASED BY THE DRIVER/OWNER TO THE INSURANCE COMPANY FOR INSPECTION, ALTHOUGH HE MAINTAINS OWNERSHIP OF VEHICLES.
- NHTSA ID
- 10764486
- Incident
- Sep 13, 2015
- Mileage
- 94,585 mi
THIS HAS TO DO WITH 19.5" WHEELS MANUFACTURED BY VISION WHEEL,SPECIFICALLY WHEEL # 81A-9770MBO. ON THE BACK OF THE WHEEL THERE IS A RELIEF MACHINED AROUND EACH LUG HOLE THAT IS ABOUT 1/8"DEEP X 3/4" IN DIA. WHETHER THIS IS A MANUFACTURING DESIGN OR A FLAW I AM NOT SURE,BUT PREVIOUS WHEELS OF THE SAME MODEL NO. DO NOT HAVE THIS AND ARE FLAT ON THE BACK. SHOULD THE LUGS NUTS BE OVER TIGHTENED IT CRACKS THE RIM AROUND THE LUG HOLE AND STARTS TO PULL THROUGH. I FOUND THIS SHORTLY AFTER I GOT MY TRUCK BACK FROM THE TIRE SHOP AND WAS LOOKING AT THE NEW WHEELS.IT IS NOT READILY NOTICEABLE AND WAS JUST LUCK THAT I SAW IT. MY CONCERN IS THAT THIS COULD HAPPEN ANY TIME A WHEEL IS TAKEN OFF FOR SOME SERVICE OR ANOTHER. IF THE WHEEL LUG NUTS GET OVER TORQUED THIS OCCURS. THESE WHEELS ARE USED PRIMARILY BY PEOPLE THAT CARRY HEAVY LOADS AS THE 19.5 TIRES AFFORD BETTER STABILITY. SHOULD SOMEONE NOT BE AWARE OF THIS ISSUE THERE IS THE POSSIBILITY OF LOOSING A TIRE. THIS COULD BE RESOLVED SIMPLY BY NOT MACHINING THE BACK OF THE WHEEL AS WAS NOTED ABOVE. I BELIEVE THIS COULD BE A HAZARD. CONTACT INFO CAN BE OBTAINED HERE: HTTP://WWW.VISIONWHEEL.COM/CONTACT.CFM
- NHTSA ID
- 10750158
- Incident
- Aug 1, 2015
- Mileage
- 57,000 mi
Manufacturer communications
A bulletin sent by a manufacturer to its dealers. Not a recall, and repairs are not necessarily free.
POWER TRAIN:AUTOMATIC TRANSMISSION
When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.
EQUIPMENT
Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
ELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROL; ELECTRICAL SYSTEM:SOFTWARE; TRAILER HITCHES
These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Controller fault whenever the brake pedal is pressed. This will cause the part to be replaced, due to repetitive dashboard warning light, even though it sends signals to the trailer brakes properly.
SUSPENSION
Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet
EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.
EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.
Manufacturers file copies of the bulletins they send to dealers with NHTSA. These often describe diagnostic or repair procedures for a known condition. They are not recalls: repairs described in a bulletin are usually only free if the vehicle is still under warranty or the manufacturer has extended coverage.
Compare model years
Complaint and recall counts across every year of this model
| Year | Complaints | Recalls | Investigations | Issue Index |
|---|---|---|---|---|
| 2026 | 6 | 4 | 0 | — |
| 2025 | 13 | 6 | 0 | 65.1 |
| 2024 | 43 | 3 | 0 | 60.4 |
| 2023 | 39 | 15 | 0 | 53.1 |
| 2022 | 107 | 17 | 0 | 55.5 |
| 2021 | 94 | 15 | 1 | 62.7 |
| 2020 | 185 | 16 | 3 | 67.0 |
| 2019 | 465 | 12 | 3 | 58.9 |
| 2018 | 199 | 10 | 3 | 58.1 |
| 2017 | 572 | 14 | 3 | 58.6 |
| 2016 | 208 | 4 | 1 | 54.2 |
| 2015 | 207 | 4 | 2 | 59.4 |
| 2014 | 7 | 5 | 1 | — |
| 2013 | 9 | 10 | 1 | — |
| 2012 | 29 | 10 | 1 | 50.4 |
| 2011 | 43 | 8 | 1 | 47.6 |
| 2010 | 50 | 7 | 0 | 48.3 |
| 2009 | 19 | 5 | 0 | 45.4 |
| 2008 | 101 | 1 | 1 | 47.5 |
| 2007 | 25 | 2 | 2 | 51.0 |
| 2006 | 127 | 2 | 2 | 50.7 |
| 2005Viewing | 217 | 4 | 2 | 55.4 |
| 2004 | 130 | 3 | 2 | 52.4 |
| 2003 | 132 | 5 | 5 | 58.2 |
| 2002 | 124 | 4 | 4 | 62.0 |
| 2001 | 158 | 3 | 8 | 62.5 |
| 2000 | 157 | 3 | 5 | 59.7 |
| 1999 | 142 | 3 | 5 | 61.0 |
| 1998 | 3 | 1 | 3 | — |
| 1997 | 3 | 2 | 1 | — |
| 1996 | 0 | 1 | 1 | — |
| 1995 | 2 | 1 | 1 | — |
| 1994 | 0 | 1 | 0 | — |
| 1993 | 0 | 1 | 0 | — |
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.