2002 Ford F Series Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2002 Ford F Series, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Engine1640.0%
- Fuel system820.0%
- Driver assistance410.0%
- Electrical37.5%
- Powertrain (other)37.5%
- Brakes25.0%
- Steering25.0%
- Transmission12.5%
- Body & structure12.5%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Engine
Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.
From owner reports, verbatim
DRIVING ON THE FREEWAY A SPARK PLUG CAME OUT OF THE ENGINE CAUSING THE VEHICLE TO SHAKE AND LOOSE POWER. THE DEALER AND A SHOP I TOOK THE VEHICLE TO STATED THAT THIS IS A FREQUENT PROBLEM WITH THIS ENGINE. *TR
WAS DRIVING DOWN THE ROAD AT 35 MPH AND HEARD A POP THEN THE ENGINE STARTED TO RUN ROUGH. TOOK TO THE MECHANIC SAID THAT I HAD A BLOWN SPARK PLUG. *TR
Fuel system
Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.
From owner reports, verbatim
I was driving my truck and it began vibrating; shortly thereafter it was running as if half the engine was working , with a loss of power. I pulled the fuel filter and there was trash all in the filter. I bought another filter and replaced it and ran the truck again and it was working fine. Shortly thereafter the same thing happened again, loss of power, running like half the engine was working and then stalled. After a few minutes it started up but ran terrible. I got it home. I pulled the fuel filter and it was loaded with trash again. I called the Ford dealer and spoke to a mechanic and he advised he has fixed numerous trucks like mine and the gas tank was deteriorating from the inside and clogging my fuel filter. He said there is a recall for the truck and that the fuel tank needs to be replaced. Please help me as this truck only has 75,000 miles and is like brand new, garage kept and well taken care of. Thank you for your time in this matter and I look forward to hearing from you soon.
THROTTLE BODY LINKAGE "PLASTIC COVER CLAMSHELL" CRACKED IN HALF AT PLASTIC HINGE (OXIDIZED PLASTIC) . LOOSE PLASTIC COVER WEDGED OPEN THROTTLE FULLY CAUSING "DANGEROUS LIFE THREATENING" DRIVING STUCK AT FULL THROTTLE. I HAVE THE COVER AND PHOTOS IF YOU WANT ME TO SEND THEM. *TR
Driver assistance
Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.
From owner reports, verbatim
FAILURE OF THE ABS MODULE HAS LED TO A NEAR MISS ACCIDENT THAT WAS AVOIDED VIA STEERING AROUND THE OBSTRUCTION INSTEAD OF BRAKING. THE OBDII MODULE IS THROWING CODE C1185 AS A PART OF THE FAILURE OF THE ABS CONTROLLER.. *TR
GAS PETAL STICKS AND WHEN PUSHED ON TRUCK ACCELERATES RAPIDLY, THIS HAPPENS WHEN STARTING OUT FROM A STOP AND DURING ALL DRIVING. *JS
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
SPARK PLUG EJECTED WHILE DRIVING ON HIGH WAY. THIS IS THE SECOND TIME A PLUG HAS EJECTED. THE FIRST TIME THE TRUCK HAD 39000 MILES, ORIGINAL FACTORY TORQUED SPARK PLUGS. *TR
SPARK PLUG BLEW OUT OF ENGINE. THIS IS THE SECOND TIME IN A YEAR ON TWO DIFFERENT PLUGS. THESE ARE THE ORIGINAL PLUGS. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Powertrain (other)
Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.
From owner reports, verbatim
WHILE BACKING INTO MY TRUCK STARTED MAKING A LOAD NOISE, IT WAS OBVIOUS IT WAS IN THE FRONT END. TRYING TO TURN THE STEERING WHEEL, IT WAS STUCK. STOPPED THE TRUCK, LOOKED UNDER THE FRONT OF TRUCK AT STEERING, I NOTICED THAT THERE WAS A HOLE IN THE FRAME, IT WAS THEN THAT I SAW THE STEERING LINK, AGAINST THE RIGHT CV AXLE. THE IDLER ARM HAD SOME HOW RIPPED OFF THE FRAME, LEAVING NA HOLE WHERE THE IDLER ARM WAS, THE FRAME OF THE TRUCK HAD WEAKENED, CAUSING THE METAL TO WEAKEN AND SEPARATE, THANK AGAIN FORD. *TR
VIBRATION IN DRIVETRAIN AT HIGHWAY SPEED (BETWEEN 65 -75 MPH). ONLY HAPPENS WHEN TRUCK IS UNDER POWER. AS SOON AS YOU REMOVE YOUR FOOT FROM THE PEDAL, THE VIBRATION GOES AWAY. DRIVE SHAFT WAS REPLACED OVER 6 MONTHS AGO, BUT THAT DID NOT FIX THE ISSUE.*AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
FAILURE OF THE ABS MODULE HAS LED TO A NEAR MISS ACCIDENT THAT WAS AVOIDED VIA STEERING AROUND THE OBSTRUCTION INSTEAD OF BRAKING. THE OBDII MODULE IS THROWING CODE C1185 AS A PART OF THE FAILURE OF THE ABS CONTROLLER.. *TR
I HAVE A 2002, FORD F150, V-6, SUPER CAB,XLT, WITH 47000 MILES. THE ABS LIGHT CAME ON. A FORD SPECIALIST HAS IT DIAGNOSED AS A FAILED ABS COMPUTER MODULE (WHICH CURRENTLY IS A ONE PIECE MODULE). IT NEEDS TO BE REPLACED WITH A NEW REDESIGNED - MODULE CONSISTING OF 3 PARTS - . THIS REPAIR IS VERY COSTLY IN PARTS - OVER $ 900.00. IT DOES NOT AFFECT REGULAR BRAKING AND I ASSUME THAT ABS - BRAKING IS DISABLED AT THIS TIME (DID NOT HAVE TO USE IT SO FAR). IT SEEMS TO ME, THAT THE ABS MODULE IS A BAD DESIGN BY FORD AND THEREFORE IS NOT USED AGAIN IF IT FAILS. IF YOU GET MORE REPORTS LIKE THIS PLEASE INVESTIGATE AND CONSIDER A RECALL INITIATIVE....THANK YOU........KLAUS-PETER MEINHARD. *LA
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
WHILE BACKING INTO MY TRUCK STARTED MAKING A LOAD NOISE, IT WAS OBVIOUS IT WAS IN THE FRONT END. TRYING TO TURN THE STEERING WHEEL, IT WAS STUCK. STOPPED THE TRUCK, LOOKED UNDER THE FRONT OF TRUCK AT STEERING, I NOTICED THAT THERE WAS A HOLE IN THE FRAME, IT WAS THEN THAT I SAW THE STEERING LINK, AGAINST THE RIGHT CV AXLE. THE IDLER ARM HAD SOME HOW RIPPED OFF THE FRAME, LEAVING NA HOLE WHERE THE IDLER ARM WAS, THE FRAME OF THE TRUCK HAD WEAKENED, CAUSING THE METAL TO WEAKEN AND SEPARATE, THANK AGAIN FORD. *TR
NO WARNING-UPON ATTEMPT TO ENGAGE SHIFT SELECTOR INTO "R", THE ENTIRE SHIFT SELECTOR BROKE IN HALF AT THE SHAFT CONNECTION INSIDE THE COLUMN . THE STRUCTURE APPEARS TO HAVE BEEN MANUFACTURED FROM A MATERIAL OFTEN REFERRED TO AS "POT-LEAD". HAD TO HAVE VEHICLE TOWED HOME AT MY PERSONAL EXPENSE. COULD NOT DISENGAGE TRANSMISSION FROM THE "PARK" POSITION AND COULD NOT REMOVE THE IGNITION KEY. *JB
Too few reports in this category for a page of its own — they appear in the full complaint list.
Transmission
Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.
From owner reports, verbatim
WE HAVE OWNED OUR 2002 F150 4 DOOR TRUCK FOR 5 MONTHS NOW PURCHASED IN DEC 04', WE HAVE 34,000 MILES ON THIS TRUCK WHICH WAS PURCHASED USED. ON SATURDAY 4/23/05 OUR TRANSMISSION COMPLETELY SLIPPED OUT LEAVING US NO POWER ON A BUSY, HILLY, COUNTRY ROAD. THE TRUCK'S RMP'S WOULD GO UP HOWEVER, THE TRUCK WAS NOT GAINING SPEED ONLY LOSING SPEED, WE ARE VERY LUCKY THAT NO ONE CAME OVER THE HILL, OR THIS WOULD HAVE CAUSED A MAJOR WRECK. ONCE WE GOT US AND VEHICLE TO SAFETY WE CALLED OUR FORD DEALERSHIP CHUCK ANDERSON FORD, WHO TOLD US TO HAVE IT TOWED IN. HOWEVER, THEY WOULD NOT COVER THE TOW SINCE IT WAS OUT OF WARRANTY. THE VEHICLE EVIDENTLY WENT OUT OF WARRANTY ON FEB. 14TH OF THIS YEAR 2005. I DON'T BELIEVE A TRUCK WITH ONLY 34,000 MILES ON IT SHOULD HAVE A TRANSMISSION BLOWN IN IT. WE THEN HAD THE TRUCK TAKEN TO THE DEALERSHIP. I HAVE SPOKEN WITH THE DEALERSHIP TODAY, WHICH WE WE'RE TOLD WE WOULD HAVE TO COVER THE DEDUCTIBLE OF $400/500.00 FOR THIS REPAIR. THEY ARE NOW TEARING THE TRANSMISSION APART. *AK
Too few reports in this category for a page of its own — they appear in the full complaint list.
Body & structure
Reports naming the vehicle structure, frame, body panels, doors, hood and trim.
From owner reports, verbatim
WHILE BACKING INTO MY TRUCK STARTED MAKING A LOAD NOISE, IT WAS OBVIOUS IT WAS IN THE FRONT END. TRYING TO TURN THE STEERING WHEEL, IT WAS STUCK. STOPPED THE TRUCK, LOOKED UNDER THE FRONT OF TRUCK AT STEERING, I NOTICED THAT THERE WAS A HOLE IN THE FRAME, IT WAS THEN THAT I SAW THE STEERING LINK, AGAINST THE RIGHT CV AXLE. THE IDLER ARM HAD SOME HOW RIPPED OFF THE FRAME, LEAVING NA HOLE WHERE THE IDLER ARM WAS, THE FRAME OF THE TRUCK HAD WEAKENED, CAUSING THE METAL TO WEAKEN AND SEPARATE, THANK AGAIN FORD. *TR
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .