2005 Ford F-450 Sd Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2005 Ford F-450 Sd, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Fuel system2454.5%
- Engine920.5%
- Steering24.5%
- Suspension24.5%
- Electrical24.5%
- Visibility12.3%
- Exterior lighting12.3%
- Other / unspecified12.3%
- Powertrain (other)12.3%
- Body & structure12.3%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
ENGINE WILL SHUT OFF WHILE DRIVING AND NOT RESTART OR JUST NOT START.
TL* THE CONTACT OWNS A 2005 FORD F-450 SD. WHILE DRIVING 35 MPH, THE ENGINE STALLED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE FUEL INJECTION AND MOTOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,772.
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD F-450. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE STALLED AND THE DASHBOARD ILLUMINATED. THE VEHICLE WAS TOWED TO AN UNKNOWN DEALER IN NEVADA WHERE A DIAGNOSTIC TEST WAS PERFORMED. THE TECHNICIAN STATED THAT THE ENGINE NEEDED TO THE REPAIRED. A COMPLETE DIAGNOSIS OF THE FAILURE WAS NOT PROVIDED. THE VEHICLE WAS THEN TAKEN TO ANOTHER INDEPENDENT MECHANIC WHO KEPT THE VEHICLE FOR A WEEK AND REPAIRED AN UNKNOWN FAILURE. THE VEHICLE LOST POWER WHEN IT WAS STARTED AND THEN HAD TO RESTARTED. THE VEHICLE WAS TAKEN TO A THIRD INDEPENDENT MECHANIC WHO REPLACED EIGHT INJECTORS. THE VEHICLE OPERATED AS INTENDED FOR A WHILE HOWEVER, THE FAILURE RECURRED. THE VEHICLE WAS NOT REPAIRED ANOTHER TIME. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATE 125,000. THE VIN WAS NOT AVAILABLE.
TL* THE CONTACT OWNS A 2005 FORD F-450 SD. WHILE DRIVING 35 MPH, THE ENGINE STALLED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE FUEL INJECTION AND MOTOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 34,772.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
ENGINE WILL SHUT OFF WHILE DRIVING AND NOT RESTART OR JUST NOT START.
AMBULANCE WAS RESPONDING TO A CALL AND EXPERIENCED A SUDDEN LOSS OF STEERING CONTROL. THIS WAS CAUSED BY THE STEERING LINK BECOMING DISCONNECTED FROM THE STEERING KNUCKLE ARM. THE DISCONNECTED STEERING LINK WAS CAUSE BY A BROKEN STEERING LINK TIE ROD END. THE TIE ROD END SEPARATED AT THE THREADED NUT END. REVIEW OF THE TIE ROD END SHOWED SIGNS OF THE ROD END BEING CRACKED THROUGH THE THREADS FOR SOME TIME; AS EVIDENCED BY THE SIGNS OF RUST. IT IS BELIEVED THAT EITHER, THE NUT WAS OVER TORQUED HEN INSTALLED AT THE FACTORY OR THAT THERE WAS A STRESS FRACTURE CREATED WHEN THE THREADS WERE BEING CUT ON THE TIE ROD END. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Suspension
Reports naming suspension components — springs, struts, shocks, control arms and related hardware.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2005 FORD F-450 SUPER DUTY. WHILE DRIVING 45 MPH OR GREATER, THE REAR OF THE VEHICLE VEERS FROM LEFT TO RIGHT IN CLEAR ROAD CONDITIONS. THE DEALER STATED THAT THE VEHICLE NEEDED A WHEEL ALIGNMENT AND PERFORMED THE REPAIR; HOWEVER THE FAILURE STILL OCCURRED. THE VEHICLE HAS NOT BEEN INSPECTED AGAIN. THE CONTACT REPLACED ALL OF THE VEHICLE'S TIRES, BUT THIS DID NOT RESOLVE THE FAILURE. THE CURRENT MILEAGE IS 12,000 AND FAILURE MILEAGE WAS 1,639.
I WAS DRIVING MY FORD F-450 TRUCK ON A SECONDARY ROAD IN BAJA CALIFORNIA WHEN THE LEFT FRONT COIL SPRING FELL OFF, PRESUMABLY WHILE PASSING OVER A BUMP IN THE ROAD. I WAS NOT IMMEDIATELY AWARE THAT THE SPRING WAS MISSING, AND WAS NOT ABLE TO FIND THE SPRING WHEN I LATER SEARCHED THE ROADWAY. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD F-450 SUPER DUTY. THE CONTACT STATED WHILE DRIVING 60 MPH AND TOWING UPHILL, THE VEHICLE BEGAN TO STALL AND INDEPENDENTLY DECELERATED TO 30 MPH. THE CONTACT WAS BARELY ABLE TO MAINTAIN CONTROL OF THE VEHICLE. THE DEALER PERFORMED A DIAGNOSTIC TEST WHICH DISCOVERED A FAULTY FUEL INJECTOR THAT NEEDED REPLACING. THE DEALER REPLACED THE FAULTY FUEL INJECTOR AND AFTER THE REPAIRS THE CONTACT STATED THAT SEVEN MORE FUEL INJECTORS MALFUNCTIONED. THE CONTACT CALLED THE MANUFACTURER REGARDING NHTSA CAMPAIGN ID NUMBER: 05V270000 (ELECTRICAL SYSTEM:WIRING) BUT WAS ADVISED HAT HIS VIN WAS NOT INCLUDED IN THE RECALL. THE CONTACT STATED THE MANUFACTURER SHOULD EXTEND THE RECALLS BECAUSE THERE WERE NUMEROUS COMPLAINTS ONLINE REGARDING THE DEFECTIVE FUEL INJECTORS. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 130,000.
THE FUEL INJECTOR CONTROLS WENT OUT AT LESS THAN 15,000 MILES. AFTER THAT ENGINE ALWAYS RAN HOT. ENGINE BUNED UP AT LESS THAN 60,000 MILES. THEY PUT A NEW ONE IN AND NOW THE TURBO IS NOT OPERATING RIGHT, TRUCK WILL ONLY PULL A LOAD AT 50 MPH. ALL OF THE EVENTS LISTED HERE HAPPENED BEFORE THE TRUCK WAS ONE YEAR OLD! BECAUSE OF ALL OF THESE FAULTS I HAVE MISSED ABOUT 2 MONTHS OF WORK WAITING ON THEM TO GET IT FIXED. I FEED MY FAMILY WITH MY TRUCK, IF IT DOESN'T WORK THEY DON'T EAT. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Visibility
Reports naming windshields, glass, wipers, defrosters and mirrors.
From owner reports, verbatim
DT: 2005 FORD F450 SD - THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHEN IT HAD ONLY 300 MILES FOR SCRATCHES ON THE TWO SIDE WINDOWS AND FRONT WINDSHIELD. NOW THE VEHICLE HAS 5000 MILES ON IT, AND CONSUMER CANNOT SEE OUT THE WINDOWS, AND IT WILL NOT PASS THE STATE SAFETY INSPECTION. ALSO, THE FRONT WINDSHIELD WAS PITTED AND SCRATCHED FROM THE WINDSHIELD WIPERS. CONSUMER CALLED MANUFACTURER, AND TOOK IT BACK TO THE DEALERSHIP, AND THEY SAID THAT THEY WOULD NOT DO ANYTHING ABOUT THE WINDOWS OR WINDSHIELD. A FORD SALES REPRESENTATIVE LOOKED AT VEHICLE AND SAID THE DAMAGE WAS CAUSED BY PUTTING THE WINDOWS DOWN DIRTY, AND THEY WOULD NOT GO AGAINST WHAT THE DEALER STATED. IT WOULD NOT BE REPAIRED OR REPLACED.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Exterior lighting
Reports naming headlights, tail lights, turn signals and other exterior lighting.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD F-450 SD. THE CONTACT STATED THAT THE BRAKE LIGHTS, TURN SIGNALS AND THE HAZARD LIGHTS WERE INOPERABLE. THE DEALER ADVISED THE CONTACT TO REPLACE THE WIRING HARNESS. THE MANUFACTURER INFORMED THE CONTACT THAT HIS VIN WAS NOT INCLUDED IN THE RECALL UNDER NHTSA CAMPAIGN ID NUMBERS: 11V352000 (EXTERIOR LIGHTING:BRAKE LIGHTS) OR 11V352000 (EXTERIOR LIGHTING:TAIL LIGHTS). NO REPAIRS WERE PERFORMED. THE CURRENT AND THE FAILURE MILEAGES WERE 121,000.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Other / unspecified
Reports whose component NHTSA recorded as unknown, or that do not map to one of the categories above.
From owner reports, verbatim
WE HAVE A FORD 2005 F-450 RACK BODY TRUCK. IN 2007-08 WE PAID A FORD DEALERSHIP APPROX.$4000 TO REPLACE FUEL TANK, FUEL PUMP AND INJECTORS ON SAID VEHICLE. JUST THIS WEEK, A DIFFERENT FORD DEALERSHIP INFORMED US THAT THE ORIGINAL PROBLEM HAPPENED AGAIN AND WE WOULD INCUR SIMILAR EXPENSES BECAUSE FORD DOES NOT CONSIDER THIS A DEFECT ON THEIR PART BUT A PROBLEM WITH THE FUEL. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
TL* THE CONTACT OWNS A 2005 FORD F-450. THE CONTACT WAS DRIVING 5 MPH WHEN A NOISE EMITTED FROM THE ENGINE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TRANSMISSION FLY WHEEL BOLTS, CAUSED DAMAGE TO FLY WHEEL, TORQUE CONVERT AND THE BOLTS WERE REMOVED IN ORDER TO CORRECT THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, AND THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 97,105 AND THE CURRENT MILEAGE WAS 97,600. THE CONSUMER STATED HE HEARD A VERY UNUSUAL, LOUD NOISE EMANATING FROM THE REAR OF THE ENGINE COMPARTMENT. HE HAD THE TRUCK TOWED TO A LOCAL FORD DEALER FOR REPAIRS. THE MECHANIC VERIFIED THE NOISE COMING FROM THE BELL HOUSING AREA. HE REMOVED THE TRANSMISSION AND FOUND THE FLYWHEEL BOLTS LOOSE, WHICH CAUSED DAMAGE TO THE FLYWHEEL AND TORQUE CONVERTER. THE FLYWHEEL, TORQUE AND BOLTS WERE REPLACED WHICH RESOLVED THE PROBLEM. UPDATED 11/10/11
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
TL*THE CONTACT OWNS A 2005 FORD F-450 SUPERDUTY. THE CONTACT STATED THAT THE VEHICLE IS EQUIPPED WITH A TOW HITCH IN THE MIDDLE OF ITS BED. THE BED HAS A BEND APPROXIMATELY 3 FEET BY 9 INCHES AROUND THE HITCH. HE STATED THAT THE BEND IS INCREASING DAILY. HE SPOKE WITH FORD AND THEY STATED THAT THE BED WAS INSTALLED BY ANOTHER COMPANY. THE CURRENT MILEAGE WAS 61,400 AND FAILURE MILEAGE WAS 53,500.
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .