2003 Ford F-450 Sd Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2003 Ford F-450 Sd, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Fuel system635.3%
- Engine423.5%
- Suspension211.8%
- Tires & wheels211.8%
- Other / unspecified15.9%
- Brakes15.9%
- Steering15.9%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
THE TRUCK BEGAN TO SHAKE AND LOSE POWER, EVENTUALLY NOT EVEN BEING ABLE TO STAY RUNNING. THE MECHANIC UPON REVIEW FOUND THE TANK LINER HAD DELAMINATED FROM INSIDE FUEL TANK AND HAD PLUGGED UP FUEL SENDER. BOTH NEEDED TO BE REPLACE AT A COST OF $2800, FORD DEALER STATED THERE WAS NOTHING THEY COULD DO. *TR
THE EGR, FICM, AND INJECTORS ON THIS VEHICLE HAVE CAUSED TRAFFIC HAZARDS. WE CAN NOT PULL OUT WITHOUT THE ENGINE SPITTING AND SPUTTERING. WE HAVE REPLACE ALL OF THE ABOVE, SOME MORE THAN ONCE. LAST TIME IN TO THE FORD DEALER THEY SUGGESTED THAT WE USE A THINNER OIL TO LUBRICATE THE INJECTORS BETTER. THIS ALSO DOESN'T WORK. WE HAVE READ MANY PEOPLE ON THE INTERNET THAT HAVE THE SAME PROBLEM WITH THEIR DIESEL ENGINES SO WE KNOW IT'S NOT JUST OURS. WE PAID $8,000.00 TO REPAIR AND NOTHING IS BETTER. FORD REFUSES TO ADMIT THERE IS A PROBLEM. PLEASE HELP THOSE OF US THAT ARE STUCK WITH THESE TRUCKS. THE DATES OF INCIDENTS HAVE BEEN ONGOING. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
WHEN DRIVING DOWN A HILL WITH LOTS OF TURNS. THE TRUCK STALLED (SHUT OFF) ALL OF THE SUDDEN RIGHT BEFORE A TURN. LUCKILY WAS ABLE TO KEEP THE TRUCK ON THE ROAD AND RESTART THE TRUCK IN NEUTRAL. TOOK TRUCK STRAIGHT TO HANSEL FORD ASKED THEM TO TELL ME WHAT WAS WRONG WITH THE TRUCK. THEY CHECKED THE COMPUTER IN THE TRUCK, AND SAID THEY COULD NOT FIND ANYTHING AND DIDN'T KNOW WHAT TO TELL ME. *TR
EVENTS LEADING TO FAILURE: TRUCK WAS PURCHASED ON 12-19-03 1.) ON 1-19-04 TRUCK HAD NO POWER, DEALER FOUND 2,3 INJECTOR SHORTED, DEALER REPLACED INJECTORS AND CHECKED BORE IN CYL HEAD PER HOTLINE. 2.)1-21-04 ENGINE WAS MISSING IN FIRE. DEALER REPLACED BOTH INJECTORS PER HOTLINE. O-RINGS BLOWN APART AND INJECTOR WONT SEAT, HOTLINE SUGGEST LOOKING AT BORE AND FOUND BURR IN BORE NOT ALLOWING INJECTOR TO SEAT . 3.) 2-23-04 ENGINE LOCKED UP ON HWY, FUEL COMING OUT OF EXHAUST. DEALER FOUND EXCESSIVE FUEL IN CYLINDERS AND TURBO, DEALER REMOVED ENGINE AND DISASSEMBLED. NO. 3 INJECTOR DAMAGED AND COPPER WASHER IN PIECES O-RING BLOWN APART. DEALER CHECKED DECK HEIGHT, REMOVED RODS AND PISTONS TO CHECK FOR BEING BENT, DEALER REPLACED NO. 3 PISTON AND ROD AND TURBO BEARINGS, WASHED OUT AND TESTED. 4.)10-26-04 STEERING FEELS FUNNY WHEN DRIVING DOWN HWY. DEALER INSPECTING STEERING AND STEERING STABILIZER LEAKING FLUID. DEALER REMOVED AND REPLACED STABILIZER SHOCK. 5.)2-03-05 STEERING WHEEL BINDS UP WHILE TURNING. DEALER CHECKED AND VERIFIED CONDITION FLOW , PITMAN ARM SEIZED FLUSH SYSTEM METAL IN FLUID. 6.) 7-19-05 ENGINE HARD TO START. WHISTLE NOISE COMING FROM ENGINE WHEN RPMS REV HIGH. DEALER PERFORM COMPLETE ENGINE DIAG. REMOVED TURBO AND REPLACED EBP SENSOR PER SSM AND VERIFIED REPAIR. 7.)11-02-05 ENGINE HARD TO START, MUST PLUG BLOCK HEATER IN TO START. DEALER CHECKED AND CYL. 5 MISSED. DEALER REMOVED AND REPLACED NO.5 INJECTOR,TURBO CHARGER. DEALER FOUND OIL CONTAMINATED DUE TO INJECTOR, DEALER REMOVED AND REPLACE 1,3 INJECTOR. 8.) HARD TO START AND DOES NOT HAVE OIL PRESSURE. NEW DEALER REPLACED HIGH PRESSURE OIL PUMP AND TURBO PEDESTAL, REPLACED NO. 3 INJECTOR. *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
TRUCK HAS NO POWER WHEN FIRST STARTING AND THE FRONT END SHIMMIES SOMETHING TERRIBLE. HARD TO CONTROL. *TR
THE VEHICLE WAS NOT PROPERLY ALIGNED WHICH CAUSED THE VEHICLE TO PULL TO THE LEFT. TWO TIRES WERE ALSO RUINED. THE DEALER WAS CONTACTED. *NLM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Tires & wheels
Reports naming tires, wheels, hubs, or the tire-pressure monitoring system.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2003 FORD F450 SUPER DUTY. THE VEHICLE HAS DOUBLE COIN RADIAL TIRES, SIZE 225/70/19.5 (NA). THIS COMPLAINT IS RELATED TO ODI NUMBER 10239016 REGARDING THE OTHER FIVE DEFECTIVE TIRES. THE TIRES WERE SERVICED BY AN INDEPENDENT TIRE MECHANIC AND TREAD SEPARATION WAS DISCOVERED IN SIX TIRES. THERE WAS ONE TIRE WITH A DIFFERENT DOT NUMBER. THE TIRES WERE REPLACED ON THE VEHICLE. THE FAILURE MILEAGE WAS 95,773 AND CURRENT MILEAGE WAS 96,343. UPDATED 10/16/08. *LJ UPDATED 10/20/08. *JB
TL*THE CONTACT OWNS A 2003 FORD F450 SUPER DUTY. THE VEHICLE HAS DOUBLE COIN RADIAL TIRES, SIZE 225/70/19.5 (NA). THE TIRES WERE SERVICED BY AN INDEPENDENT TIRE MECHANIC AND TREAD SEPARATION WAS DISCOVERED IN SIX TIRES. THERE WERE FIVE TIRES WITH THE SAME DOT NUMBER. THE TIRES WERE REPLACED ON THE VEHICLE. THE FAILURE MILEAGE WAS 95,773 AND CURRENT MILEAGE WAS 96,343. UPDATED 10/16/08. *LJ THE TIRES WERE PRORATED. UPDATED 10/17/08. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
WHILE DRIVING 65 MPH, BOTH REAR WHEEL LUGS NUTS CAME OFF THE TIRES, CAUSING THE TIRES TO DETACH FROM VEHICLE. CONSUMER MANAGED TO PULL OVER, AND HAD THE VEHICLE TOWED. DEALERSHIP WAS NOTIFIED, BUT THE PROBLEM WAS NOT RESOLVED.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
DT: CONTACT STATES WHILE APPLYING THE BRAKES IT IS DIFFICULT TO TURN THE WHEEL LEFT OR RIGHT. THE HARDER THE BRAKE IS PRESSED THE HARDER IT IS TO TURN THE WHEEL UNTIL THE STEERING IS LOCKED UP. EVENTUALLY THE STEERING GEAR STARTED LEAKING, LEADING TO REPLACEMENT OF THE STEERING GEAR. THIS DID NOT REPAIR THE PROBLEM. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
DT: CONTACT STATES WHILE APPLYING THE BRAKES IT IS DIFFICULT TO TURN THE WHEEL LEFT OR RIGHT. THE HARDER THE BRAKE IS PRESSED THE HARDER IT IS TO TURN THE WHEEL UNTIL THE STEERING IS LOCKED UP. EVENTUALLY THE STEERING GEAR STARTED LEAKING, LEADING TO REPLACEMENT OF THE STEERING GEAR. THIS DID NOT REPAIR THE PROBLEM. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .