RoadVitals

2002 Ford F Series Problems

Owner-reported complaints filed with NHTSA, grouped by component

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
34
Latest Apr 26, 2022
Components namedHow many of our component categories appear on at least one report for this model year. One report can name several.
9
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
2

What this page shows

Everything below is an owner-reported complaint submitted to NHTSA about the 2002 Ford F Series, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

Reports by component

Ranked by how many owner reports name each component category

  • Engine1640.0%
  • Driver assistance410.0%
  • Electrical37.5%
  • Powertrain (other)37.5%
  • Brakes25.0%
  • Steering25.0%
  • Transmission12.5%
  • Body & structure12.5%

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Each component in detail

What the reports in each category say, in the owners' own words

Engine

Reports naming the engine itself — including stalling, misfires, oil consumption, cooling and internal engine components.

16
reports

From owner reports, verbatim

DRIVING ON THE FREEWAY A SPARK PLUG CAME OUT OF THE ENGINE CAUSING THE VEHICLE TO SHAKE AND LOOSE POWER. THE DEALER AND A SHOP I TOOK THE VEHICLE TO STATED THAT THIS IS A FREQUENT PROBLEM WITH THIS ENGINE. *TR

NHTSA ID 10672488 · filed Jan 14, 2015

WAS DRIVING DOWN THE ROAD AT 35 MPH AND HEARD A POP THEN THE ENGINE STARTED TO RUN ROUGH. TOOK TO THE MECHANIC SAID THAT I HAD A BLOWN SPARK PLUG. *TR

NHTSA ID 10574581 · filed Mar 24, 2014
All 16 reports naming engine

Fuel system

Reports naming fuel storage or delivery — tanks, pumps, lines, injectors and fuel leaks.

8
reports

From owner reports, verbatim

I was driving my truck and it began vibrating; shortly thereafter it was running as if half the engine was working , with a loss of power. I pulled the fuel filter and there was trash all in the filter. I bought another filter and replaced it and ran the truck again and it was working fine. Shortly thereafter the same thing happened again, loss of power, running like half the engine was working and then stalled. After a few minutes it started up but ran terrible. I got it home. I pulled the fuel filter and it was loaded with trash again. I called the Ford dealer and spoke to a mechanic and he advised he has fixed numerous trucks like mine and the gas tank was deteriorating from the inside and clogging my fuel filter. He said there is a recall for the truck and that the fuel tank needs to be replaced. Please help me as this truck only has 75,000 miles and is like brand new, garage kept and well taken care of. Thank you for your time in this matter and I look forward to hearing from you soon.

NHTSA ID 11462328 · filed Apr 26, 2022

THROTTLE BODY LINKAGE "PLASTIC COVER CLAMSHELL" CRACKED IN HALF AT PLASTIC HINGE (OXIDIZED PLASTIC) . LOOSE PLASTIC COVER WEDGED OPEN THROTTLE FULLY CAUSING "DANGEROUS LIFE THREATENING" DRIVING STUCK AT FULL THROTTLE. I HAVE THE COVER AND PHOTOS IF YOU WANT ME TO SEND THEM. *TR

NHTSA ID 10566358 · filed Feb 27, 2014
All 8 reports naming fuel system

Driver assistance

Reports naming forward-collision avoidance, lane keeping, back-over prevention, cruise control and related electronic driver-assistance systems.

4
reports

From owner reports, verbatim

FAILURE OF THE ABS MODULE HAS LED TO A NEAR MISS ACCIDENT THAT WAS AVOIDED VIA STEERING AROUND THE OBSTRUCTION INSTEAD OF BRAKING. THE OBDII MODULE IS THROWING CODE C1185 AS A PART OF THE FAILURE OF THE ABS CONTROLLER.. *TR

NHTSA ID 10627892 · filed Aug 24, 2014

GAS PETAL STICKS AND WHEN PUSHED ON TRUCK ACCELERATES RAPIDLY, THIS HAPPENS WHEN STARTING OUT FROM A STOP AND DURING ALL DRIVING. *JS

NHTSA ID 10585196 · filed Apr 28, 2014

Too few reports in this category for a page of its own — they appear in the full complaint list.

Electrical

Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.

3
reports

From owner reports, verbatim

SPARK PLUG EJECTED WHILE DRIVING ON HIGH WAY. THIS IS THE SECOND TIME A PLUG HAS EJECTED. THE FIRST TIME THE TRUCK HAD 39000 MILES, ORIGINAL FACTORY TORQUED SPARK PLUGS. *TR

NHTSA ID 10547716 · filed Oct 12, 2013

SPARK PLUG BLEW OUT OF ENGINE. THIS IS THE SECOND TIME IN A YEAR ON TWO DIFFERENT PLUGS. THESE ARE THE ORIGINAL PLUGS. *TR

NHTSA ID 10535663 · filed Aug 15, 2013

Too few reports in this category for a page of its own — they appear in the full complaint list.

Powertrain (other)

Powertrain reports that are not specifically the engine or transmission — driveshafts, axles, transfer cases and differentials.

3
reports

From owner reports, verbatim

WHILE BACKING INTO MY TRUCK STARTED MAKING A LOAD NOISE, IT WAS OBVIOUS IT WAS IN THE FRONT END. TRYING TO TURN THE STEERING WHEEL, IT WAS STUCK. STOPPED THE TRUCK, LOOKED UNDER THE FRONT OF TRUCK AT STEERING, I NOTICED THAT THERE WAS A HOLE IN THE FRAME, IT WAS THEN THAT I SAW THE STEERING LINK, AGAINST THE RIGHT CV AXLE. THE IDLER ARM HAD SOME HOW RIPPED OFF THE FRAME, LEAVING NA HOLE WHERE THE IDLER ARM WAS, THE FRAME OF THE TRUCK HAD WEAKENED, CAUSING THE METAL TO WEAKEN AND SEPARATE, THANK AGAIN FORD. *TR

NHTSA ID 10639169 · filed Sep 25, 2014

VIBRATION IN DRIVETRAIN AT HIGHWAY SPEED (BETWEEN 65 -75 MPH). ONLY HAPPENS WHEN TRUCK IS UNDER POWER. AS SOON AS YOU REMOVE YOUR FOOT FROM THE PEDAL, THE VIBRATION GOES AWAY. DRIVE SHAFT WAS REPLACED OVER 6 MONTHS AGO, BUT THAT DID NOT FIX THE ISSUE.*AK

NHTSA ID 10059041 · filed Feb 26, 2004

Too few reports in this category for a page of its own — they appear in the full complaint list.

Brakes

Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.

2
reports

From owner reports, verbatim

FAILURE OF THE ABS MODULE HAS LED TO A NEAR MISS ACCIDENT THAT WAS AVOIDED VIA STEERING AROUND THE OBSTRUCTION INSTEAD OF BRAKING. THE OBDII MODULE IS THROWING CODE C1185 AS A PART OF THE FAILURE OF THE ABS CONTROLLER.. *TR

NHTSA ID 10627892 · filed Aug 24, 2014

I HAVE A 2002, FORD F150, V-6, SUPER CAB,XLT, WITH 47000 MILES. THE ABS LIGHT CAME ON. A FORD SPECIALIST HAS IT DIAGNOSED AS A FAILED ABS COMPUTER MODULE (WHICH CURRENTLY IS A ONE PIECE MODULE). IT NEEDS TO BE REPLACED WITH A NEW REDESIGNED - MODULE CONSISTING OF 3 PARTS - . THIS REPAIR IS VERY COSTLY IN PARTS - OVER $ 900.00. IT DOES NOT AFFECT REGULAR BRAKING AND I ASSUME THAT ABS - BRAKING IS DISABLED AT THIS TIME (DID NOT HAVE TO USE IT SO FAR). IT SEEMS TO ME, THAT THE ABS MODULE IS A BAD DESIGN BY FORD AND THEREFORE IS NOT USED AGAIN IF IT FAILS. IF YOU GET MORE REPORTS LIKE THIS PLEASE INVESTIGATE AND CONSIDER A RECALL INITIATIVE....THANK YOU........KLAUS-PETER MEINHARD. *LA

NHTSA ID 10045372 · filed Nov 3, 2003

Too few reports in this category for a page of its own — they appear in the full complaint list.

Steering

Reports naming the steering system — racks, columns, power-steering assist and steering linkage.

2
reports

From owner reports, verbatim

WHILE BACKING INTO MY TRUCK STARTED MAKING A LOAD NOISE, IT WAS OBVIOUS IT WAS IN THE FRONT END. TRYING TO TURN THE STEERING WHEEL, IT WAS STUCK. STOPPED THE TRUCK, LOOKED UNDER THE FRONT OF TRUCK AT STEERING, I NOTICED THAT THERE WAS A HOLE IN THE FRAME, IT WAS THEN THAT I SAW THE STEERING LINK, AGAINST THE RIGHT CV AXLE. THE IDLER ARM HAD SOME HOW RIPPED OFF THE FRAME, LEAVING NA HOLE WHERE THE IDLER ARM WAS, THE FRAME OF THE TRUCK HAD WEAKENED, CAUSING THE METAL TO WEAKEN AND SEPARATE, THANK AGAIN FORD. *TR

NHTSA ID 10639169 · filed Sep 25, 2014

NO WARNING-UPON ATTEMPT TO ENGAGE SHIFT SELECTOR INTO "R", THE ENTIRE SHIFT SELECTOR BROKE IN HALF AT THE SHAFT CONNECTION INSIDE THE COLUMN . THE STRUCTURE APPEARS TO HAVE BEEN MANUFACTURED FROM A MATERIAL OFTEN REFERRED TO AS "POT-LEAD". HAD TO HAVE VEHICLE TOWED HOME AT MY PERSONAL EXPENSE. COULD NOT DISENGAGE TRANSMISSION FROM THE "PARK" POSITION AND COULD NOT REMOVE THE IGNITION KEY. *JB

NHTSA ID 10118327 · filed Apr 24, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Transmission

Reports naming the automatic or manual transmission, including shifting behaviour, shudder, slipping and transmission control modules.

1
report

From owner reports, verbatim

WE HAVE OWNED OUR 2002 F150 4 DOOR TRUCK FOR 5 MONTHS NOW PURCHASED IN DEC 04', WE HAVE 34,000 MILES ON THIS TRUCK WHICH WAS PURCHASED USED. ON SATURDAY 4/23/05 OUR TRANSMISSION COMPLETELY SLIPPED OUT LEAVING US NO POWER ON A BUSY, HILLY, COUNTRY ROAD. THE TRUCK'S RMP'S WOULD GO UP HOWEVER, THE TRUCK WAS NOT GAINING SPEED ONLY LOSING SPEED, WE ARE VERY LUCKY THAT NO ONE CAME OVER THE HILL, OR THIS WOULD HAVE CAUSED A MAJOR WRECK. ONCE WE GOT US AND VEHICLE TO SAFETY WE CALLED OUR FORD DEALERSHIP CHUCK ANDERSON FORD, WHO TOLD US TO HAVE IT TOWED IN. HOWEVER, THEY WOULD NOT COVER THE TOW SINCE IT WAS OUT OF WARRANTY. THE VEHICLE EVIDENTLY WENT OUT OF WARRANTY ON FEB. 14TH OF THIS YEAR 2005. I DON'T BELIEVE A TRUCK WITH ONLY 34,000 MILES ON IT SHOULD HAVE A TRANSMISSION BLOWN IN IT. WE THEN HAD THE TRUCK TAKEN TO THE DEALERSHIP. I HAVE SPOKEN WITH THE DEALERSHIP TODAY, WHICH WE WE'RE TOLD WE WOULD HAVE TO COVER THE DEDUCTIBLE OF $400/500.00 FOR THIS REPAIR. THEY ARE NOW TEARING THE TRANSMISSION APART. *AK

NHTSA ID 10118376 · filed Apr 25, 2005

Too few reports in this category for a page of its own — they appear in the full complaint list.

Body & structure

Reports naming the vehicle structure, frame, body panels, doors, hood and trim.

1
report

From owner reports, verbatim

WHILE BACKING INTO MY TRUCK STARTED MAKING A LOAD NOISE, IT WAS OBVIOUS IT WAS IN THE FRONT END. TRYING TO TURN THE STEERING WHEEL, IT WAS STUCK. STOPPED THE TRUCK, LOOKED UNDER THE FRONT OF TRUCK AT STEERING, I NOTICED THAT THERE WAS A HOLE IN THE FRAME, IT WAS THEN THAT I SAW THE STEERING LINK, AGAINST THE RIGHT CV AXLE. THE IDLER ARM HAD SOME HOW RIPPED OFF THE FRAME, LEAVING NA HOLE WHERE THE IDLER ARM WAS, THE FRAME OF THE TRUCK HAD WEAKENED, CAUSING THE METAL TO WEAKEN AND SEPARATE, THANK AGAIN FORD. *TR

NHTSA ID 10639169 · filed Sep 25, 2014

Too few reports in this category for a page of its own — they appear in the full complaint list.

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.

Elsewhere on this vehicle

Data sources

Data on this page last refreshed .