2002 Ford Super Duty Problems
Owner-reported complaints filed with NHTSA, grouped by component
Data refreshed
What this page shows
Everything below is an owner-reported complaint submitted to NHTSA about the 2002 Ford Super Duty, grouped by the component NHTSA recorded on the report. These are not confirmed defects, and they are not recalls. NHTSA does not verify most reports before publishing them, and a category with more reports in it is not evidence that a part is defective.
Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.
Reports by component
Ranked by how many owner reports name each component category
- Brakes133.3%
- Electrical133.3%
- Steering133.3%
Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.
Each component in detail
What the reports in each category say, in the owners' own words
Brakes
Reports naming service brakes, the antilock braking system, brake hoses, master cylinders or the parking brake.
From owner reports, verbatim
MARCH 2005 AN ALTERNATOR WAS REPLACED UNDER WARRANTY WITH A REMANUFACTURED ONE WHICH FAILED IN AUGUST 2005 LEAVING ME STRANDED 250 MILES FROM HOME. ON DECEMBER 09,2005 A POWER STEERING PUMP WAS REPLACED UNDER THE EXT. WARR. PROGRAM WITH YET AGAIN A REMAN. PUMP. ON DECEMBER 22 IT FAILED LEAVING ME WITH NO BRAKES AND NO STEERING. IT IS A DIESEL IN WHICH THE BRAKE SYSTEM USES THE POWER STEERING PUMP FOR BOOST POWER. I WAS NEARLY INJURED DUE TO THIS SINCE I WAS MAKING A U-TURN AND ENDED UP GOING HEAD-ON INTO THE TRAFFIC THAT WAS ORIGINALLY BEHIND ME. CAN SOMETHING BE DONE ABOUT THE USE OF REMANUFACTURED PARTS ON WARR. VEHICLES? I HAVE 44,000 MILES ON A TRUCK THAT IS BUILT TO LAST 300,000 PLUS MILES. I CAN'T UNDERSTAND WHY JAPANESE AND GERMAN VEHICLES THE I OWNED NEVER HAD ANY PROBLEMS. THANK YOU,JOE MARMORATO. *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Electrical
Reports naming the electrical system — wiring, battery, charging, control modules, infotainment and electrical accessories.
From owner reports, verbatim
MARCH 2005 AN ALTERNATOR WAS REPLACED UNDER WARRANTY WITH A REMANUFACTURED ONE WHICH FAILED IN AUGUST 2005 LEAVING ME STRANDED 250 MILES FROM HOME. ON DECEMBER 09,2005 A POWER STEERING PUMP WAS REPLACED UNDER THE EXT. WARR. PROGRAM WITH YET AGAIN A REMAN. PUMP. ON DECEMBER 22 IT FAILED LEAVING ME WITH NO BRAKES AND NO STEERING. IT IS A DIESEL IN WHICH THE BRAKE SYSTEM USES THE POWER STEERING PUMP FOR BOOST POWER. I WAS NEARLY INJURED DUE TO THIS SINCE I WAS MAKING A U-TURN AND ENDED UP GOING HEAD-ON INTO THE TRAFFIC THAT WAS ORIGINALLY BEHIND ME. CAN SOMETHING BE DONE ABOUT THE USE OF REMANUFACTURED PARTS ON WARR. VEHICLES? I HAVE 44,000 MILES ON A TRUCK THAT IS BUILT TO LAST 300,000 PLUS MILES. I CAN'T UNDERSTAND WHY JAPANESE AND GERMAN VEHICLES THE I OWNED NEVER HAD ANY PROBLEMS. THANK YOU,JOE MARMORATO. *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Steering
Reports naming the steering system — racks, columns, power-steering assist and steering linkage.
From owner reports, verbatim
MARCH 2005 AN ALTERNATOR WAS REPLACED UNDER WARRANTY WITH A REMANUFACTURED ONE WHICH FAILED IN AUGUST 2005 LEAVING ME STRANDED 250 MILES FROM HOME. ON DECEMBER 09,2005 A POWER STEERING PUMP WAS REPLACED UNDER THE EXT. WARR. PROGRAM WITH YET AGAIN A REMAN. PUMP. ON DECEMBER 22 IT FAILED LEAVING ME WITH NO BRAKES AND NO STEERING. IT IS A DIESEL IN WHICH THE BRAKE SYSTEM USES THE POWER STEERING PUMP FOR BOOST POWER. I WAS NEARLY INJURED DUE TO THIS SINCE I WAS MAKING A U-TURN AND ENDED UP GOING HEAD-ON INTO THE TRAFFIC THAT WAS ORIGINALLY BEHIND ME. CAN SOMETHING BE DONE ABOUT THE USE OF REMANUFACTURED PARTS ON WARR. VEHICLES? I HAVE 44,000 MILES ON A TRUCK THAT IS BUILT TO LAST 300,000 PLUS MILES. I CAN'T UNDERSTAND WHY JAPANESE AND GERMAN VEHICLES THE I OWNED NEVER HAD ANY PROBLEMS. THANK YOU,JOE MARMORATO. *NM
Too few reports in this category for a page of its own — they appear in the full complaint list.
Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers.
Elsewhere on this vehicle
Data sources
- NHTSA Office of Defects Investigation — owner-reported complaints and the components recorded on them
Data on this page last refreshed .